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Dorner 2100 Installation And Maintenance Manual

Mpb series bottom mount drive pack. for standard load 90 industrial gearmotors
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2100, 2200, 2300, 4100, 6200,
MPB Series Bottom Mount
Drive Pack. for Standard Load
90° Industrial Gearmotors
Installation, Maintenance & Parts Manual
Featuring:
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-256 Rev. K
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
Technology
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2100

  • Page 1 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Installation, Maintenance & Parts Manual Featuring: Technology DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave.

  • Page 2: Table Of Contents

    Performance Parts Kits logo patent numbers: 5131529, 5174435, and corresponding patents and patent applications in other countries. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 3: Warnings − General Safety

    DO NOT REVERSE MPB SERIES A WARNING CONVEYORS. Gearmotors may be HOT. DO NOT TOUCH Gearmotors. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 4: Product Description

    Mount Packages with Old Style Gearmotors prior to June 2011 Figure 2 Figure 3 Figure 1 Mounting Packages with eDrive Figure 3 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 5: Specifications

    1.4 Amperes Gearmotor Ratios 5:1, 10:1, 20:1, 40:1, 60:1 Protection Rating IP55 Frame Size IEC 63 B5 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 6: Version (60 Hz Gearmotors)

    (vp) = voltage and phase 23 = 230 V, 3-phase 21 = 230 V, 1-phase 43 = 400 V, 3-phase 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 7: Version (60 Hz Gearmotors)

    62Z060ES423EN 10.7 12 – 30 62Z060ES423EN 15 – 38 62Z060ES423EN 23 – 59 62Z060ES423EN 33 – 82 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 8: Version (60 Hz Gearmotors)

    (vp) = voltage and phase 21 = 230 V, 1-phase 23 = 230 V, 3-phase 43 = 400 V, 3-phase 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 9: On 2100, 4100 & 6200 Series Conveyors

    (vp) = voltage and phase 23 = 230 V, 3-phase 21 = 230 V, 1-phase 43 = 400 V, 3-phase 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 10: Ce Version (50 Hz Gearmotors)

    29 − 73* 62Z005ES423EN * = Cleated and Sidewall Cleated belts operate at a maximum of 45.7 m/min 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 11: Installation

    Failure to do so creates pinch points which can cause severe injury. MPB Series Conveyor Figure 6 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.
  • Page 12 (Figure 8), (Figure 9), and (Figure 10). 6200 Series Figure 11 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...
  • Page 13 A WARNING Tighten to 103 in-lb (12 N−m). Drive shaft keyway may be sharp. HANDLE WITH CARE. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.
  • Page 14 Replace cam bearing and spacer (Figure 18, item 1). Figure 18 Figure 20 Figure 18 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 15: Preventive Maintenance And Adjustment

    Install cover (Figure 20, item 1) with four (4) screws (Figure 20, item 2). Tighten to 35 in-lb (4 N−m). 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K...

  • Page 16: Drive Or Driven Pulley Replacement

    2011. See below for configuration details. See Service Parts section to ensure proper replacement parts are installed. Figure 25 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 17: For Edrive Style Gearmotor

    Follow proper procedure below depending Figure 29 upon old or new style gearmotor assembly. Replace gear reducer (Figure 29, item 3). 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 18: For Old Style Gearmotor Prior To June 2011

    12. Complete steps 7 through 10 of “Installation” section on “Installation” section on page 14. page 14. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 19: Motor Replacement

    (Figure 27, item 1) to 103 in-lb (12 N−m). wire nuts and remove wires 1, 2 and 3. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.
  • Page 20 (Figure 39, item 2) and gear reducer together. Install screws and tighten. Figure 39 Figure 39 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...
  • Page 21 Notes 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 22: Service Parts

    2100, 2200, 2300, 4100, 6200 Series and MPB Series Flat Belt Conveyors Bottom Mount Drive Package for Standard Load 90° Industrial Gearmotors Standard Load (42CZ) Shown 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...
  • Page 23 Socket Head Screw, M4-0.70 x 10 mm 920408M Socket Head Screw, M4-0.70 x 8 mm (Flush Mount Only) 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 24: Mpb Series Cleated Belt Conveyor Bottom Mount Drive Package For Standard Load 90° Industrial Gearmotors (Old Style Gearmotor Only)

    Drive Pulley, 48Tooth 980422M Square Key, 4mm x 22mm 450371MP Drive Pulley, 60Tooth 807-1133 Washer 450445 Spacer 802−046 Bearing 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp. 851-256 Rev. K...

  • Page 25: 4100 Adapter Package

    450374 Drive Adapter Plate 910−126 Hex Nut with Lock Washer 930612M Flat Head Screw, M6 x 12mm 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 26: U.s. Version Gearmotors

    60 hz or when used as an indexing motor. When used as a variable speed motor, the HP rating is reduced to 1/4 hp. 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors Dorner Mfg. Corp.
  • Page 27 Notes 2100, 2200, 2300, 4100, 6200, MPB Series Bottom Mount Drive Pack. for Standard Load 90° Industrial Gearmotors 851-256 Rev. K Dorner Mfg. Corp.

  • Page 28: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

2300220062004100

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