Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

Precision move conveyors
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2200 Series Version 2
Precision Move Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-817 Rev. A
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2200 Series Version 2 Precision Move Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    D − 1" Wide Drive Pulley Removal......23 Bearing Removal & Replacement ......... 24 Removal ..............24 Replacement ............... 24 Drive Pulley and Idler Pulley Installation...... 25 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 3: Introduction

    • Inspect packages for shipping damage. Contact carrier Dorner reserves the right to make changes at any time regarding damage. without notice or obligation. • Accessories may be shipped loose. See accessory instruc- tions for installation.

  • Page 4: Warnings − General Safety

    SUPPORT CONVEYOR SECTIONS PRIOR TO LOOSENING STAND HEIGHT OR ANGLE ADJUSTMENT SCREWS. Conveyors are not reversible. Reversing creates pinch points which can cause severe injury. DO NOT REVERSE CONVEYORS. 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 5: Product Description

    Support Stand Drive End Idler/Tension End Gearmotor Mounting Package Gearmotor Center Drive Box (Center Drive Units) End Drive Conveyor Figure 1 Figure 2 Center Drive Conveyor Figure 2 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 6: Specifications

    Cleat Spacing support at joint. Belt Type Cleat Type Figure 3 Profiles Shaft Position Return Roller / Mounting Brackets Conveyor Length Conveyor Width Document Language Figure 3 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 7: Conveyor Specifications

    • Steel cord belt maximum load = 200 lb all widths * See Ordering and Specifications Catalog for details. LLLL: • Minimum = 0150 = 1.5 feet (18") • Maximum = 3000 = 30 feet (360") 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 8: Installation

    “Service Parts” section for details) Conveyors Up to 12 ft (3658 mm) No assembly is required. Install mounting brackets and return rollers. Refer to “2200 Series Mounting Brackets” on Figure 7 page 9 and “Return Rollers” on page 10. 2200 Series Version 2 Precision Move Conveyors Dorner Mfg.

  • Page 9: 2200 Series Mounting Brackets

    “Conveyor Belt Tensioning” on page 20”. Figure 9 Figure 9 Install mounting brackets and return rollers. Refer to “2200 Series Mounting Brackets” on page 9 and Figure 11 “Return Rollers” on page 10. 2200 Series Version 2 Precision Move Conveyors 851-817 Rev.

  • Page 10: Return Rollers

    Remove screws (Figure 12, item 1) & (Figure 13, item 1) and clips (Figure 12, item 2) and (Figure 13, item 2) from roller assembly. Figure 16 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 11: Slave Drive Installation

    (Figure 21, item 1) onto pulleys. Figure 21 Figure 18 Figure 21 Install slave drive plate on opposite side, and install screws and washers from steps 2 and 3. 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 12: Common Drive Installation

    (Figure 24, item 2). Tighten screws enough to secure cover. Figure 25 Figure 24 Figure 24 17. Install conveyor belt. See “Conveyor Belt Replacement” section on page 17. 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 13 Tighten clamp screws (Figure 27, item 3) to 17 in-lb (2 Nm) to secure outer portion position of 3-jaw coupler. Install 3-jaw spider (Figure 27, item 4) into each end of outer portion of 3-jaw coupling. 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 14: Guide Clips

    Figure 33 Tighten screw (Figure 34, item 1) making sure t-bar (Figure 34, item 2) rotates and engages inside of t-slot. Figure 34 Figure 31 Figure 34 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 15: Adjustable Guides

    (Figure 36, item 2) rotates and engages inside of the t- slot. Figure 36 Figure 38 Snap clip (Figure 39, item 1) onto guide rail (Figure 39, item 2). Figure 39 Figure 36 Figure 39 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.
  • Page 16 Adjust rail width with top screw (Figure 41, item 1). Figure 41 Figure 41 Adjust rail height with lower screw (Figure 42, item 1). Figure 42 Figure 42 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 17: Preventive Maintenance And Adjustment

    • Impacted dirt on drive pulley • Intermittent jamming or drive train problems Cleaning Use Dorner Belt Cleaner. Mild soap and water may also be used. Do not soak the belt. 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A...

  • Page 18: Belt Removal For Conveyor Without Stands Or Gearmotor Mounting Package

    Place an additional support stand under the drive motor (Figure 44, item 2), if equipped. See WARNING. Figure 44 Figure 46 Figure 44 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 19: Belt Removal For 1" Tip Up

    Orient belt so splice leading fingers (Figure 50, item 1) point in the direction of belt travel as identified by the conveyor directional label (Figure 50, item 2). 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 20: Mid Drive Belt Replacement

    (Figure 54, item 3) and rotate pinion gear (Figure 54, item 4) to adjust head Figure 52 plate assembly. Figure 54 Figure 54 Figure 52 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 21: Pulley Removal

    • A − Idler Pulley Removal • B − 1" Wide Idler Pulley Removal • C − Drive Pulley Removal • D − 1" Wide Drive Pulley Removal 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 22: B − 1" Wide Idler Pulley Removal

    To replace the drive tail pulley, reverse the removal procedure. Re-install belt on end of conveyor, then tension the belt. See “Conveyor Belt Tensioning” on page 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 23: D − 1" Wide Drive Pulley Removal

    To replace the idler tail pulley, reverse the removal procedure. Re-install belt on end of conveyor. Tension the belt by reversing the steps in “Belt Removal for 1" Tip Up” on page Figure 63 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 24: Bearing Removal & Replacement

    If not, damage to bearing or shaft could result. Keep hands and fingers away from press and components during procedure. Figure 69 Figure 66 Figure 69 Repeat steps 1 through 4 for each bearing. 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 25: Drive Pulley And Idler Pulley Installation

    Replacement” section on page 17. With a putty knife (Figure 73, item 1), start by raising edge of wear strip (Figure 73, item 2). Figure 73 Figure 71 Figure 73 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 26: Slave Drive Belt Replacement

    Figure 77 CARE. Figure 75 Figure 75 Using a utility knife (Figure 75, item 2), cut out notch in each corner (Figure 75, item 3). Figure 77 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 27 (Figure 79, item 1). Be certain both pulleys are flush with shaft and tighten set screws (Figure 80, item 1) onto pulleys. Figure 80 Figure 83 Figure 80 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 28: Mid Drive Spindle Replacement

    Lower center spindle assembly (Figure 85, item 1) clamp block (Figure 85, item 2) from conveyor channel (Figure 85, item 3) on each side of conveyor frame. Figure 85 Figure 87 Figure 85 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 29 11. Tighten socket head screws (Figure 89, item 2) to 60 in-lb (7 Nm). 12. Tension conveyor belt. See “Conveyor Belt Tensioning” Figure 89 on page 20. 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 30: Tail Plate Shaft Knockout Removal

    93, item 1) or long bolt to knock out slug (Figure 94, item 1) for shaft backing up tail plate with washer. Figure 93 Figure 95 Figure 96 Figure 93 Figure 96 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 31: Pinion Replacement

    Figure 98 Figure 101 Insert pinion assembly (Figure 102, item 1) into conveyor frame. Figure 98 Figure 102 Replace worn components. Figure 99 Figure 102 Figure 99 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.
  • Page 32 Make sure the bent end (Figure 106, item 1) of the gear rack is NOT assembled into the conveyor frame. Figure 103 Figure 106 Figure 104 Figure 106 Figure 104 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 33 See “Conveyor Belt Tensioning” on page The gear racks must be aligned with each other, as shown above. Example of misaligned gear racks shown below. Figure 108 Figure 108 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 34: Notes

    Notes 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 35: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.

  • Page 36: Drive Tail For 1.75" (44 Mm) Wide Or Wider Conveyor

    WW = Conveyor width reference: 02, 03, 04, 06, 08, 12, 18, 24 Drive (One Stub Shaft) 206006 Tail Nut Bar 930614M Flat Head Screw, M6-1.00 x 14 mm 980428M Square Key 4 mm x 28 mm 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 37: Idler Tail For 1" (25 Mm) Wide Conveyor

    808-020 Magnet (Optional) Items 1, 2, 4, and 6) 450226SSP Magnet Sleeve (Optional) 22PMTS-01 Idler Tail Kit with Auxiliary Shaft (Includes Items 1, 2, 4, and 6) 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 38: Idler Tail For 1.75" (44 Mm) Wide Or Wider Conveyor

    Bearing Kit (4 Pack) 450226SSP Magnet Sleeve (Optional) WW = Conveyor width reference: 02, 03, 04, 06, 08, 12, 18, 24 807-2108 Disc Spring with Auxiliary Shaft Spindle Only 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 39: Mid Drive Module

    WW = Conveyor width reference: 01, 02, 03, 04, 06, 08, 12, 18, 202335-WW Drive Pulley for 2"-6" wide Gang Drive Conveyors 202332-WW Drive Pulley for 8"-24" wide Gang Drive Conveyors 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 40: Frame

    Service Parts Frame Single Piece Frame 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 41 WW = Conveyor width reference: 01, 02, 03, 04, 06, 08, 12, 18, LLLLL = Part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 42: Slave Drive

    450367MP 16:28 0.79 814-421 452366MP 450367MP 22:28 1.00 814-080 452366MP 450366MP 22:22 1.27 814-421 452367MP 450366MP 28:22 1.75 814-080 452367MP 202497 28:16 2.00 814-421 452368MP 202497 32:16 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 43: Common Drive

    Length Example: Length = 35.25" LLLLL = 03525 202498-LLLLL Tie Tube 242526-LLLLL Guard 920512M Socket Head Screw, M5-.80 x 12 mm 920695M Low Head Cap Screw, M6-1.00 x 25 mm 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 44: Profile - 3.00" (76 Mm) Aluminum Side

    Guide Clip Assembly (Includes items 1, 2, and 3) LLLLL = part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 45: Profile - 1.50" (38 Mm) Aluminum Side

    Guide Clip Assembly (Includes items 1, 2, and 3) LLLLL = part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 46: Profile - Low To High Side

    Guide Clip Assembly (Includes items 1, 2, and 3) LLLLL = part length in inches with 2 decimal places Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 47: 43 Profile - Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places M6-1.00 x 16 mm Length Example: Length = 35.25" LLLLL = 03525 9206150M Socket Head Screw, M6-1.00 x 150 mm 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 48: 44 Profile - Tool-Less Adjustable Guiding

    Knob, 12 mm LLLLL = part length in inches with 2 decimal places 206697 Knob, 150 mm Length Example: Length = 35.25" LLLLL = 03525 990601M Hex Nut 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 49: 46 Profile - Outboard Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places 206397 Clip Length Example: Length = 35.25" LLLLL = 03525 920516M Socket Head Screw, M5-.80 x 16 mm 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 50: 49 Profile - Horizontal Adjustable Guiding

    LLLLL = part length in inches with 2 decimal places 920625M Socket Head Screw, M6-1.00 x 25 mm Length Example: Length = 35.25" LLLLL = 03525 990601M Hex Nut 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 51: 50 Profile - Tool-Less Horizontal Adjustable Guiding

    M6-1.00 x 150 mm 207155 Knob, 18 mm LLLLL = part length in inches with 2 decimal places 990601M Hex Nut Length Example: Length = 35.25" LLLLL = 03525 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 52: Cleated Profile - 1.00" (25 Mm) High Side

    Service Parts #2 Cleated Profile - 1.00" (25 mm) High Side 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 53 Multi Piece Guides for 10" - 24" wide Conveyors 204601-LLLLL 1" Cleated Guiding, Non-Drive Side, Discharge End, Multi Piece Guides for 10" - 24" wide Conveyors 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 54: Cleated Profile - 2.00" (51 Mm) High Side

    Service Parts #3 Cleated Profile - 2.00" (51 mm) High Side 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...
  • Page 55 Multi Piece Guides for 10" - 24" wide Conveyors 208101-LLLLL 2" Cleated Guiding, Non-Drive Side, Discharge End, Multi Piece Guides for 10" - 24" wide Conveyors 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 56: Flat Belt Mounting Brackets

    240836 Cleated Mount Assembly 950616M Low Head Cap Screw M6x16 mm 300150MK4 Drop−In Tee Bar (x4) 240838 Cleated Stand Mount Assembly 605279P Washer 807−920 Square Nut M6 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 57: Flat Belt Mounting Brackets For Short Conveyors

    Low Head Cap Screw M6 x 16 mm 2’ (610mm) Conveyor 240851 Cleated Belt Stand Mount Assembly 605279P Washer for 2’ (610mm) Conveyors 639971MK10 Drop−In Tee Bar (x10) 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 58: Flat Belt Mounting Brackets Assembled To The Tail

    Connecting Assembly without Stand Mount Item Part Number Description Item Part Number Description 920614M Socket Head Screw, M6-1.00 x 14 mm 206520 Connecting Bar 206519 Connecting Assembly 240859 Plate 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 59: Flat Belt Connecting Assembly With Stand Mount

    Socket Head Screw, M6-1.00 x 14 mm 206520 Connecting Bar 920620M Socket Head Screw, M6-1.00 x 20 mm 240836 Cleated Stand Mount Assembly 240929 Connecting Assembly 605279P Washer 807-920 Square Nut M6 2200 Series Version 2 Precision Move Conveyors 851-817 Rev. A Dorner Mfg. Corp.

  • Page 60: 1" (25 Mm) To 6" (152 Mm) Flat Belt Return Roller

    Return Roller 206523-WW Return Roller Assembly 2410WW Return Roller Rod WW.= Conveyor width reference: 08, 10, 12, 14, 16, 18, 20, 22, & 2436WW Return Roller Guard 2200 Series Version 2 Precision Move Conveyors Dorner Mfg. Corp. 851-817 Rev. A...

  • Page 61: Cleated Belt Return Roller

    Figure 110 Flat Belt Part Number Configuration Cleated Belt Part Number Configuration Refer to Dorner patent plate (Figure 110). From the model Refer to Dorner patent plate (Figure 110). From the model number, determine conveyor width (“WW”), length number, width (“WW”), length (“LLLL”), cleat type (“C”) (“LLLL”) and belt type (“BB”).

  • Page 62: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

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