Dorner 2200 Series Installation, Maintenance & Parts Manual
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Dorner 2200 Series Installation, Maintenance & Parts Manual

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2200 and 2300 Series Modular
Belt iDrive Conveyors
Installation, Maintenance & Parts Manual
DORNER MFG. CORP.
P.O. Box 20 • 975 Cottonwood Ave.
Hartland, WI 53029-0020 USA
851-728 Rev. A
For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
INSIDE THE USA
TEL: 1-800-397-8664
FAX: 1-800-369-2440
OUTSIDE THE USA
TEL: 262-367-7600
FAX: 262-367-5827

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Summary of Contents for Dorner 2200 Series

  • Page 1 2200 and 2300 Series Modular Belt iDrive Conveyors Installation, Maintenance & Parts Manual DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA P.O. Box 20 • 975 Cottonwood Ave. TEL: 1-800-397-8664 TEL: 262-367-7600 Hartland, WI 53029-0020 USA FAX: 1-800-369-2440 FAX: 262-367-5827 For other service manuals visit our website at: www.dorner.com/service_manuals.asp...

  • Page 2: Table Of Contents

    DO NOT operate equipment manual with the Performance Parts Kits logo without guards. Dorner 2200 & 2300 series conveyors are covered by Patent Upon receipt of shipment: Numbers 5,174,435, 6,298,981, 6,422,382 and corresponding patents and patent applications in other •...

  • Page 3: Warnings - General Safety

    WARNING The safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards. Dorner cannot control the physical DANGER installation and application of conveyors. Taking protective measures is the responsibility of the user.

  • Page 4: Product Description

    CE rated control circuits are the Conveyor Length* responsibility of the end user. Conveyor Width* Conveyor Series: 2 = 2200 2300 Drive Type: E = End Drive 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 5: Conveyor Supports

    8-82 Ft./Min., 6-59 Ft./Min. 2.8-28 Ft./Min., 2-20 Ft./Min. Duty Cycle Non-Continuous Duty Non-Continuous Duty Index Capability Up to 30 per Minute Up to 30 per Minute 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 6: Idrive Load Capacity (Lbs)

    Specifications iDrive Load Capacity (lbs) 8 - 82 Ft./Min. LENGTH 6 - 69 Ft./Min. LENGTH 2.8 - 28 Ft./Min. LENGTH 2 - 20 Ft./Min. LENGTH 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 7: Installation

    • 3/32” (2.4 mm) wide Flat Blade screwdriver Figure 6 Tighten screw (Figure 6, item 3) to 60 in-lb (7 Nm) on both sides of conveyor. 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 8: 2200 Series Mounting Brackets

    Installation 2200 Series Mounting Brackets 2300 Series Mounting Brackets Locate brackets. Exploded view shown in Figure 7. Locate brackets. Exploded view shown in Figure 9. Figure 7 WARNING Installing self-drilling screws into the DustPruf side rail requires substantial force. Failure to properly support the conveyor...

  • Page 9: Installing Plastic Belt

    (Figure 11, item 2) with mounting screws (Figure 11, item 3), washers (Figure 11, item 4) and connector bracket (Figure 11, item 5). Figure 11 Figure 11 Figure 13 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 10: Proper Methods Of Attachment To Side Rails (2300 Series Only)

    Figure 14 screws. Self-Drilling Screws All Dorner accessories are provided with 1/4-20 self-drilling screws. Locate and hold bracket (Figure 16, item 1) to side rail. Hole should line up with notch (Figure 16, item 2) in side rail.

  • Page 11: Pre-Drill For Standard Screws

    Figure 18 Figure 21 Drill the hole locations (Figure 19, item 1) with a 3/16” drill bit (Figure 19, item 2). Figure 19 Figure 21 Figure 19 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 12: Guiding (2300 Series Only)

    (Figure 22, item 4) to conveyor side rail. Install self- drilling screws (Figure 22, item 5) following the “Proper Methods of Attachment to Side Rails (2300 Series Only)” on page 10 procedure. 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 13: Cover Mounted Controls With Customer Provided Power Supply

    30 per minute. 2. Reversing Applications: Do not reverse the motor direction when running. Make sure the motor is stopped before reversing signal is given. Figure 26 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 14: Cover Mounted Controls With Photo Eye Option

    For Dark-On operation move selector to D.O. position (Figure 28). 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 15: Customer Wired Controls With Flying Leads

    Figure 30 For A position drive, connect black and red wires. For D position drive, remove red wire. NOTE Plastic chain should never run in push direction. 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 16: Preventive Maintenance And Adjustment

    • 807-1716 Bearing Puller Tool (or equivalent) harsh chemicals. • 450293 Bearing Installation Tool (Bearing Pusher) Use Dorner Belt Cleaner (part # 625619). Mild soap and • 456063 Bearing Removal Tool water may also be used. Do not soak the belt.

  • Page 17: Belt Installation

    Figure 35 Belt Installation See “Installing Plastic Belt” page 9. Figure 33 Pull back topside of belt to the drive end of the conveyor. See Figure 34. 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 18: Conveyor Belt Tension

    Figure 36 IMPORTANT Figure 37 You may need to slightly raise the underside of the conveyor belt to properly drive pin out of slots. Figure 37 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 19: Pulley And Sprocket Removal

    Determine the number of links to be removed. Start with 1 link and progress if additional tensioning is required Remove belt. (See “Belt Removal” on page 16.) repeat steps 1 - 3. 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.
  • Page 20 (Figure 44, item 4) and wiring harness from WARNING hex standoff. Loosen four clamp plate screws (Figure 44, item 1). Figure 44 Drive shaft keyway may be sharp. HANDLE WITH CARE. Figure 44 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 21: Bearing Removal & Replacement

    50, item 1) to remove bearings from drive pulley. IMPORTANT Figure 48 You must replace with a new bearing after it is removed from shaft. CAUTION Figure 50 Spindle can slide out. Figure 50 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 22: Replacement

    60 in-lb (7 N-m). Figure 55 Figure 52 Press new bearing onto drive pulley using installation tool 450293 (Figure 53, item 1). Figure 53 Figure 55 Figure 53 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 23: Drive Spindle Installation

    Figure 59 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 24: Idler End Wear Items

    (Figure 61, item 2). Figure 61 Figure 62 On the same side of conveyor, remove two (2) fastening screws (Figure 62, item 2). Figure 61 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 25: B - Nose Bar Idler Tail

    64, item 3) off the end of pulley (Figure 64, item 4). Figure 65 Figure 64 On the same side of conveyor, remove two (2) fastening screws (Figure 66, item 1). Figure 66 Figure 64 Figure 66 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 26: Upper Wear Strip Replacement

    Remove old wear strip with a pliers (Figure 71, item 1). Figure 71 Correct orientation Figure 68 Figure 69 Figure 71 Clean conveyor surface with isopropyl alcohol and allow to fully dry. Incorrect orientation Figure 69 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 27: Lower Wear Strip Replacement

    Clean conveyor surface with isopropyl alcohol and allow to fully dry. Install new wear strip and secure with retaining clips. Install sag guard plate with screw. 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.
  • Page 28 Remove motor (Figure 78, item 3). Figure 80 13. Reinstall in reverse order of removal. (Refer to “Drive Spindle Installation” on page 23 for timing belt tensioning.) 2200 and 2300 Series Modular Belt iDrive Conveyors Dorner Mfg. Corp. 851-728 Rev. A...

  • Page 29: Notes

    Notes 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 30: Service Parts

    Service Parts NOTE For replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.
  • Page 31 22FDC6A Electrical Assembly, with customer 201020 Hex Standoff wired control for A position, 6' cable 201180 Tension Slide Bar (2200 Series Only) 22FDC6D Electrical Assembly, with customer 205806-LH Tension Slide Bar Left Hand wired control for D position, 6' cable...

  • Page 32: Idler End

    Tension Slide Bar (2300 Series Only) 201402 Idler Side Plate 920692M Low Head Cap Screw, 201411 Tracking Sleeve M6 - 1.00 x 12 mm (2200 Series Only) 201412-WW Idler Shaft 920691M Low Head Cap Screw, 201422-WW Idler Spacer M6 - 1.00 x 10 mm (2300 Series Only)

  • Page 33: Nose Bar Idler End

    201415 Tracking Plate 201416 Idler Side Plate 201419-WW Nosebar Assembly 240329 Tension Slide Bar (2200 Series Only) 712016 Tension Slide Bar (2300 Series Only) 920516M Socket Head Screw, M5-0.80 x 16 mm 920692M Low Head Cap Screw, M6 - 1.00 x 12...

  • Page 34: 2200 Series Frame Assembly

    Service Parts 2200 Series Frame Assembly Item Part Number Description Item Part Number Description 201914-WW-LLLLL Bottom Bed Plate 807-1105 Flat Head Screw, M4 - 0.70 x 10 mm 240411-LLLLL Frame Rail 807-2052 UHMW Tape 1.625" for 4" Wide 240415-LLLLL Center Rail for 8", 12" & 24" Wide...

  • Page 35: 2300 Series Frame Assembly

    LLLLL = Part length in inches with 2 decimal places. 201914-WW-LLLLL Bottom Bed Plate Example: Part Length = 95.25" LLLLL = 09525 202248-WW Frame Cap Plate for 4", 8", & 12" Wide Conveyors 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 36: Connecting Assembly Without Stand Mounts

    Part Number Description 920692M Low Head Cap Screw, 240859 Connecting Plate M6 - 1.00 x 12 mm 240858 Connecting Bar (2200 Series Only) 712033 Connecting Bar (2300 Series Only) Connecting Assembly with Mounting Brackets Item Part Number Description Item Part Number...

  • Page 37: Return Wear Strip

    LLLLL = Part length in inches with 2 decimal places. 201915-LLLLL Return Wear Strip Example: Part Length = 95.25" LLLLL = 09525 201941 Retaining Clip 202412 Sag Guard Plate Left Hand 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 38: -01 Low Side

    Single Drop-in Tee Bar (2200 Series Only) (x10) 920694M Low Head Cap Screw, M6 - 1.00 x 20 mm (2200 Series Only) 807-1937 Self-Drilling Hex Head Screw, 1/4 - 20 x 1" (2300 Series Only) LLLLL = Part length in inches with 2 decimal places.

  • Page 39: 04 3" (76 Mm) Aluminum Side

    Description 200121 Guide Retaining Clip 280403-LLLLL 3” (76 mm) High Side Guides 639971MK10 Single Drop-in Tee Bar (2200 Series Only) (x10) 920694M Socket Head Screw, M6 x 20 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = Part length in inches with 2 decimal places.

  • Page 40: 05 1.5" (38 Mm) Aluminum Side

    Description 200121 Guide Retaining Clip 280503-LLLLL 1.5” (38 mm) High Side Guides 639971MK10 Single Drop-in Tee Bar (2200 Series Only) (x10) 920694M Socket Head Screw, M6 x 20 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = Part length in inches with 2 decimal places.

  • Page 41: -09 Low To High Side

    Description 200121 Guide Retaining Clip 280903-LLLLL 0.5” (13 mm) High Side Guides 639971MK10 Single Drop-in Tee Bar (2200 Series Only) (x10) 920694M Socket Head Screw, M6 x 20 mm (2200 Series) 807-1937 Self-Drilling Hex Head Screw, 1/4-20x1” (2300 Series) LLLLL = Part length in inches with 2 decimal places.

  • Page 42: -13 Adjustable Guiding

    Service Parts -13 Adjustable Guiding Item Part Number Description 460063-LLLLL Aluminum Profile Guide 200830M Drop-In Tee Bar (2200 Series Only) 202004 Mounting Bracket 202027M Guide Mounting Shaft Vertical 202028M Guide Mounting Shaft Horizontal 674175MP Square Nut 807-652 Cross Block 807-948...

  • Page 43: -14 Tool-Less Adjustable Guiding

    807-948 Shaft Cap 920612M Socket Head Screw, M6-1.00 x 12 mm 807-1470 Cross Block (2200 Series) 200830M Drop-In Tee Bar (2200 Series Only) 807-1937 Self-Drilling Hex Head Screw, 202004M Mounting Bracket 1/4-20x1” (2300 Series) 202027M Vertical Mounting Guide Shaft 920616M Socket Head Screw, M6-1.00 x 16 mm...

  • Page 44: Flared Side Guiding

    3’ (914 mm) 202523M Flared Guide 45° 6’ (1829 mm) 202214 Side-Flare Mounting Guide 639971MK10 Drop-In Tee Bar 4’ (1219 mm) (2200 Series Only) (x10) 202215 Side-Flare Mounting Guide 910506M Button Head Screw, M5 x 6 mm 5’ (1524 mm) 911-512 Washer...

  • Page 45: Mounting Brackets

    202394 Stand Mount 960692M Low Head Cap Screw, 300150M Drop-in Tee Bar (2200 Series Only) M6 - 1.00 x 12 mm (2200 Series Only) 605279P Washer 807-1937 Self-Drilling Hex Head Screw, 1/4 - 20 x 1" (2300 Series Only) Mounting Brackets for 2’ (610 mm) Conveyors...

  • Page 46: Photo Eye

    807-1937 Drilling Screw, 1/4-20 x 1" (2300 Series) 202004 Mounting Bracket 920612M Socket Head Screw, 205109 Washer M6-1.00 x 12 mm (2200 Series) 200830M Drop-In Tee Bar 990601M Hex Nut Conveyor Belting Belting Per Foot (305 mm) Figure 81 Figure 81...

  • Page 47: Notes

    Notes 2200 and 2300 Series Modular Belt iDrive Conveyors 851-728 Rev. A Dorner Mfg. Corp.

  • Page 48: Return Policy

    RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping.

This manual is also suitable for:

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