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SCISSOR HOIST
AutoLift AL-8803
Model No: FT-8803 Mid-Rise Heavy Duty Scissor Hoist
3000Kg Maximum Lifting Capacity
Design Registration Approval Number: WAH21737
Design Code: AS1418.9-1996
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
Specifications subject to change without notice.
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au
INJURY OR DEATH.
which may occur therein
Advance AutoQuip
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.
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Summary of Contents for AAQ AutoLift AL-8803
- Page 1 Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
- Page 2 INDEX 1. Important safety instructions ........... 4-5 1.1 Important notices 1.2 Qualified personnel 1.3 Danger notices 1.4 Warning signs 1.5 Sound level 1.6 Training 2. Overview of the hoist ............... 5-6 2.1 General descriptions 2.2 Technical data 2.3 Construction of the hoist 3.
- Page 3 User’s Records Fill the following blanks with the information on the nameplate. Model No. : ____________________________ Serial No. :___________________________ Production Date:______________________ The following specially trained people are permitted to operate and maintain this hoist.
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Page 4: Installation Records
Installation Records Model No. : _________________________ Serial No. : _ _ ____________________ Customer’s Name: ______________________ ___ ___ Installation Date: __________________ __________ Declaration The above mentioned hoist has been correctly installed and all its functions including the reliability of safety locks have passed strict tests. -
Page 5: Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS 1.1 Important notices Advance AutoQuip will offer one-year's quality warranty for the whole machine，during which any quality problem will be properly solved to the user's satisfaction. However, we will not take any responsibility for misuse resulted from improper installation and operation, overload running or unsuitable ground condition. - Page 6 AutoLift AL-8803 Attention: For environment protection, please dispose the disused oil in a proper way. 1.4 Warnings (Read and understand all safety warnings before operation) All safety warning labels are clearly depicted on the hoist to ensure that the operator is aware of and avoids the dangers of using the hoist in an incorrect manner.
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Page 7: Installation Instructions
2.2 Technical data Lifting Model Lifting time Lifting height Power supply capacity AL-8803 3000KG 1000mm 240V, single phase, 50Hz, 15Amp 2.3 Construction of the hoist 3. Installation instructions 3.1 Preparations before installation 3.1.1 Tools and equipments needed √ Electrical drill √... - Page 8 3.2 Precautions for installation 3.2.2 Joints of oil hose must be firmly connected in order to avoid leakage. 3.2.3 All bolts should be tightened before use. 3.2.4 Do not place any vehicle on the hoist during the installation procedure. 3.3 Installation Step 1: Remove the packaging and take the mechanical and hydraulic assembly to the designated installing place.
- Page 9 Load limit shall not exceed 3000KG. This step is of particular importance to check if the oil hose and air hose are well connected. Connections are correct when there is no abnormal sound or leakage after having been tested for 2 or 3 times. 3.4 Items to be checked after installation Check items YES NO...
- Page 10 4.3 Flow chart for operation DOWN Turn on the power switch Turn on the power switch Press the DOWN button Press the DOWN button Press the UP button The lift will raise then automatically lower Motor will drive the gear pump Cylinders will raise the platforms The lift is raised 4.4 Operation instructions...
- Page 11 Having the safety mechanism unlocked, manually open the electro-magnetic unloading valve on the pump assembly. The safety lock is engaged: a.Screw off the fitting (opposite to the oil out-let) to connect a hand pump.(Optional) b.Connect the hydraulic assembly with the optional hand pump. Pump the hand pump to raise the platforms. Release the unloading valve on the pump assembly until the hoist has reached its lowest position.
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Page 13: Troubleshooting
5. Trouble Shooting ATTENTION: If a issue occurs, please do not hesitate to Advance AutoQuip, distibutor or service agent. Please proovide as much details as possible ie. pictures / photos etc. TROUBLES CAUSE SOLUTION Check power connection. Check and make a good connection. Motor does not run and The motor is burnt Replace it. -
Page 14: Maintenance
6. Maintenance Routine maintenance can ensure the hoist remains in good working order. The below are requirements for routine maintenance. Routine maintenance is required according to the manufactuers recommendations, and also the Australian Standards requirements. Please consult your current OH&S Regulations act. THE FOLLOWING PARTS NEED TO BE LUBRICATED Description Small idler wheel... - Page 15 7. ANNEX Annex 1，Packing List of the whole hoist Name Drawing #/Spec. AL-8803 Mechanical Assembly AL-8803-000 Mobile kit Optional Wheel AL-8803-A25-B1 Prop trough AL-8803-A25-B2 All directional wheel AL-8803-A25-B3 Feet protector AL-8803-A1-B7 Hydraulic system AL-8803-A24 Inside hex screw M8*12 Annex2，Overall diagram...
- Page 16 Annex3，Diagram for pneumatic system. (Only applicable to the version with pneumatic release mechanical lock) Air filter Pneumatic solenoid valve Pneumatic cylinder for the main platform Pneumatic cylinder for the assistant platform Annex 4，Hydraulic working system Driving cylinder Assistant cylinder Electrical release valve Lowering throttle valve Motor Coupling...
- Page 17 Annex5， Wiring diagram Wiring diagram for electrical system with common transformer Single phase...
- Page 18 Inside layout of control box for version 1 Inside layout of control box for version 2 The above wiring diagram is applicable to the version with mechanical safety lock.
- Page 19 The above wiring diagram is applicable to the version without mechanical safety lock.
- Page 20 Inside layout of control box for version 1 (without mechanical safety lock) Inside layout of control box for version 2 (without mechanical safety lock) The above wiring diagram is applicable to the version without mechanical safety lock.
- Page 21 Annex 6，Separate diagrams for the hoist For the pump: DESCRIPTION MOTOR HYDRAULIC BLOCK OVERFLOW VALVE FITTING CUSHION VALVE ABSORBING OIL PIPE OIL FILTER THROTTLE VALVE OIL HOSE TIE-IN ELECTRICAL UNLOADING VALVE SINGLE-WAY VALVE GEAR PUMP OIL TANK OIL TANK COVER OIL BACK PIPE For the hoist Version with pneumatic safety lock...
- Page 22 Version without pneumatic safety lock Material No. Name Drawing #/Spec. Note Ramp assembly A AL-8803-A22 Platform assembly B AL-8803-A20 Small idler wheel AL-8803-A8 Shaft AL-8803-A9 Circlip for the shaft Swing shaft AL-8803-A17 Self-lock screw AL-8803-A18/ M27 X shape shaft AL-8803-A7 Oilless bearing 3045 Security shaft...
- Page 23 Material No. Name Drawing #/Spec. Note Prop-trough AL-8803-A25-B2 Left base assembly AL-8803-A1 Air tank CQ2B32x20 Feet protector AL-8803-A1-B7 Safety lock holder AL-8803-A5-B15 Oil cylinder (left) AL-8803-A15-B1 Shaft to fasten platforms AL-8803-A21 Oilless bearing 2525 Circlip for the shaft Prop assembly AL-8803-A22-B6 Small idler wheel AL-8803-A22-B5...
- Page 24 Material No. Name Spec. Unit Pic. DZ47-63 C16/3P Circuit DZ47-63 C32/2P breaker Circuit DZ47-63 C1/1P breaker Circuit DZ47-63 C3 /1P breaker Limit switch YBLX-ME8104 Limit switch 8108（TZ8108） Emergency Y090-11ZS/red stop Bridge KBPC5A-35A rectifier Capacitor 4700UF/50A Relay LY2NJ/DC24...
- Page 25 Material No. Name Spec. Unit Pic. Relay holder PTF-08A-E Control box 190*430*135 Spare parts list---machine part Name Drawing #/Spec. Note Self-lock screw AL-8803-A18/ M27 Security shaft AL-8803-A5-B14 Nylon Slider AL-8803-A5-B6 Limit switch ME-8108 Safety lock holder AL-8803-A5-B15 Feet protector AL-8803-A1-B7 Limit switch ME-8104 U-shape block...
- Page 26 3000kg Scissor Hoist OPERATING INSTRUCTIONS The hoist should only be operated by personnel that have been thoroughly trained in operation and maintenance of the hoist. Drive the vehicle evenly over the scissor platform and apply the park brake. Install the four rubber lifting blocks to the underside of the jacking points of the hoist.
- Page 27 SAFETY OPERATING PROCEDURES Vehicle Hoist DO NOT use this machine unless the operator has been thoroughly instructed in its safe use and operation. Safety glasses must be worn at all Long and loose hair must be times in work areas. contained.
- Page 28 THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER ADVANCE AUTOQUIP’s PRODUCT SPECIFIC LITERATURE. Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
- Page 29 COMMISSIONING REPORT 1. Details of Customer Customer Name: Installation Address: 2. Hoist Details Model No: 2 McDonald Crescent Hoist Type: Bassendean WA 6054 Installation Date: P: 08 9279 1663 | E: sales@aaq.net.au 3. Commissioning Report Comments Safety Devices Safety devices incorporated into the design of the vehicle to AS/NZS 1418.9 Welds Visual check all welds completed and comply to requirement of AS/NZS 1554 Hydraulic Equipment and Controls Visual check carried out for leaks Pneumatic Equipment and Controls Visual check carried out for leaks Safety Locks Safety locks tested for correct operation Support Pads Checked for good working order Wheel Stops Supplied with the hoist and in good working order Hoist Motion Limits Checked for correct operation Load Test and Speed Check Hoist checked with load for correct operation and speed control tested Wire Ropes Checked wire ropes for correct installation and tension Concrete Floor Concrete floor is a suitable depth for installation...
- Page 30 COMMISSIONING REPORT Location of Vehicle Hoist & Vehicle Clearances Vehicle hoist or any part of the load is positioned no less than 600mm away from any fixed structure Provisions have been made for effective clearances above the vehicle when the hoist is in its fully raised position. Markings ‐ Hoist Checked for Relevant Marking Including: Make & Model Number Serial number Rated Capacity Reference to maintenance Operation instructions Screw and Nut Gaps Hoist compliance plate showing design registration Functional Test Vehicle hoist has been tested and all safety devices, limit switches and control function interlocks have been tested for correct operation. Demonstration The installer has demonstrated the operation of the vehicle hoist to the owner or operator Electrical Equipment and Controls Lock off isolating switch installed Emergency stop button installed 3. Details of Electrical Contractor Trading Name: EC Licence Number: Address: Telephone Number: 4. Signature Name: ___________________________________________________________ Date: I, being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been commissioned fit for use as per the Australian / New Zealand Standard 1418.9:1996 Vehicle Hoists.