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4 POST HOIST
AutoLift 4000S2
Heavy Duty 4 Post Vehicle Hoist
4000Kg Maximum Lifting Capacity
Design Registration Approval Number: WAH21048
Design Code: AS1418.9-19966
Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions
INSTALLATION MANUAL & OPERATION
INSTRUCTIONS
- READ THE ENTIRE CONTENTS OF THIS MANUAL BEFORE
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS
OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS.
FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE
Specifications subject to change without notice.
2 McDonald Crescent | Bassendean WA 6054
Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au
INJURY OR DEATH.
which may occur therein
Advance AutoQuip
READ FIRST
DO NOT use the
machine until you read
and understand all the
dangers, warnings and
cautions in this manual.
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Summary of Contents for AAQ AL-4000A
- Page 1 Note: While all due care and attention has been taken in the preparation of this document, Advance AutoQuip shall not be liable for any inaccuracies or omissions which may occur therein Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
- Page 2 IMPORTANT INFORMATION THIS MANUAL MUST BE READ & UNDERSTOOD ENTIRELY BEFORE THE INSTALLATION & OPERATION OF THE HOIST. ASSEMBLY & INSTALLATION MUST ONLY BE PERFORMED BY COMPETENT PERSONNEL. OPERATION OF THE HOIST MUST ONLY BE PERFORMED BY TRAINED PERSONNEL. THIS HOIST MUST ONLY BE USED FOR THE PURPOSE OF LIFTING MOTOR VEHICLES WITH A WEIGHT OF NO MORE THAN 4000KG.
- Page 3 It is important that the following information is fully understood by the operator. Failure to read & follow these instructions may result in serious injury to personnel. 1. DO NOT operate the hoist if damaged. In the event of the hoist being damaged consult a competent service technician to determine the hoists safe operation.
- Page 4 The following warnings on the hoist are provided as a guide for the safe operation of the hoist. PLEASE OBSERVE THEM! The hoist must be Only authorised used by trained & personnel may be authorised present around the personnel only. hoist.
- Page 5 SAFETY OF THE HOIST SAFETY OF LIFTED VEHICLES AAQ Australia is not liable for possible problems, damages, accidents, etc. resulting from failure to follow the instructions contained in this manual. Only skilled technicians of AUTHORISED DEALERS or SERVICE CENTERS AUTHORISED by...
- Page 6 Cautions for the safety of the operator Operators must not be under the influence of sedatives, drugs or alcohol when operating the machine. Before operating the hoist, operators must be familiar with the position and function of all controls, as well as with the machine features shown in the chapter “Operation and use”...
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Page 7: Product Identification
Product identification The identification data of the machine are shown in the label placed on the control unit. Four Post Vehicle Hoist AL-4000A 240V/50HZ/1PH, Model No. Power Supply /AL-4000S2 415V/50HZ/3PH Lift Height(mm) 1850/1800 Power(Kw) Capacity(Kg) 4000 Air Pressure(Mpa) 0.6-0.8 NW(Kg) -
Page 8: Product Description
ATTENTION: moving and positioning operations can be very dangerous if not performed with the utmost caution. Send bystanders away; clear the installation site; check the integrity and suitability of the tools and equipment; do not touch the suspended loads and stay at a safe distance from them;... - Page 9 Follow the directions given by this guide with the utmost attention: the Constructor declines all responsibility for any damage due to negligence and non-observance of the herewith-contained instructions. ==The non-observance of herewith-contained instructions will automatically involve the immediate lapse of warranty. Dimensional diagrams Dimensions / AL-4000A...
- Page 10 Dimensions / AL-4000S2...
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Page 11: Installation
Installation Only skilled technicians, appointed by the manufacturer, or by authorized dealers, must be allowed to carry out installation. Serious damage to people and to the hoist can be caused if installations are made by unskilled personnel. Before carrying out any operations, remember to insert the safety piece of wood between the lower booms and the base frame. - Page 12 INSTALLATION Please ensure that the hoist is installed in compliance to relevant state requirements regarding positioning in the workshop. Installation must be performed by Competent Personnel Only. The Hoist must be installed in a suitable environment for the safe repair of motor vehicles.
- Page 13 INSTALLATION Assembly All Assembly, Connections & Installation must be performed by Competent Personnel Only. Please note: In reference to the following instructions, when mentioned, the Left & Right Hand Platforms and Front & Rear Transverse Beams are viewed from the drive on perspective. Proceed with the following: 1.
- Page 14 INSTALLATION Assembly (Continued) 11. Before bolting the rear transverse beam into position fit the Jacking Bridges in the centre of the platforms. Please note that there is a Front & Rear Jacking Bridge, these are marked on the packaging. The control switches on the jacking bridges must be facing each other.
- Page 15 INSTALLATION Assembly (Continued) Prior to commencing the next stages it is important that the utmost care is taken with operating the hoist until all posts are safely secured to the concrete. 21. With the power connected to the hoist, press the up button to raise the hoist approximately 300mm.
- Page 16 INSTALLATION Assembly (Continued) 34. Once the install and cable adjustment has been completed, check the synchronisation of the locks with a vehicle on the hoist. If necessary re- adjust the cables. Please note: as the hoist cables have a settling in period, cable adjustment will be required after a certain amount of use.
- Page 17 INSTALLATION Cam Lock Test Procedure 1. Raise the hoist 1 metre from the ground. 2. Starting at the front of the hoist, position a raised floor jack under the centre of the transverse beam. 3. With the raised floor jack in position, lower the hoist onto the floor jack until the wire cables have gone slack.
- Page 18 Parts List...
- Page 20 HYDRAULIC UNIT 1. MOTOR 2. RELIEF VALVE 3. SUPPORT 4. SUPPORT BOLT 5. HYDRAULIC HOSE 6. BREATHER CAP 7. DRAIN CAP 8. SOLENOID VALVE SET...
- Page 21 JACKING BRIDGE 1. MAIN BOARD 12. STOPPER PIN 2. LINK 1 13. MIDDLE LINK PIN 3. SLIDE TABLE 14. ROD 4. RAIL GUIDE 15. ROD COVER 5. LINK 2 16. HEAD SEAL KIT 6. BASE 17. PISTON 7. RAIL 18. PISTON SEAL KIT 10.
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Page 22: Technical Specifications
Wire Cable Diagram Technical specifications AL-4000A/4000S2 Model type Type FOUR POST LIFT WITH ALIGNMENT/WITHOUT ALIGNMENT Capacity 4000kgs ＜55s Lifting time ＞25s Descent time Max. lifting height 1850mm/1800mm Min. lifting height 208mm/158mm Overall width 3293mm Overall height 2274mm Drive through 2923mm... -
Page 23: Operation And Use
Operation and use ATTENTION: Read the instructions "GENERAL SAFETY RULES” with the utmost attention. ATTENTION: Before operating on the control board, make sure that there are no bystanders and around the hoist. Part No. Part Name Control Panel Power Lamp Power Switch Up Button Lock Button... - Page 24 Hydraulic system diagram 1. Motor 2. Parachute Valve 3. Unloading valve 4. Descend speed regulating valve 5. Relief valve 6. Gear pump 7. Check valve...
- Page 25 Air Line Diagram...
- Page 26 Electric motor jumper pins...
- Page 29 How to operate Jack...
- Page 30 Maintenance The several maintenance operations to be carried out are described below. A low operation cost and a long life of the machine depends from constant observation of the operations. CAUTION: The listed intervention times are given for information and they refer to normal operating conditions.
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Page 31: Troubleshooting
Trouble shooting A list of possible troubles and solutions is given below TROUBLE POSSIBLE CAUSE SOLUTION The main switch is not turned Turn the switch on There is no power Check Power on to the restore if The hoist does not work necessary electrical wires... - Page 32 Emergency Decending CIRCUMSTANCES ELECTRICAL FAILURE OR ANY HYDRAULIC LINE FAILURE PREPARATION BEFORE PROCEEDING CLEAR OBSTACLES UNDERNEATH OF HOIST. TURN THE POWER SWITCH OFF. NEVER ENTER UNDER THE HOIST DURING THE PROCEDURE. MAKE SURE SAFETY DEVICE ON 4 POSTS IS DISABLED. IF THE SAFETY DEVICE IS ON LOCKED POSITION, USE JACK TO LIFT THE PLATFORM AND DISABLE THE DEVICE.
- Page 33 SAFETY OPERATING PROCEDURES Vehicle Hoist DO NOT use this machine unless the operator has been thoroughly instructed in its safe use and operation. Safety glasses must be worn at all Long and loose hair must be times in work areas. contained.
- Page 34 4 0 0 0 K G 4 P o s t Ho i s t O P E R A T I N G I N S T R U C T I O N S T h e h o i s t s h o u l d o n l y b e o p e r a t e d b y p e r s o n n e l t h a t h a v e b e e n t h o r o u g h l y t r a i n e d i n o p e r a t i o n a n d ma i n t e n a n c e o f t h e h o i s t .
- Page 35 THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER ADVANCE AUTOQUIP’s PRODUCT SPECIFIC LITERATURE. Advance AutoQuip 2 McDonald Crescent | Bassendean WA 6054 Ph: 08 9279 1663 | Fax: 08 9279 1667 | E: sales@aaq.net.au | W: www.aaq.net.au...
- Page 36 2 McDonald Crescent Hoist Type: 4 post, 4 tonne Vehicle Hoist Bassendean WA 6054 Installation Date: P: 08 9279 1663 | E: sales@aaq.net.au 3. Commissioning Report Comments Safety Devices Safety devices incorporated into the design of the vehicle to AS/NZS 1418.9...
- Page 37 COMMISSIONING REPORT Location of Vehicle Hoist & Vehicle Clearances Vehicle hoist or any part of the load is positioned no less than 600mm away from any fixed structure Provisions have been made for effective clearances above the vehicle when the hoist is in its fully raised position.