Tesla 1069742-00-A Installation Manual

Tesla 1069742-00-A Installation Manual

Wall connector, 80a single phase

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WALL CONNECTOR, 80A SINGLE PHASE
INSTALLATION MANUAL
THIS MANUAL IS OF THE HIGHEST IMPORTANCE
Approved Markets: North America, Japan

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Summary of Contents for Tesla 1069742-00-A

  • Page 1 WALL CONNECTOR, 80A SINGLE PHASE INSTALLATION MANUAL THIS MANUAL IS OF THE HIGHEST IMPORTANCE Approved Markets: North America, Japan...
  • Page 2: Table Of Contents

    Contents Install the Top Entry Bracket for Top Entry Wiring..............17 Prepare for Installation..........18 About this Manual......2 Connect the Wiring...........19 Communications Regulations.........2 Set the Operating Current........21 Errors or Inaccuracies..........2 Secure the Cover and Power Up......22 Copyrights and Trademarks........2 Troubleshooting......23 Safety Information......3 Reset................26 Important Safety Instructions........
  • Page 3: About This Manual

    Industry Canada license-exempt RSS copyright and other intellectual property standard(s). Operation is subject to the rights of Tesla Motors, Inc. and its licensors. following two conditions: (1) This device may This material may not be modified, not cause harmful interference and (2) this...
  • Page 4: Safety Information

    Warning: Do not attempt to disassemble, repair, tamper with, or modify the Wall Connector. The Wall Connector is not user serviceable. Contact Tesla for any repairs or modification. Warning: When transporting the Wall Connector, handle with care. Do not...
  • Page 5: Notes

    Safety Information Notes Note: Ensure that the Wall Connector’s charging cable is positioned so it will not be stepped on, driven over, tripped on, or subjected to damage or stress. Note: Do not use cleaning solvents to clean any of the Wall Connector’s components. The outside of the Wall Connector, the charging cable, and the connector end of the charging cable should be periodically wiped with a...
  • Page 6: Specifications

    Specifications The maximum power rating for the Wall Connector is 20 kW or 80A at 250V AC single-phase power. Your vehicle can charge from 200V to 277V single-phase power. Description Specifications Voltage and Wiring 277V AC single-phase: L1, neutral, and earth 208V or 240V AC single-phase: L1, L2, and earth Current Maximum output: 80A, 72A, 64A, 56A, 48A, 40A, 36A,...
  • Page 7: Features

    Operating Current on page 21). to three minutes. This prevents the utility grid from experiencing a large surge when power is Note: Tesla vehicles must be configured with restored and allows vehicles to begin drawing optional onboard charging equipment to current at random times, rather than all at accept higher amperages.
  • Page 8: Planning Your Installation

    Note: Illustrations in this document are for available at the service panel, consult an demonstration purposes only. electrician, or contact Tesla for assistance. Caution: The two phases used must each measure 120V to neutral. Earth ground must be connected to neutral at only one point, usually at the breaker panel.
  • Page 9: 208V 3-Phase Wye-Connected

    Planning Your Installation 208V 3-Phase Wye-Connected 240V Three-Phase Delta-Connected With a Wye-connected secondary, any two of With the delta connection, one leg must be the legs can be used to provide 208V to the center tapped, and only the two phases on Wall Connector.
  • Page 10: 277V Three-Phase Wye-Connected

    Planning Your Installation 277V Three-Phase Wye-Connected With a Wye-connected secondary, any leg along with neutral can be used to provide 277V to the Wall Connector. For example, L1 and N, or L2 and N, or L3 and N. L3 (NOT USED) 277V 480V NEUTRAL...
  • Page 11: Determine The Circuit Breaker Requirements

    Planning Your Installation Determine the Circuit Breaker Requirements To determine the type of upstream circuit breaker you need, examine the distribution panel or circuit breaker box to identify the amperage available at the installation site. The Wall Connector has an internal rotary switch that allows you to adjust its operating current (refer to Set the Operating Current on page 21).
  • Page 12: Installation Considerations

    Planning Your Installation Installation Considerations Three methods are available to install the Wall Connector. The location of the conduit determines which installation method to follow. If the conduit runs along the floor or low on the wall, use the bottom entry configuration. If the conduit comes from inside the wall, use the rear entry configuration.
  • Page 13 Planning Your Installation Top Entry...
  • Page 14: Check The Box Contents

    Check the Box Contents The shipping box contains parts for all installation methods, as well as this manual. If any parts are damaged or missing, contact Tesla (refer to Questions? on page 27). Note: Not shown is the supplied cardboard template.
  • Page 15 Check the Box Contents Item Description (Quantity) Bottom bracket-to-housing screws (2) Top bracket-to-housing screws (2) Top entry bracket mounting screws (2)* * Items used in only top entry installations. ** Items used in only bottom or rear entry installations.
  • Page 16: Step-By-Step Installation Instructions

    Ferrules (the diameter of the ferrule depends on the diameter of the power wiring and the construction) • Wiring (use twisted pair communication cable, for a maximum of 49 ft (15 m) between Wall Connectors) Note: Tesla recommends that you use a shielded cable to limit potential interference. • Level • Machine drill...
  • Page 17: Install The Low Profile Bracket For Rear Or Bottom Entry Wiring

    Step-by-Step Installation Instructions Install the Low Profile Bracket for • If using rear entry conduit, use at least one set of the edge mounting holes so Rear or Bottom Entry Wiring that the conduit does not interfere with the wall stud. Use the low profile bracket, shown below, to •...
  • Page 18: Install The Top Entry Bracket For Top Entry Wiring

    Step-by-Step Installation Instructions Install the Top Entry Bracket for Top Entry Wiring The top entry bracket enables you to route the service wiring into the Wall Connector enclosure from the top of the enclosure, as shown below. Attach the bracket using fasteners that are appropriate for the type of wall material, drilling pilot holes if necessary.
  • Page 19: Prepare For Installation

    Step-by-Step Installation Instructions Prepare for Installation Caution: Do not allow the sealing cover to hang from the ribbon cable. Doing so can damage the ribbon Follow these instructions to remove the cover cable or its connectors. and route the service wiring into the Wall For top entry configuration, install the Connector.
  • Page 20: Connect The Wiring

    7. If you are uncertain about the type of power available at the service panel, consult an electrician, or contact Tesla for assistance. Turn off the power. Warning: RISK OF ELECTRIC SHOCK! Before continuing, use a voltmeter to...
  • Page 21 Step-by-Step Installation Instructions Lead the preconnected service wires in the main housing 3/8" (10 mm) and connect the preconnected service wires to the terminal block with L1 (or line), L2 (or neutral), and ground wires going to the locations shown in the following illustration.
  • Page 22: Set The Operating Current

    Step-by-Step Installation Instructions Set the Operating Current Use a small flathead screwdriver to adjust the rotary switch to the appropriate circuit breaker capability setting. The Follow these instructions to configure the DIP corresponding rotary switch settings for switch. The following illustration shows an the typical circuit breakers are shown in enlarged view of the DIP and rotary switches.
  • Page 23: Secure The Cover And Power Up

    Step-by-Step Installation Instructions Note: To review the pattern of blinking Note: To review the pattern of blinking lights, press and hold the RESET button lights, press and hold the Reset button for for 5 seconds. 5 seconds. Turn OFF power. Attempt to charge the vehicle to ensure the Wall Connector is operating correctly Write the contact information of the...
  • Page 24: Troubleshooting

    Make sure the Wall lights applicable reduced due to high Connector is not temperature covered by anything detected inside the and no heat source is Wall Connector. nearby. If the problem continues with normal ambient temperatures (under 100°F or 38°C), contact Tesla. Troubleshooting...
  • Page 25 (no limit on vehicle. If the problem retries) persists and the attached vehicle is manufactured by Tesla, contact Tesla. If the problem persists and the attached vehicle is a non-Tesla vehicle, contact the original manufacturer.
  • Page 26 (no limit on Connector if possible retries) or plug the vehicle into a Mobile Connector supplied with the vehicle; If the problem persists, contact Tesla. Top light 1 flash Over temperature Make sure the Wall protection (latch- Connector, vehicle off)
  • Page 27: Reset

    Troubleshooting Green Yellow Red Light Auto-Retry What it Means What to Do Lights Light Solid red Wall Connector Contact Tesla. hardware failure. Possible failures include the following: • Contactor failed • Self test failed in CCID circuitry • Other possible...
  • Page 28: Questions

    Troubleshooting Questions? • United States and Canada: • charginginstallation@teslamotors.com • +1-650-681-6133 • Mexico • charging_mx@teslamotors.com • +1-877-798-3752 Troubleshooting...
  • Page 29: Appendix A: Testing For Proper Operation

    Appendix A: Testing for Proper Operation Turn OFF power. 14. Replace all the screws and reinstall the outer cover (refer to Secure the Cover and Warning: RISK OF ELECTRIC SHOCK! Power Up on page 22). Before continuing, use a voltmeter to ensure the power is off by confirming that NO VOLTAGE is present at the service wiring or terminals.
  • Page 30: Appendix B: Optional Connection For Load Sharing

    Daisy Chaining Multiple Wall • Use twisted pair cable for the signal wire. Connectors Note: Tesla recommends that you use a shielded cable to limit potential Each Wall Connector has one terminal block interference. dedicated for the communication wiring as Set one Wall Connector as the master by shown below.
  • Page 31: Example Of The Communication Wiring

    Appendix B: Optional Connection for Load Sharing Example of the Communication Wiring Wall Connector 4 Wall Connector 1 Wall Connector 2 Wall Connector 3 SLAVE MASTER SLAVE SLAVE Rotary Switch Rotary Switch Rotary Switch Rotary Switch D+ D- D+ D- D+ D- D+ D- D+ D-...
  • Page 32: Charging Equipment Limited Warranty

    Any lightning and other environmental Tesla connector or adapter included in the conditions; initial purchase and delivery of a Tesla vehicle • General appearance or damage to paint, by Tesla is covered under the Basic Vehicle...
  • Page 33: Limits Of Liability

    To the maximum extent otherwise) or otherwise at law or in equity, permissible under your local law, liability is even if Tesla is advised of the possibility of limited to the reasonable price for repair or such damages or such damages are replacement of the applicable Tesla connector reasonably foreseeable.
  • Page 34 (including NCDS’s decision is binding on Tesla but not on 15 U.S.C. Section 2310 or California Civil Code you. If you accept NCDS’s decision, Tesla will Section 1793.22(b)), although you may be...
  • Page 35 Charging Equipment Limited Warranty The description provided above is only a brief summary of the dispute settlement program administered by NCDS. The dispute settlement program may be changed at any time without prior notice. Contact NCDS at the above listed address or phone number for the most current information concerning the dispute settlement program.
  • Page 36 Index bottom or rear entry lights, diagnostic 6 configurations, dimensions and spacing 11 lights, LED 23 example of the service wiring 19 load sharing installing the low profile bracket for 16 about 6 configuring the DIP and rotary switches example of the communication wiring 30 low profile bracket installing the 16 cardboard template, using the 16...
  • Page 37 Index temperature limits 5 terminal blocks connecting the service wiring to the 19 torque recommendations 19 Tesla, contacting 27 testing for proper operation 28 top entry bracket, installing the 17 configurations, dimension and spacing 11 example of the service wiring 19...
  • Page 38 P/N: 1069742-00-A...

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