Tesla Powerwall Installation Manual
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Summary of Contents for Tesla Powerwall
- Page 1 POWERWALL INSTALLATION MANUAL FOR POWERWALL 1067000-00-C WITH SMA AND SOLAREDGE INVERTERS...
- Page 2 2016 TESLA MOTORS, INC. All rights reserved. All information in this document is subject to copyright and other intellectual property rights of Tesla Motors, Inc. and its licensors. This material may not be modified, reproduced or copied, in whole or in part, without the prior written permission of Tesla Motors, Inc.
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Page 3: Table Of Contents
STEP 6 - CONNECT THE WIRING..........................14 STEP 7 - ATTACH THE SPLASH COVER........................16 STEP 8 - REMOVE THE PALLET........................... 17 STEP 9 - DETERMINE THE MOUNTING LOCATION FOR POWERWALL............. 19 STEP 10 - INSTALL THE WALL MOUNT BRACKET....................19 STEP 11 - MOUNT POWERWALL..........................20 STEP 12 - REMOVE THE PACKAGING.........................21... -
Page 4: Important Safety Instructions
Warning: To protect Powerwall and its components from damage when transporting, handle with care. Do not impact, pull, drag, or step on Powerwall. Do not subject Powerwall to any strong force. To help prevent damage, leave Powerwall in its shipping packaging until it is ready to be installed. -
Page 5: Environmental Conditions
Tesla parts or accessories, or parts or accessories not purchased directly from Tesla or a Tesla-certified party. Caution: Do not place Powerwall in a storage condition for more than one (1) month, or permit the electrical feed on the Powerwall to be severed for more than one (1) month, without placing Powerwall into a storage condition in accordance with Tesla’s storage... -
Page 6: Specifications
Noise (at Full Thermal System <49 dBA front, and <55 dBA top, at a distance of 1m Performance) Maximum Altitude 3000 m (9843 ft) Ingress Rating IP35 and NEMA 3R (Powerwall) IP67 (battery Pod only) Impact Rating IK09 Seismic Rating AC156 and IEEE 693-2005... -
Page 7: Site Requirements
Site Requirements PHYSICAL REQUIREMENTS Powerwall must be installed on an upright wall that can support 115 kg (254 lbs), the maximum weight of Powerwall and its installation packaging. The wall must be flush and extend to all edges of the system, allowing no access to the back of the unit once it is mounted. Do not mount Powerwall horizontally or upside down. -
Page 8: Minimum Space Requirements
300 mm (1 ft) Lateral wall space 1070 mm (42 in) Clearance from each side 100 mm (4 in) Depth of workspace 762 mm (30 in) Depth requirement is typically determined by working clearances required in the local installation code. Powerwall Installation Manual... -
Page 9: Step-By-Step Installation Instructions
Lift tool or adequate personnel trained and capable of lifting 115 kg (254 lb) from ground level to approximately chest height Warning: Powerwall is heavy and challenging to lift. Lift equipment is recommended. To prevent injury, wear work boots (preferably steel-toed), long pants, and gloves. -
Page 10: Step 1 - Remove The Lid And Bottom Cover
Step-by-Step Installation Instructions STEP 1 - REMOVE THE LID AND BOTTOM COVER For easiest installation, pre-install wiring and set all switches while Powerwall is still on its pallet, as described below. Lay the box flat on the ground with the pallet side down. -
Page 11: Step 2 - Remove The Splash Cover
Turn off the inverter. Open the DC disconnect switch (if applicable for the installation). Use a multimeter to verify that the wires from the inverter to Powerwall are not live. Use a T20 Torx driver to remove the two splash cover screws. -
Page 12: Step 3 - Set The Communication Switches
Modbus bias, per the table below. Inverter and Unit Position Termination Switch Position Termination, NO Modbus bias SolarEdge, multi-unit other than the No termination Middle last SolarEdge, single or last unit Termination WITH Modbus bias Bottom Powerwall Installation Manual... -
Page 13: Step 4 - Set The Address Switches
The DIP switch block has three white pins numbered “1”, “2”, and “3” from top to bottom with a value of ‘1’ to the left and ‘0’ to the right. Use these switches to set the Powerwall address. Set the switches according to each Powerwall's position, per the table below. Set a single Powerwall using Powerwall 0 settings. -
Page 14: Step 5 - Prepare The Wiring
Do not ground the shield at both ends, which would create a ground loop. Note: The 450 VDC cable is run in close proximity to the low voltage and communication cabling. Therefore, ensure that all cables to Powerwall are: • Wet or oil rated •... - Page 15 AWG), 60 °C Positive communication COM LO Enable buttons (disable power when splash cover is off) Output connector for multiple units (J6) Primary connector (J7) Communication switches Address switches Note: Powerwall 1067000-00-C does not require separate wiring for thermal power. Tesla Energy...
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Page 16: Step 6 - Connect The Wiring
Close the locking tabs by pushing them up, so that the tab is flush with the connector. Close tabs one at a time. Lightly tug on each of the HV wires to ensure it is secure. If any wire must be removed, pull the locking tab open, then pull out the wire. Powerwall Installation Manual... - Page 17 Verify that the polarities of all power and communication cables are correct. All wires are now connected, leaving the communication connector (J6) on the left unused. If installing multiple Powerwalls, communication wires can be daisy-chained as described in Step Tesla Energy...
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Page 18: Step 7 - Attach The Splash Cover
Caution: To ensure that wires do not interfere with fitting the splash cover or bottom cover, both factory wires and field wires must follow the route shown in images and be fastened in place with zip ties. Improper cover installation can nullify the ingress rating for Powerwall. Powerwall Installation Manual... -
Page 19: Step 8 - Remove The Pallet
Place the box lid carefully back over Powerwall and move it sideways until the inside of the box lid touches the top edge of Powerwall. This leaves room for the bottom of the box to flex without damaging Powerwall's bottom cover. - Page 20 Step-by-Step Installation Instructions Remove the pallet. The mounting cleat on the back of Powerwall should now be visible, and extend past the edge of the box for easy installation. Remove the wall mount bracket from the inside face of the pallet.
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Page 21: Step 9 - Determine The Mounting Location For Powerwall
STEP 9 - DETERMINE THE MOUNTING LOCATION FOR POWERWALL Using the wall mount bracket as a guide, measure the proposed location for Powerwall. The bracket must be bolted into studs or a load-bearing wall, and allow clearance on all sides as... -
Page 22: Step 11 - Mount Powerwall
STEP 11 - MOUNT POWERWALL With Powerwall still in its box, keeping it as level as possible, lift it so that the mounting cleat is just above the lip on the wall mount bracket. Use the tape or pencil marks on the wall as visual guides. -
Page 23: Step 12 - Remove The Packaging
Use a T30 Torx driver to remove the screws from the metal L-brackets and discard. Use a 10 mm socket tool and the 2 provided M6 external hex bolts to secure Powerwall to the lower tabs of the wall mount bracket. Torque to 7 Nm (62 in-lbs). -
Page 24: Step 13 - Feed Wires Through The Conduit Plate Or Cable Gland
All fittings other than the conduit plate itself are provided by the installer. The access point on Powerwall is centered on the bottom of the device. Use a T30 Torx driver to remove the conduit plate. -
Page 25: Step 14 - Connect Multiple Powerwalls Together
Powerwalls. Remove the splash cover as described above. Verify that the communication and address switch settings for each Powerwall in the chain are accurate as described in the above steps. Connect the wiring coming from the inverter (communications +/-, enable line, and 12V Logic +/- wires) to the J7 connector as the primary connector. -
Page 26: Step 16 - Attach The Side Covers
Remove the side covers and the bag of enclosed fasteners from the shipping box. Position the first side cover to the side of Powerwall that matches its curve. Angle the back edge (side closest to the wall) in toward Powerwall. -
Page 27: Step 17 - Attach The Bottom Cover
STEP 18 - REPACK THE SHIPPING BOX All Powerwall packing material is recyclable. To facilitate this process, place the packing materials into the shipping box in reverse order and return the shipping box to the Tesla Energy Authorized Reseller, or recycle onsite as appropriate. -
Page 28: Operation And Care
Warning: Do not disconnect anything from or add anything to Powerwall. Caution: Do not try to communicate with Powerwall using third party tools or diagnostics between Powerwall and the inverter. Caution: Do not lean on, stack anything on top of, or hang anything from Powerwall or the conduit. POWERWALL CARE Keep the top edge of Powerwall clear of leaves and other debris if installed outside, to maintain optimal airflow. -
Page 29: What To Do In Case Of An Emergency
• Wear safety goggles, rubber gloves, pants, a long sleeved shirt, and fully closed shoes. • Avoid further coolant spill by putting a bucket under the leak. Powerwall holds up to 1.6 L (1.69 qt) of coolant. • Pour cat litter, sawdust, or another absorbent material on the spill immediately. Allow the material to absorb as much of the coolant as possible. - Page 30 3500 Deer Creek Road Palo Alto, CA 94304 Rev. 1.02 May 16, 2016...