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Related Manuals for Tesla TI45014D
Summary of Contents for Tesla TI45014D
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Page 1: User Manual
TI45014D Battery Charger/Conditioner Power Anytime, Anywhere NSN: 6130-01-625-6382 User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com... - Page 2 NOTE: All users must read this entire manual prior to operating the TI45014D Battery Charger/Conditioner. The TI45014D Battery Charger/Conditioner is a limited maintenance-free and sealed unit. No repairs are authorized. Warranty will be voided if unit is tampered with in any way, or if unauthorized repairs are made.
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Page 3: Table Of Contents
3.7 – Integrated Heatsinks 3.8 – Mounting Base Section 4 – Pre-Operation Procedures 4.1 – Installing the Charger 4.2 – Attaching AC Power 4.3 – DC Power Cable Assemblies 4.4 – Attaching the DC Power Cable 14-15 TI45014D Battery Charger/Conditioner... - Page 4 9.3 – Definition of Abbreviations 9.4 – Performance Graph 9.5 – Temperature Conversion Chart Glossary Section 10 - Optional Accessories 10.1 – TI2007-070 Mini-DC to Aviation Cable Assembly 10.2 – TI2007-071 Mini-DC to Compact NATO Cable Assembly Repair Request Form TI45014D Battery Charger/Conditioner...
- Page 5 MΩ megaohm Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI45014D Battery Charger/Conditioner...
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Page 6: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI45014D Battery Charger/Conditioner... -
Page 7: Water Hazards
Shock Hazard Potential Severe injury or death from electrical shock will occur if either the user or the TI45014D Battery Charger/ Conditioner is wet while operating the unit with the 120 or 240 Vac plug attached. Be sure to discon nect ac power from the ac outlet if the TI45014D Battery Charger/Conditioner has come into contact with water. -
Page 8: Section 2 - Product Overview
The TI45014D Battery Charger/Conditioner is encased in a rugged enclosure, and is designed to be used as a free standing unit, or to be mounted to a vehicle or other fixed object using the integrated mount- ing base. -
Page 9: Front And Top Panel Overview
Product Overview 2.3 - Front and Top Panel Overview Mounting Base – Allows mounting of the TI45014D Battery Charger/Conditioner via eight mounting holes. Main DC Output – Provides 14.25 Vdc @ 80 amps max or 28.5 Vdc @ 40 amps max. -
Page 10: Rear Panel Overview
– Connects to standard ac cable. Detachable ac line cord included. AC Input Voltage Selector Switch – Allows manual selection of either 120 Vac or 240 Vac input voltage (see Section 3.2 for proper selection). Cooling Fans – Expel heated air drawn in by Air Intake Ports. TI45014D Battery Charger/Conditioner... -
Page 11: Physical Dimensions
Product Overview 2.5 – Physical Dimensions (20.16 [512.1]) 18.99 [482.3] 16.46 [418.2] 10.53 [267.5] 9.50 [241.4] 17.50 [444.5] 5.83 [148.2] Ø.22 [Ø5.6] Measurements are in inches and millimeters Figure 2.5.1 – TI45014D Battery Charger/Conditioner Physical Dimensions TI45014D Battery Charger/Conditioner... -
Page 12: General Specifications
Product Overview 2.6 – General Specifications TI45014D Battery Charger/Conditioner: Input: • Operates from Single Phase 100-260 Vac / 40-500 Hz • 1968 W (8.2 A rms @ 240 Vac 60 Hz) • 1944 W (16.2 A rms @ 120 Vac 60 Hz) Output: •... -
Page 13: Airflow Ports
Ensure that both ports are clear at all times When the TI45014D Charger/Conditioner is plugged into ac power, the internal cooling system will effi- ciently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 14: Section 3 - Features Overview
Please refer to Section 4.2 for proper grounding techniques. The TI45014D battery charger/conditioner comes with a quick disconnect ac receptacle (see Figure 3.1.1) and is designed to plug into either a standard 120 or 240 Vac outlet with the supplied line cord (see Figure 3.1.2). -
Page 15: Ac Input Circuit Breaker
The main DC Output Receptacle (shown in Figure 3.4.1) will provide either 14.25 Vdc or 28.5 Vdc. When properly connected, the TI45014D can deliver up to 80 amps at 14.25 Vdc or 40 amps at 28.5 Vdc. See Section 4.3 for proper connecting procedures. -
Page 16: Dc Output Circuit Breakers
3.5 – DC Output Circuit Breakers The DC Output Circuit Breakers are located on the top panel of the TI45014D (See Figure 3.5.1). Each circuit breaker has an output of 40 amps. They can be used individually or combined together to output up to 80 amps or up to 40 amps. -
Page 17: Integrated Heatsinks
The Mounting Base allows for easy mounting of the unit to any vehicle or other hard surface. Eight mount- ing holes have been strategically placed to properly secure the TI45014D. See Figure 3.8.1 for Mounting Base dimensions and hole locations. -
Page 18: Section 4 - Pre-Operation Procedures
Improper Ground Figure 4.2.1– Illustrations of proper and improper grounding Before plugging the TI45014D into ac power check the dc output cable to make sure the no two output wires are not touching (by disconnecting quick disconnect to prevent shorting). -
Page 19: Dc Power Cable Assemblies
Push both dc output circuit breaker rocker switches to the ON position. Your TI45014D Battery Charger/Conditioner should now be charging and conditioning the battery. Do not hook up one set of alligator clamps and leave the other set loose. If WARNING the two clamps touch while charging, death or serious injury can occur. - Page 20 Pre-Operation Procedures Figure 4.3.2 – TI2007-029 Dual Output Mini DC to Alligator Clamps Red- Positive Black - Negative - Figure 4.3.3 – Alligator Clamp Connectors and color coding TI45014D Battery Charger/Conditioner...
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Page 21: Section 5- Operating Procedures
For example, a 24 V battery with a 45 Ah rating using 24 Vdc TI45014D Battery Charger will take approximately 1 hour to charge. The TI45014D can be left connected to the battery past the charge time due to the intelligent recharge system and will continue to maintain and condition the battery while connected. -
Page 22: Disconnecting The Battery Charger
Disconnect the AC Line Cord from the Battery Charger. Stow the AC Line Cord for later use. If the TI45014D Battery Charger is not hard mounted to the vehicle: Unplug the AC Line Cord from AC Source. Unplug the AC Line Cord from the TI450. -
Page 23: Configurations For 24V
Positive (Red) from Set B. Set A Positive (Red) is connect to Positive(+) terminal. Set B Negative (Black) is connected to the Negative(-) terminal. • 24V 40 amps to battery SET A SET B 24V+ 24V- TI45014D Battery Charger/Conditioner... -
Page 24: Configurations For 12V
Set A and B to the Positive(+) terminal of the battery. Then connect both Negative(black) cords from Set A and B to the Negative(-) terminal of the battery. • 12V 80 amps to battery SET A SET B 12V+ 12V- TI45014D Battery Charger/Conditioner... -
Page 25: Section 6- Unit Care And Maintenance
Protect Cables from Damage Do not cut, crush, or drag the input or output power cables when handling the TI45014D Battery Charger/ Conditioner. Always inspect cables prior to use. If damage is evident (as shown in Figure 6.1.1), contact Tesla™... -
Page 26: Normal Function Test Procedures
6.2 – Normal Function Test Procedure This section deals with “normal function” test proce dures. It includes all steps necessary to ensure that the TI45014D Battery Charger/Con- ditioner is operating within spe cified para meters prior to use. A digital multimeter (an example is shown in Figure 6.2.1) capable of measuring... -
Page 27: Unit Servicing
Instead, wrap the unit tightly in foam or other dense material until it fits snugly in the box. Seal the box on all sides and return it to Tesla™. Please contact Tesla™ Customer Service at (302) 324-8910 with any questions or concerns. -
Page 28: Section 7 - Frequently Asked Questions
2. How much DC power will the TI45014D Battery Charger/Conditioner provide? The TI45014D Battery Charger/Conditioner will provide up to 80 conti nuous amps @ 14.25 Vdc or 40 continuous amps @ 28.5 Vdc depending on if they are set up in series or parallel. -
Page 29: Section 8 - Troubleshooting
Section 8 – Troubleshooting 1. When I connect the TI45014D Battery Charger/Conditioner to ac power my battery does not charge. While charging, the Charge Level Indicator should be illuminated. If this LED is not lit follow the procedure listed below. - Page 30 4. Can I make repairs to the unit? No. The TI45014D Battery Charger/Conditioner is a maintenance-free, sealed unit. No repairs outside of Tesla™ are authorized. Warranty will be voided if unit is tampered with in any way, including any damage to the WARRANTY VOID stickers located on the case.
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Page 31: Section 9- Performance Data
In some cases, data is presented conservatively. In all cases, performance data presented is within the applicable limits of the TI45014D Battery Charger/Conditioner. Any attempt to exceed maximum recommended limits will cause the unit to malfunction and may cause permanent dam- age. -
Page 32: Performance Graph
Performance Data 9.4 – Performance Graph Approximate charging time @ 25°C needed to fully recharge battery. 24V BATTERY - 40 AMP CHARGER 12V BATTERY - 80 AMP CHARGER TI45014D Battery Charger/Conditioner... -
Page 33: Temperature Conversion Chart
37.4 36.0 96.8 69.0 156.2 -29.0 -20.2 39.2 37.0 98.6 70.0 158.0 -28.0 -18.4 41.0 38.0 100.4 71.0 159.8 Figure 12.6.1 – Temperature conversion from Celsius to Fahrenheit. Figure 9.5.1 – Temperature conversion from Celsius to °Fahrenheit TI45014D Battery Charger/Conditioner... -
Page 34: Glossary
A one-piece battery that is hermetically sealed and designed for maintenance-free operation. NiCd Battery The NiCd, or nickel-cadmium battery, is a type of rechargeable battery that uses nickelic hydroxide and cadmium as electrodes (e.g. rechargeable power tools). TI45014D Battery Charger/Conditioner... -
Page 35: Section 10 - Optional Accessories
*4 AWG, 25’ Cable Assembly 10.2 – TI2007-071 Mini-DC to Compact NATO Cable Assembly The Tesla™ TI2007-071 Mini-DC to Compact NATO makes it possible to charge and condition 24 Volt vehicle batteries with the Tesla™ TI45014D Battery Charger/Condition. DC output result from TI45014D Battery Charger/Conditioner using TI2007-071 is 40 amps continuous @ 28.5 Vdc to charge and condition vehicle’s batteries. -
Page 36: Repair Request Form
Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ Industries, Inc. 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department TI45014D Battery Charger/Conditioner... - Page 37 Tesla™ Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com...