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Burner Controller ecoMAX850P2-C FOR BOILERS FUELLED WITH PELLETS Modul B Modul C *** room panel ecoSTER200/ecoSTER TOUCH - non standard option USER MANUAL FOR MAINTENANCE AND INSTALLATION EDITION:1.0 APPLIES FOR MODUL A PANEL HARDWARE: v02.XX.XX v.02.XX.XX 09-2015...
INDEX SAFETY ..BŁĄD! NIE ZDEFINIOWANO ZAKŁADKI. 12.11 MIXERS ROOM TEMPERATURE CONNECTION GENERAL INFORMATION ........5 ............... 31 DATA REFERRING TO DOCUMENTATION .... 5 12.12 BOILER ROOM THERMOSTAT CONNECTION .. 31 DOCUMENTATION STORAGE ......5 12.13 RESERVE BOILER CONNECTION ..... 31 SYMBOLS AND MARKINGS USED ......
dust or flammable gases can cause SAFETY fire or explosion. Safety requirements described The controller must be installed by the following sections of this user’s manual. boiler producer, in accordance with Apart from them please obey requirements valid norms and regulations. described below.
DOCUMENTATION STORAGE GENERAL INFORMATION The controller is a modern electronic device We advise you to keep carefully this user designed to handling the work of the pellet manual of installation and maintenance and boiler using help of optical flame brightness all other valid documentation, for immediate sensor.
Priority USER MENU No priority Main menu HUW cont. hysteresis HUW disinfection Information Boiler settings HUW settings * Sommer/Winter Mixer 1 settings 1-5* SUMMER mode Summer Night time decrease Winter Summer/Winter Auto General settings Activ. temperature SUMMER Manual control Deactv.temperature SUMMER Alarms...
,,C” Boiler preset temperature during Service loading the hot water boiler (HW); ,,M” Boiler preset temperature increase BUTTONS DESCRIPTION from mixer circulation; ,,P” weather control switch on for boiler circulation, „R” active return protection, „B” Preset temperature increase to load the buffer.
Attention: fuel level can be seen in room FIRING UP panel ecoSTER200. FIRING UP mode is for automatic firing up of WORK furnace in boiler. Total time of firing up proces is dependand on controller’s settings (feeder operation time, heater operation time, etc.) and on boiler’s condition before firing up.
There are three power levels: WORK MAX/MED/MIN power WORK Current power level is displayed on the screen as 3 segmented indicato rat the left side of boiler’s icon. OPERAT The fan operates constantly. Fuel feeder is engaged periodically. One period consists of feeder operating time and pause in feeding time: Each level can be allocated with seperate fuel...
Menu Service settings Boiler Fuzzy Logic mode controller → → settings → Supervision automatically regulates burner power allow boiler operation in such a way to maintain its temperature on preset level. The Parameters of SUPERVISION mode are to be controller uses power levels...
In PAUSE mode the boiler is being burnt off sensor is disconnected – the information and awaits the signal to start operation. The about it is displayed in the main window. By selecting: Menu → HUW settings → HUW following can be a signal to start operation: Pump mode the user is able to: ...
weather sensor. Use following parameters to thermostat should be set. (parameters mixer activate this function: room thermostat e.g. 5 degrees C. This value Menu → Summer/Winter → SUMMER should be chosen experimentally. A room Mode → Auto thermostat can be a traditional one or a If the automatic detection of summer mode room panel ecoSTER200.
controller will move heating curve by 2 of heating curve temperature of heating degrees C, for preset room temperature = 18 circuits is counted automatically depending degrees C the controller will move heating on value of external temperature. Thanks to curve by -2 degrees C.
If by frosty weather room temperature is if scope of hours is set in it too low and in warmer time too high – it is recommended to reduce parameter 8.19 CIRCULAR PUMP CONTROL heating curve parallel shift and choose higher heating curve.
Menu – Boiler settings – Fuel level – Fuel level calibration – Fuel level 100% In main window the indicator will be set on 100%. The calibration process is marked with a pulsating fuel level indicator. The indicator will pulsate until programming point referring to minimum fuel level.
8.23 MANUAL CONTROL In the controller it is possible to manualy activate devices like i.e. pumps, feeder engine, or blower engine. It enables to check if the device is operating correctly and if it is connected properly. Entering manual control is possible only in STAND-BY mode, when silo is switched off OFF –...
HYDRAULIC SCHEMES The following sample schemes do not replace the system design of CH, HUW. They are used for illustrative purposes only. Scheme with 4 way steering valve controlling central heating circuit , where: 1 – boiler, 2 – burner, 3 –...
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Scheme with heating buffer , where:1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature sensor, 5 – fumes temperature sensor, 6 – boiler pump, 7 – heating buffer, 8 – hot water pump, 9 – hot water silo, 10 –...
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Scheme with heating buffer and 5 mixing heating circuits , where: 1 – boiler, 2 – burner, 3 – controller, 4 – boiler temperature sensor CT4, 5 – fumes temperature sensor CT2S, 6 – boiler pump, 7 – heating buffer, 8 – hot water pump, 9 – hot water silo, 10 – circular pump, 11 – 3 way valve with servomotor, 12 –...
CONDITIONS TECHNICAL DATA Power 230V~; 50Hz; controller exposed Current consumed by controller I = 0,04 A immediate effects of atmospheric conditions i.e. rain or sunrays. Temperature of storage Maximum nominal current 6 (6) A and transport should be within scope -15…65 Controller’s level of protection IP20 degrees C.
12.3 INSTALLATION The controller is adapted to be installed on flat assembly surface. In order to screw it to assemble surface please undo the screws (3) and carefuly lift the cover (1), then undo the plug (4). Then remove the cover (1) in a safe place. Using screws (5) stuck through holes in the cover (2) screw the controller to assembly surface (6).
Connecting wires should not touch with surfaces with temperatures exceeding nominal temperaturę of their work. Claps on the right side of the device are marked as L, N, 1-19 are designed to connect devises powered with current 230V~. Claps 20-40, D+, D- and RJ are designed to cooperate with low voltage devices (below 12V).
12.6 ELECTRIC SCHEME Scheme of electrical connections of the controller, where: T1 – boiler temperature sensor CT4, T2 – hot water temperature sensor CT4, T3 – feeder temperature sensor, OS – flame optical sensor, AL/RB – currency exit to alarm signal or steering the auxiliary silo, RELAY – transmitter, T4 – boiler return temperature sensor CT4, T5 –...
connected terminals controller 12.7 TEMPERATURE SENSORS properly to used kind of controller. CONNECTION The sensor should be screw to the wall. Wires of the sensors can be extended by Acces to assembly holes is possible after wires with diameter smaller than unscrewing the cover of the sensor.
Menu Service settings Boiler 1572,0 1573,1 1574,2 → → settings → Thermostat selection. CT4-P (weather) For thermostat switch on the CH boiler pump Temp. Min. Nom. Max. (without switching off the boiler) set the °C Ω Ω Ω parameter Thermostat pump deactivating on Menu Service settings...
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Menu Service settings Boiler → → settings → Reserve boiler Deactivating control over additional boiler is done after setting zero value of switching off for this parameter. Controlling extension of the boiler is coshared with alarm extension. Deactivating additional boiler control will cause...
External alarm device connection, where: 1 – controller, external alarm device, transmitter. Electrical scheme of controlling the switching Then in order to operate correctly set proper valve of additional boiler, where: 1- controller, 2- code for active alarms signal in menu: additional boiler, 3- transmitter, 5- servomotor of switching valve (with end switchers), attention: Menu...
set in mixer service settings proper time of valve opening (time should be written on data plate of servomotor, i.e. 120s). Connect electrical power controller and activate it so the mixer pump is working, Choose direction which servomotor opens and closes. To do so, switch the button to manual AL 2 AL 3...
the electrical power of the controller, than in The maximum cable length from cover of the controller switch the button into the terminal regulator to the room manual control. Turn the cap of the valve panel should not exceed 30 m and into closed position, then again switch the the cross section of of veins should button in the cover into AUTO.
Min. airflow output SERVICE MENU Fuel shortage detection time Maximum feeder temperature Service settings Operation time of additional feeder Burner settings Boiler settings Boiler settings CH and HUW settings Thermostat select.: Buffer settings * Return protection * Mixer settings 1-5* Minimum boiler temperature Show advanced setup Maximum boiler temperature...
SERVICE SETTINGS 14.1 BURNER Burner settings Description Firing up Time for checking if furnace is hot. Only fan is operating. Ignition test time Fuel dose during firing up. Concerns first testing firing up. Next Fuel dose tests fuel dose is reduced(20% of basic dose) Threshold of flame detection in % of light, when the controller Flame detection deems the furnace as hot.
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Flame brightness with which airflow starts when burning off the Blowing stop fuel in burning off process Cleaning Fan operation time during cleaning the furnace while firing up. Cleaning time Firing-up Fan operation time during furnace burning off. Cleaning time burning off Fan power in % during furnace cleaning in burning off and Cleaning blowing firing up.
14.3 CH and HW CH and HUW settings Parameters determines the temperaturę at which CH boiler pump is activated. It protects the boiler against watering due to cooling off with cold water returning from installation. CH activation temperature Attention: Deactivating boiler pump only does not guarantee boiler protection against watering and consequently corrosion.
YES (boiler pump operates constantly in short circuit boiler – exchanger, it is not excluded i.e. from SUMMER function or HW priority) NO (pump operates normally) 14.4 BUFFER Buffer settings Parameter serves to activating buffer operating mode. Activate operation Available after connecting additional module B and buffer temperature sensors.
Using this parameter it is possible to restrict Chance of setting to low preset mixer circuit temperature. Automatic Min. mixer temperature control (i.e. periodical temperaturę reduction) also will not cause reduction in preset temperature below value set in this parameter. Parameter serves two functions: allows restricting...
ALARMS DESCRIPTIONS 16.1 BOILER MAX. TEMP. EXCEEDING Alarm is deleted automatically after feeder Protection against boiler overheating is done temperature decrease by 10C. in 2 steps. In the first step , after exceeding Function which protects against Boiler cooling off temperature, the controller back fire does not work when tries reduce...
Deleting is done by pressing TOUCH and the controller. The cause of these alarms can PLAY button or by deactivating and activating be broken igniter or lack of fuel in the silo. electrical power to the controller. It is necessary to check the sensor and 16.7 UNSUCCESSFULL ATTEMPT TO replace it if necessary.
electrical power. Porcelain fuses 5x20mm completely extinguished. To start up the and time-lag fuses with nominal current 6,3A calibration use the parameter: should be used. In order to take out the fuse unscrew the fuse cover and remove the fuse. Menu –...
19 POSSIBLE FAULTS DESCRIPTION Symptoms Tips 1. There are no signs of Check: operation device If line fuses are not blown, replace if necessary despite connection If the wire connecting panel with the executive module is plugged the network. correctly and if module is not damaged.
Default settings for given boilers / burners should be consultet with Company Plum Sp. z o.o.. In order to load new parameters go to Menu – service settings – special password and choose proper boiler/burner. Default settings can also be loaded by special software provided by Company Plum Sp.