Plum ecoMAX810P3-L TOUCH Service And Assembly Manual

Plum ecoMAX810P3-L TOUCH Service And Assembly Manual

Boiler regulator for pellet boilers
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Boiler regulator
ecoMAX810P3-L TOUCH
FOR PELLET BOILERS
A, B, C - functions which are available in modules, respectively: A, B, C
SERVICE AND ASSEMBLY MANUAL
ISSUE: v1.1
APPLICABLE TO
SOFTWARE:
MODULE A
MODULE B
v04.30.**
v04.30.**
09-06-2014
PANEL
v04.**.**

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Summary of Contents for Plum ecoMAX810P3-L TOUCH

  • Page 1 Boiler regulator ecoMAX810P3-L TOUCH FOR PELLET BOILERS A, B, C - functions which are available in modules, respectively: A, B, C SERVICE AND ASSEMBLY MANUAL ISSUE: v1.1 MODULE A MODULE B PANEL APPLICABLE TO SOFTWARE: v04.30.** v04.30.** v04.**.** 09-06-2014...
  • Page 3 PRINCIPLES USAGE INDIVIDUAL FUZZY LOGIC CONTROLLED BOILER: The regulator must be programmed individually for the given type of boiler and fuel, p.26.1! It is inadmissible to change the type of gear-motor, fan, and to make other changes in the boiler fittings which can influence the burning process.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS RECOMMENDATIONS REGARDING 13.9 ....30 ONNECTION OF TEMPERATURE SENSORS SAFETY ..........6 13.10 ....30 ONNECTION OF WEATHER SENSOR GENERAL INFORMATION ....7 13.11 ....30 ESTING OF TEMPERATURE SENSORS INFORMATION ABOUT 13.12 ..31 ONNECTION OF MIXERS ROOM THERMOSTAT DOCUMENTATION ........
  • Page 5 22.2 ....41 XCESS OF MAX BOILER TEMPERATURE 22.3 ....41 XCESS OF MAX FEEDER TEMPERATURE 22.4 ....41 OILER TEMPERATURE SENSOR DAMAGE 22.5 ....41 EEDER TEMPERATURE SENSOR DAMAGE 22.6 ......... 42 O COMMUNICATION 22.7 .... 42 NSUCCESSFUL BOILER FIRING UP ATTEMPT 22.8 ...
  • Page 6: Safety

    regulator RECOMMENDATIONS REGARDING intrinsically safe device, which SAFETY means that in the case of Requirements concerning safety are malfunction it can be the source described detail individual of a spark or high temperature, which presence chapters of this manual. Apart from flammable dusts or liquids can them, following...
  • Page 7: General Information

    General information Information about documentation Boiler regulator ecoMAX model The regulator manual is a supplement for the version L, is a modern electronic device boiler manual. In particular, except for this intended to control pellet boiler operation. manual, the boiler manual should also be The regulator is a multipurpose device: observed.
  • Page 8 REGULATOR INSTRUCTION MANUAL ecoMAX810P3-L TOUCH...
  • Page 9: Structure - Main Menu

    Structure – Main menu HUW settings Main menu HUW preset temperature HUW pump mode Information HUW cont. hysteresis Boiler settings HUW disinfection HUW settings Automatic detection SUMMER mode Mixer 1-4 settings* SUMMER mode act. temperature Work as scheduled** SUMMER mode deact. temperature General settings: ...
  • Page 10: Operating The Regulator

    Operating the regulator - increase of preset boiler temperature This section briefly describes for the time of HUW container filling; regulator should be operated. Description of display main - increase of preset boiler temperature window by mixer circuit; - increase of preset temperature for buffer loading.
  • Page 11: Setting Preset Boiler Temperature

    Setting preset boiler temperature lighter switches on for Firing-up time. regulator checks within this time whether Preset boiler temperature, just like the fuel in the burner has been kindled. Fuel is preset mixer circuit temperature, can be set deemed kindled once temperature in the menu (possible settings of these...
  • Page 12: Operation In I.fuzzyl

    If a HUW container needs to be filled in The user may change the settings as follows: OPERATION mode pre-set boiler BOILER SETTINGS > Output Modulation temperature, which is lower than the value > FL airfl. correction required to its filling, the regulator will BOILER SETTINGS >...
  • Page 13: Operation In The Standard Mode

    Operation in the standard mode SUPERVISION mode The SUPERVISION mode occurs both during ecoMAX810 TOUCH P-L boiler regulator is operation with STANDARD, as well as with equipped with boiler output modulation Individual Fuzzy Logic control algorithm. function enabling gradual reduction of boiler regulator switches into...
  • Page 14: Burning Off

    if the boiler is set to work with a buffer - decrease upper buffer temperature Parameters should be selected in below the preset value (Loading start such way, that boiler temperature). temperature would gradually decrease when this mode is active. Improper settings can cause the 8.11 Domestic how water settings...
  • Page 15: Dhw Tank Disinfection

    After connecting room thermostat, it is The SUMMER function cannot be necessary to set a value of decrease in enabled if the DHW sensor is preset mixer temperature by thermostat disconnected. (parameters Mixer room therm.) e.g. at 5°C. This value should be selected by trial and enable summer error.
  • Page 16: Weather Controlled Operation

    The regulator relates the setting to 20 °C, temperature of the circuits is calculated e.g. for preset room temperature = 22 °C, automatically, depending on the outdoor the regulator will translate the heating curve temperature. Thus, if the selected heating by 2°C, for preset room temperature = curve is appropriate for the given building, 18 °C, the regulator will translate the heating...
  • Page 17: Description Of Settings For Night

    during frosty weather room Select decrement of the set temperature and temperature is too low, and when it gets beginning respective time warmer - it is too high, it is recommended to interval. Three intervals within 24 hours are decrease the Curve translation and to select available.
  • Page 18: Circulating Pump Control

    Note: Fuel may be replenished at any time 8.19 Circulating pump control without a need to wait for complete empty fuel tank. Replenish fuel always to the level Note: the circulating pump functionality is corresponding to 100% level of the fuel tank available only if an additional extension and set 100% level as described above.
  • Page 19: Information

    8.22 Information of hazardous conditions. "Information" menu allows preview temperatures being measured 8.24 Operation in accordance with the recognize which equipment is currently ON. schedule Upon connection mixers' The boiler may be set to start in selected extension module, information time intervals.
  • Page 20 REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX810P3-L TOUCH...
  • Page 21: Service - Menu Structure

    Service - Menu structure 30% Feeder operation Service settings. 30% Feeder interval Boiler settings Burning off CH and HUW settings Buring off time Mixer 1-4 settings* Air flush intensity Show advenced setup NO / YES Restore defaults settings Supervision Touch screen calibration Supervision time Feed time Boiler settings...
  • Page 22: Hydraulic Diagrams

    Hydraulic diagrams 10.1 Schema 1 Diagram with thermostatic three-way valve which protects the temperature of return Fig. 10 water , where:1 – boiler with feeder, 2 – ecoMAX810P3-L regulator, 3 – regulator control panel, 4 –boiler temperature sensor, 6 – central heating cycle pump, 7 – thermostatic three-way valve, 8 –throttle (poppet) valve, 9 –...
  • Page 23: Schema 2

    , where:1 – boiler, 2 – ecoMAX810P3-L TOUCH regulator, 3 – control panel, 4 – boiler temperature sensor, 6- central heating cycle pump, 7 – thermostatic three-way valve (protecting boiler return), 8 –...
  • Page 24: Technical Data

    Conditions of storage and Technical data transport Voltage 230V~; 50Hz; The regulator cannot be exposed to direct Current consumed by regulator effects of weather, i.e. rain and sunlight. I = 0,04 A Storage and transport temperature cannot exceed the range of -15…65 °C. Maximum rated current 6 (6) A During transport,...
  • Page 25: Mounting Of Working Module

    13.4 Disassembly of control panel Drill a hole in the mounting plate acc. the below drawing. To remove the control panel (1) from the housing - insert flat elements (2) into indicated slots to release housing catches and remove the panel (1). 13.5 Mounting of working module Fig.
  • Page 26: Disassembly Of Control Panel

    13.6 IP rating The housing of working module of the regulator provides various IP ratings, subject to the manner of assembly. Explanations - To control see Fig. 16a. Upon assembly carried out in panel accordance with this drawing, IP20 rating is provided at the front side of working module housing (this rating is specified on the rating plate).
  • Page 27: Protective Connection

    Endings of connecting wires (particularly power supply ones) have to be protected from lamination using insulated clamping sleeves shown on the drawing below: Fig. 17 Wire ending protection: a) correct, b) incorrect Connect power supply wires to terminals indicated with an arrow. 13.8 Protective connection Connect protective wire of power supply...
  • Page 28 Fig. 18 Wiring diagram of sensors for A and B module. For safety reasons, the regulator shall be equipped with the set of pins inserted to 230 VAC power supply connectors, even in case no load is connected to the given strip.
  • Page 29 (type: CT4), T – room thermostat, ! – use only two wires for connection (do not make connection using four wires - risk of regulator damage), A – ecoMAX810P3-L TOUCH main regulator, P3; power supply cable 230VAC, Z – jumper (insulated electric connection), SM – mixer servo, PM – mixer pump, PC – HUW circulating pump, GR –...
  • Page 30: Connection Of Temperature Sensors

    13.9 Connection of temperature 13.10 Connection of weather sensor sensors Regulator works with weather sensors -type: CT4-P only. Fasten the weather sensor on Regulator works with sensors -type: CT4 and the coldest wall of the building - usually it is CT2S only.
  • Page 31: Connection Of Mixers Room Thermostat

    1000,3 1096,9 1097,3 1097,7 Fig. 21 Example: connection of reserve boiler to 1193,4 1194,0 1194,6 ecoMAX810P3-L TOUCH regulator 1- ecoMAX810P3-L 1384,2 1385,0 1385,8 TOUCH regulator - module B, 2 – reserve (gas- or oil- 1478,5 1479,4 1480,3 fired) boiler, 3 – U3 module composed of RM 84-2012-...
  • Page 32: Connection Of Alarm Announcing

    Once the pellet-fired boiler has been fired-up and its temperature has exceeded preset value e.g. by 25 C, ecoMAX810P3-L TOUCH regulator stops reserve boiler (supplies 6VDC voltage to terminals 30-31 of module B). Coil of U3 module relay energizes and relay contacts open.
  • Page 33: Connection Of Mixer

    30 to 255 s may be used. Description of mixer connection: Fig. 25 Connection of external alarm annunciator. 1- - disconnect power supply to the regulator, ecoMAX810P3-L TOUCH regulator - module A, 2 – determine direction servo closing/ external alarm annunciator, 3 –...
  • Page 34: Connection Of Stb

    13.17 Connection of STB temperature 4-wire connection: limiter To avoid boiler overheating in case of regulator failure, other safety temperature limiter proper for the given boiler has to be provided. Connect STB limiter to terminals 1-2 of working module shown in Fig. 18. Once the limiter has tripped, fan and fuel feeder motor are OFF.
  • Page 35: Boiler Service Settings

    Setting this parameter „0” disables SUPERVISION mode, and regulator proceeds directly from OPERATION to BURNING OFF mode. 14.4 Feed. time SUPERV. It is the time of fuel feeding and fan operation in SUPERVISION mode - see sec. 8.8. Setting this parameter „0”...
  • Page 36: Thermostat Selection

    14.7 Thermostat selection 14.10 Min. blow-in output SERVICE SETTINGS > BOILER SETTINGS During first start-up of the boiler, set the > Thermostat selection minimum blowing power, which may be This option enables selection room selected by the user. thermostat for boiler circuit in case ecoSTER SERVICE SETTINGS >...
  • Page 37: Reserve Boiler

    This parameter determines the time required value cause instability keeping preset boiler to move away the poker only. Full poker temperature. Available setting cycle time is twice so long, because the range: 20…30, recommended set poker has to return to its home position upon value: 30.
  • Page 38: Increase Of Boiler Temperature By

    parameter is very important, because setting 15.7 Heat exchanger of too high value may cause the risk of When the parameter Heat exchanger is set burning the users with hot utility water. On at ,YES”, CH pump does not stop, when HUW the other hand, too low value of this priority is set nor in HUW SUMMER mode.
  • Page 39: Thermostat Selection

    mixer pump protect boiler return this parameter may cause over-regulation temperature by means of a pump combining and unnecessary servo movements, which boiler supply and return. In such case, the reduce its lifetime. use of mixer support is prevented. Recommended settings of this parameter should be within the range of 2 –...
  • Page 40: Restore Factory Settings

    number ignitions, fuel feeder's Airflow correction range - determines operation time. permitted range of blowing power variation for operation with lambda sensor. Note: do RESTORE FACTORY SETTINGS not set too high values because it may To restore factory settings - select adversely affect regulation process.
  • Page 41: Xcess Of Max Boiler Temperature

    HUW container and by opening the mixer servos (only in case the ecoMAX810P3-L TOUCH regulator mixer circuit = CH ON). may not be used as the only Once the temperature measured by HUW flashback protection of the boiler.
  • Page 42: No Communication

    22.6 No communication In case of power failure, the regulator returns to the operation mode in which it was Control panel is connected with working before the failure. module by means of digital interface RS485. In case connecting cable to this interface is 23.2 Anti-freezing protection damaged,...
  • Page 43: Replacement Of Control Panel

    24.4 Software up-grade To up-grade the software - use micro SD memory card or special interface ecoLINK II. In this section, software up-grade using memory card is described. To up-grade the software - disconnect power supply to the regulator and remove ecoTOUCH control panel from the regulator housing acc.
  • Page 44: Troubleshooting

    Troubleshooting Faults Hints Check: The display is blank despite  if the main fuse is burnt-out, replace if so, connection to power supply.  if the lead connecting the panel with the module is properly plugged in, and if it’s not damaged. Check: ...
  • Page 45: Regulator Setup By Boiler Manufacturer

    CAUTION: THE INDIVIDUAL FUZZY LOGIC PROGRAM IS SELECTED INDIVIDUALLY TO THE GIVEN BOILER TYPE. MAKE SURE THAT THE FITTINGS FOR BOILERS TESTED IN THE PLUM LABORATORIES ARE COMPATIBLE WITH FITTINGS FOR SOLD BOILERS. IT IS INADMISSIBLE TO REPLACE THE FEEDER AND FAN TO OTHER TYPES AS WELL AS MAKING OTHER CONSTRUCTIONAL MODIFICATIONS WHICH CAN HAVE IMPACT ON COMBUSTION PROCESS.
  • Page 48 Ignatki 27a, 16-001 Kleosin Poland tel. +48 85 749-70-00 fax +48 85 749-70-14 plum@plum.pl www.plum.pl www.plumelectronics.eu...

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