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CONTROLLER
ecoMAX860P4-KT
FOR AUTOMATIC SOLID FUEL FIRED BOILERS
eSTER_x80*
ecoSTER TOUCH*
eSTER_x40*
ecoNET.apk
ecoNET.app
www.econet24.com
INSTALLATION AND OPERATING MANUAL
ISSUE: 1.2_EN
* device isn't the standard equipment of the controller.
Functions
available
additional module B
01-2025
in
the
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Summary of Contents for Plum ecoMAX860P4-KT
- Page 1 CONTROLLER ecoMAX860P4-KT FOR AUTOMATIC SOLID FUEL FIRED BOILERS eSTER_x80* ecoSTER TOUCH* eSTER_x40* ecoNET.apk ecoNET.app www.econet24.com Functions available additional module B * device isn’t the standard equipment of the controller. INSTALLATION AND OPERATING MANUAL ISSUE: 1.2_EN 01-2025...
- Page 2 ELECTRIC DEVICE UNDER VOLTAGE! Before any action related to the power supply (cables connection, device installation etc.) check if the controller is not connected to the mains! Installation should be done by a person with appropriate electrical qualifications. Improper cables connection could result in the Controller damage.
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Page 3: Table Of Contents
TABLE OF CONTENTS 12.6 ......26 ONNECTING ELECTRICAL SYSTEM 12.7 ..........27 LECTRIC SCHEME RECOMMENDATIONS REGARDING SAFETY ..4 12.8 ....29 ONNECTION OF TEMPERATURE SENSORS 12.9 ......29 ONNECTING WEATHER SENSOR GENERAL INFORMATION ........5 12.10 C ......29 ONNECTING EXHAUST SENSOR INFORMATION ABOUT DOCUMENTATION .. -
Page 4: Recommendations Regarding Safety
dusts or liquids can cause fire or Recommendations regarding safety explosion. Thus, the Controller should be separated from flammable dusts Requirements concerning safety and gases, e.g. by means of an described in detail in individual chapters of appropriate body. this manual. Apart from them, the following requirements should particular... -
Page 5: General Information
Applied symbols General information In this manual the following graphic symbols The controller ecoMAX860P4, version: KT is a are used: device designed to control the operation of a - useful information and tips, boiler with automatic feeding of solid fuel with a igniter. -
Page 7: User Settings
USER SETTINGS ecoMAX860P4-KT... -
Page 8: User Menu
HUW preset temperature User menu HUW pump mode Off, Priority, No priority Main menu HUW cont. hysteresis Information HUW disinfection Boiler settings HUW settings* Sommer/Winter Summer/Winter SUMMER mode Mixer 1-5 settings* Summer, Winter, Auto* Night time decrease SUMMER mode act. temperature ... -
Page 9: The Controller Support
The controller support Operating the ecoTOUCH panel – option The controller is operated via a touch screen, which allows to select items from the menu and edit parameters. Description of the main window - ecoTOUCH panel OPERATION Mon. Boiler temperature HUW temperature Description: 1. -
Page 10: Operating The St4 Panel
info or HUW. Right window on the main preset boiler temperature screen may also display the fuel level view, decrease activated time providing that this parameter is set correctly. spans, Tip: fuel level may be displayed on ecoSTER TOUCH, eSTER_x80 room panel - boiler preset temperature during... -
Page 11: Switching On And Off The Boiler
Tip: fuel level may be displayed on ecoSTER sure that fuel is in the fuel silo, and the TOUCH, eSTER_x80 room panel hatch is closed the boiler can be switched on. eSTERx40 room thermostat. Preset temperature setting Switching On and Off the boiler The preset boiler temperature and preset circuits temperature can be set in the menu: Make sure fuel is present in the fuel tank and... -
Page 12: Supervision
Feed time Feed interval Feed time Feed interval operat operat operat operat The Feeding cycle time parameter is located in the menu: Service settings → Burner settings → Operation Feeder operation time calculated If the boiler temperature reaches the preset, automatically depending on the required the controller will switch to SUPERVISION current power of the burner, Feed efficiency... -
Page 13: Burning Off
parameter Supervision time. If after this time Service settings → Burner settings → (in Supervision mode) there is no need to Fuel detection time restart the boiler then the controller starts are individually adjusted for the "grate". This the process of boiler’s burning off. allows you to define different properties of For setting Supervision time = 0 the boiler operation for operation modes "Grate"... -
Page 14: Huw Preset Temperature Settings
The controller regulates temperature of the Summer/Winter → SUMMER Mode → silo of Hot Water HUW, providing that the Auto temperature sensor is connected. When the If the automatic detection of summer mode sensor is disconnected – the information is switched on, you can set the parameters: about it is displayed in the main window. -
Page 15: Weather Controlled Operation
decreased, which, if proper decrease value is Automatic correction of room temperature is carried out in accordance with the following selected, will stop growth of temperature in formula: the heated room. Correction = (Preset room temperature - measured room temperature) room Settings for mixer with weather sensor temperature coefficient /10... -
Page 16: Night Decrease Settings Description
If a room panel is connected, it is also heating cycles, hot water tank, circular necessary to set the parameter Room temp. pump. Time periods allow setting factor to “0”. temperature reduction in given time period – Guidelines for proper setting of the heating i.e. -
Page 17: Feeder Test
Operation of fuel level indicator The indicator in the main window will be set To activate displaying fuel level following to 100%. On-going calibration process is parameters are to be set: signaled by flashing fuel level gauge. The Boiler setting → Fuel level → Alarm level gauge will flash until the time of marking the on value bigger than “0”, i.e. -
Page 18: Menu Favorites
is switched off. signals alarms, allows to set the controller parameters, its modes of operation, also Manual control serves as an additional boiler control panel. 8.29 Cooperation with the Internet Feeder module Boiler pump controller work together with CHW pump ecoNET300 internet module. -
Page 19: Installation And Service Settings
INSTALLATION AND SERVICE SETTINGS ecoMAX860P4-KT... -
Page 20: Hydraulic Schemes
Hydraulic schemes Scheme with 4 way steering valve controlling central heating circuit : 1 – boiler with control panel, 2 – Controller, 3 – return temperature sensor, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – servomotor of 4-way valve, 7 – mixer cycle pump, 8 – mixer cycle temperature sensor, 9 – HUW container, 10 –... - Page 21 Scheme with two adjustable heating circuits and the HUW container : 1 – boiler, 2 – heat exchanger, 3 – Controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – boiler pump, 8 – HUW pump, 9 - mixer valve actuator, 10 – mixer temperature sensor, 11 – mixer pump, 12 – standard room thermostat or ecoSTER TOUCH room panel, eSTER_x40 room thermostat, 13 –...
- Page 22 Scheme with heat buffer : 1 – boiler, 2 – burner, 3 –Controller, 4 – boiler temperature sensor, 5 – exhaust temperature sensor, 6 – boiler pump, 7 – heating buffer, 8 – HUW pump, 9 - mixer valve actuator, 10 –...
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Page 23: Technical Data
Storage and transport temperature cannot Technical data exceed the range of -15…+65°C. During transport, device cannot Power supply 230 VAC, 50 Hz Current consumed 0.04 exposed to vibrations greater than those Maximum rated current 6 (6) A typical of normal road transport. Protection rating IP 20 Ambient temperature... - Page 24 Control panel mounting requirements. 1 – control panel, 2 – vent holes to provide air circulation (Note: the holes may not cause downgrading of required IP rating. They are not required if permitted ambient temperature around the control panel is not exceeded). Disassembly of control panel:...
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Page 25: Mounting Of Module
protection, appropriate module cover should be provided. The working module is designed to be mounted on a standard DIN TS35 rail. Fasten the rail firmly to a rigid surface. Prior to placing the module on the rail, lift up the catch. -
Page 26: Connecting Electrical System
Enclosure Controller’s executive Connect power supply wires to terminals module provides various IP protection rates, indicated with an arrow depending on the method of installation. For safety reasons, the controller After enclosing accordance with this must be absolutely connected to drawing, the device has protection rate IP20 the 230 VAC power grid, with the from the front side of the executive module... -
Page 27: Electric Scheme
12.7 Electric scheme L N PE - 230 VAC, 50 Hz mains power BL - lower buffer temperature sensor type supply, CT10, UZ - grounding, PLS - fan speed sensor, GR - neutral strip, T - standard (NO-NC) boiler thermostat, FU - main mains fuse, item 17.1 H - voltage output 12 VDC (max. - Page 28 Electric scheme for additional B/C module. L N PE - mains power supply 230 V~, 50 Hz, M2, M3, M4, M5 - temperature sensor of the regulated mixer circuit 2, 3, 4, 5 type CT4, FS - fuel level sensor, RM2, RM3, RM4.
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Page 29: Connection Of Temperature Sensors
Controller cooperates only with 12.8 Connection of temperature sensors weather sensor of the CT6-P type. The The controller only works with CT4, CT10 sensor should be installed on the coolest wall type sensors. The use of other types of of the building. Usually it is the northern sensors is prohibited. -
Page 30: Weather Sensors Checking
CT6-P (weather) Temp. Min. Nom. Max. °C Ω Ω Ω 901,6 901,9 902,2 921,3 921,6 921,9 960,6 960,9 961,2 999,7 1000,0 1000,3 1096,9 1097,3 1097,7 1193,4 1194,0 1194,6 1384,2 1385,0 1385,8 1478,5 1479,4 1480,3 1572,0 1573,1 1574,2 CT2S-2 (exhaust) Temp. Min. -
Page 31: Mixers Room Temperature Connection
12.13 Mixers room temperature To enable the control of reserve boiler, set connection the H output to operate the reserve boiler in Room thermostat after disconnecting wires the menu: reduces preset temperature of the value of Service settings → Output H (mod) reduction the preset temperature of the and then set the parameter Reserve boiler mixer from the thermostat. -
Page 32: Connecting Temperature Limiter
Manual control and open mixer by During assembly works for mixer selecting Mixer 1 Opening = ON. By servomotor pay attention not to opening servomotor temperature on the overheat the boiler. This may mixer sensor should increase. If not, happen when there is a limited disconnect the power and swap wires. -
Page 33: Connecting Of Room Panel
contact of the DZT-1 sensor, and secure it against coming loose from the measured surface. If the boiler temperature exceeds the DZT-1 sensor activation temperature (85°C or 90°C±5 depending on the DZT-10 type), the fan and feeder power supply is cut off. -
Page 34: Service Menu
Burner cleaning 13 Service menu Supervision Supervision time Entering the menu requires entering Boiler output in Supervision mode the service password Blow-in output Service settings Exhaust fan output Burner settings Cycle time Boiler settings Grate* CH and HUW settings ... - Page 35 Shunt pump Buffer settings* Activate operation Buffor loading start temperature Buffor loading end temperature Mixer settings 1-5* Mixer support CH on Floor on Pump only Thermostat selection* Universal ecoSTER T1..T3, eSTER T1…T3 Minimum mixer temperature Maximum mixer temperature Proportional range Integration time constant...
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Page 36: Description Of Service Settings
14 Description of service settings 14.1 Burner Parameter Description Firing-up Time to check whether the burner is already firing up. Only fan is operating. If the flame has sufficient brightness, it switches to the OERATION mode without the Ignition test time BURNING OFF mode. -
Page 37: Boiler
Flame brightness with which airflow starts when burning off the fuel in burning off Air flush stop process Cleaning Cleaning before inflame Fan operation time during cleaning the furnace while firing up. Cleaning air flow Blowing fan power during furnace cleaning in firing up and after burning off. ... -
Page 38: And Huw
If the parameter is enabled and all heat receivers in the hydraulic system report no heat demand, the boiler will be turned off even if the preset temperature has not Stop from hydraulic been reached. The parameter for mixer circuits is used if these circuits are controlled by thermostats. -
Page 39: Buffer
issue is exceptionally important in HUW pump operation in SUMMER mode, when pump is deactivated. To cool off the boiler HUW pump operation can be prolonged by Extending HUW pump operation time. HUW heat source Specifies the source of energy for HUW container: Boiler or Buffer. Circulating pump standstill time Parameters available after connecting additional module C. -
Page 40: Other Parameters
results in the mixer reaching the set temperature faster. Setting this parameter to excessive values causes deregulation of the temperature and unnecessary actuator movement. The proper values is set experimentally. It is recommended to set this parameter in the range of 2..6. The greater the value of this parameter, the slower is the actuator reaction for temperature deviation. -
Page 41: Alarms Descriptions
The sensor is to be checked and replaced if 15 Alarms descriptions necessary. The alarm can be deleted by activating and deactivating power to the Alarm numbers displayed on the eSTER_x40 controller. wireless room thermostat. Checking the temperature sensor is Boiler max. -
Page 42: No Communication
Alarm will appear after third failed attempt of delay the process of freezing water, however automatic furnace firing up. In case of alarm in case of very low temperatures or by lack all pumps are deactivated in order to not of electrical power it may not protect the cause excessive... -
Page 43: Software Update
Default settings for given boilers / software. burners should be consulted with Company Plum Sp. z o. o. In order to load new parameters go to: Service settings → [special password] and choose proper boiler/burner. Default settings can also be loaded by special software provided by Plum company. -
Page 44: Possible Faults Description
19 Possible faults description Symptoms Tips Check: There are no signs of operation of If line fuses are not blown, replace if necessary device despite connection to the If the wire connecting panel with the executive module is plugged correctly and if module network. - Page 48 KOTŁOSPAW Sp. z o.o. Manufacturer: PLUM Sp. z o.o. ul. Szenica 38 63-300 Pleszew, Poland ul. Wspólna 19, Ignatki , 16-001 Kleosin Poland kotlospaw@kotlospaw.pl plum@plum.pl, www.pum.pl https://kotlospaw.pl National Waste Database No. 000009381...
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