Plum ecoMAX860P1-K STANDARD Installation And Operating Manual

Plum ecoMAX860P1-K STANDARD Installation And Operating Manual

Boiler regulator for automatic solid fuel fired boilers
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Boiler Regulator
ecoMAX860P1-K
ecoMAX860P1-K
FOR AUTOMATIC SOLID FUEL FIRED BOILERS
* functions available in the additional module B
INSTALLATION AND OPERATING MANUAL
ISSUE: 1.1
APPLIES TO SOFTWARE:
STANDARD
MODULE A
PANEL
v02.XX.XX
v.02.XX.XX
2014-05-08
STANDARD
TOUCH
TOUCH

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Summary of Contents for Plum ecoMAX860P1-K STANDARD

  • Page 1 Boiler Regulator ecoMAX860P1-K STANDARD ecoMAX860P1-K TOUCH FOR AUTOMATIC SOLID FUEL FIRED BOILERS STANDARD TOUCH * functions available in the additional module B INSTALLATION AND OPERATING MANUAL ISSUE: 1.1 APPLIES TO SOFTWARE: MODULE A PANEL v02.XX.XX v.02.XX.XX 2014-05-08...
  • Page 3: Table Of Contents

    CONTENTS REGULATOR INSTALLATION ....... 23 RECOMMENDATIONS REGARDING SAFETY ..4 12.1 ......23 NVIRONMENTAL CONDITIONS GENERAL ............. 5 12.2 ......23 NSTALLATION REQUIREMENTS INFORMATION ABOUT DOCUMENTATION ..5 12.3 ......23 SSEMBLY OF CONTROL PANEL STORAGE OF DOCUMENTATION ......5 12.4 TOUCH ....
  • Page 4: Recommendations Regarding Safety

    means that in the case of RECOMMENDATIONS REGARDING malfunction it can be the source of a spark or high temperature, SAFETY which presence flammable dusts or liquids can Requirements concerning safety are cause fire or explosion. Thus, described detail individual regulator should chapters of this manual.
  • Page 5: General

    Storage of documentation General This assembly and operation manual, as well other applicable documentation, The regulator is a modern electronic device should be stored diligently, so that it was designed control pellet-fired boiler available at any time. In the case of removal operation with optical...
  • Page 7: Regulator Instruction Manual

    REGULATOR INSTRUCTION MANUAL ecoMAX860P1-K...
  • Page 8: Structure - Main Menu

    STRUCTURE – MAIN MENU Mixer 1,2,3,4,5 settings Preset mixer temperature Mixer room thermostat Main menu Weather contr.mixer Information Mixer heating curve* Boiler settings Curve translation* HUW settings Room temperature coefficient* SUMMER Mode Mixer night time decrease Mixer 1 settings* Mixer 2 settings* General settings Mixer 3 settings* Clock...
  • Page 9: Operating The Regulator

    Operating the regulator This section briefly describes how the regulator should be operated. Description of display main window – touch version OPERATION Boiler temperature HUW temperature Fig. 1 Display main window. Legend: - opening of room thermostat contacts 1. Mode of regulator operation: FIRING-UP, –...
  • Page 10: Switching On And Off The Boiler

    Switching to a reserve boiler – TOUCH Fig. 2 Switching to the reserve boiler mode – model TOUCH ecoMAX regulator can automatically switch between the pellet boiler and reserve boiler (gas- or oil-fired). It is, however, possible to override the regulator and switch to the reserve boiler manually.
  • Page 11: Main Window In The Standard Version

    Main window in the standard version Fig. 4 Main display window – symbol of a reduction of preset Legend temperature for active time intervals; 1. Mode of regulator operation: STOP, FIRING-UP, OPERATION, SUPERVISION – symbol of an increase of preset 2.
  • Page 12: Setting Preset Boiler Temperature

    Setting preset boiler OPERATION temperature The fan operates continuously. Fuel feeder is Preset boiler temperature, just like the activated cyclically. A cycle consists of feeder preset mixer circuit temperature, can be set operation time duration feeding in the menu (possible settings of these interval temperatures are limited by the scope of Parameters related with the Operation mode...
  • Page 13: Burning Off

    boiler does not have to operate again after it is deactivated to speed up filling of the DHW tank. entered SUPERVISION mode,  set simultaneous operation of the CH regulator initiates boiler burn-off. and DHW pump, using parameter no For the setting Supervision time = 0, priority,...
  • Page 14: Mixer Circuits Settings

    SUMMER function enabled Example. automatically, on the basis of readouts from In this setup, it is possible to connect a room the weather sensor. This functionality is thermostat which will equalize the inaccuracy enabled with the following parameters: of selecting heating curve, if the selected DHW settings >...
  • Page 15: Weather Controlled Operation

    Example. Preset temperature in the heated room (set ecoSTER200) 22 °C. Temperature measured in the room (by ecoSTER200) = 20 °C. Room temp. coeff. = 15. Preset mixer temperature will be increased by (22 °C - 20 °C) x 15/10 = 3 °C. It is necessary to find appropriate value of the Room temp.
  • Page 16: Description Of Night Time Decrease Settings

    8.16 Description of night time decrease settings Boiler night time decreases boiler operates selected time intervals. Outside of the selected intervals, the boiler is burned off. Fig. 6 Night time decreases for heating circuits In the given example, the regulator will set the decrease of preset temperature by 3 °C from 00:00 to 06:00, and will keep the preset value (without the decrease) from...
  • Page 17: Fuel Level Setup

    period of time set in Circulating pump Note: Fuel may be replenished at any time standstill time. without a need to wait for complete empty fuel tank. Replenish fuel always to the level 8.18 Fuel level setup corresponding to 100% level of the fuel tank Activating the fuel level gauge and set 100% level as described above.
  • Page 18: Information

    Additional feeder operation 8.23 Room control panel parameter is set to 0, the additional tank is ecoMAX860P1-K is compatible with room switched off. control panels with room thermostat feature. 8.20 Information The STANDARD version is compatible with Information" menu allows preview ecoSTER200 or ecoSTER-TOUCH panel.
  • Page 19: Settings Manual

    REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX860P1-K...
  • Page 20: Hydraulic Diagrams

    Hydraulic diagrams Diagram 1 boiler Diagram with 4-way control valve for central heating circuit , where: 1 – , 2 – burner, 3 – Fig. 9 regulator, 4 – boiler temperature sensor CT4, 5 – exhaust temperature sensor CT2S (temperature monitoring only), 6 –...
  • Page 21: Diagram 2

    Diagram 2 Diagram with heat buffer , where:1 – boiler, 2 – burner, 3 – regulator, 4 – boiler temperature Fig. 10 sensor, 5 – exhaust temperature sensor (temperature monitoring only), 6 – boiler pump, 7 – heat buffer, 8 –...
  • Page 22: Diagram 3

    Diagram 3 Diagram with heat buffer and 3 regulated heating circuits , where:1 – boiler, 2 – burner, 3 – Fig. 11 regulator, 4 – boiler temperature sensor CT4, 5 – exhaust temperature sensor CT2S, 6 – boiler pump, 7 – heat buffer, 8 –...
  • Page 23: Technical Data

    2nd pollution degree Technical data Pollution degree acc. to PN-EN 60730- Voltage 230V~; 50Hz; Conditions of storage and Current consumed by regulator I = 0,04 A transport Maximum rated current 6 (6) A The regulator cannot be exposed to direct effects of weather, i.e.
  • Page 24: Assembly Of Touch Control Panel

    STEP 1 STEP 3 A hole must be made in the mounting plate, Screw the panel to the mounting plate using in accordance with the drawing below. sheet metal screws, insert the hole plugs. Fig. 12 Fitting the regulator in a mounting plate, where: 1 –...
  • Page 25: Disassembly Of Control Panel

    12.5 Disassembly of control panel Drill a hole in the mounting plate acc. the below drawing. Fig. 17 Disassembly of control panel To remove the control panel (1) from the housing - insert flat elements (2) into Fig. 15 Installation of control panel in mounting plate indicated slots to release housing catches and remove the panel (1).
  • Page 26: Ip Protection Rate

    The working module is designed to be mounted on a standard DIN TS35 rail. Fasten the rail firmly to a rigid surface. Prior to placing the module on the rail (2), lift up the catch (3), Fig. 19. Now, place the module on the rail and press the catch (3) to bring it to the original position.
  • Page 27: Connecting Electrical System

    12.8 Connecting electrical system Regulator is designed to be fed with 230V~, 50Hz voltage. The electrical system should be:  three core (with protective wire),  in accordance with applicable regulations. Caution: After the regulator is turned off using the keyboard, dangerous voltage can occur on the terminals.
  • Page 28: Wiring Diagram

    12.9 Wiring diagram Fig. 20 Regulator wiring diagram, where: TB – boiler temperature sensor CT4, DS –HUW temperature sensor CT4, SL – grate servo limit switch, TBH – upper sensor of main buffer temperature, TBL – lower sensor of main buffer temperature, delP –...
  • Page 29 Fig. 21 Module B wiring diagram , where: T1 – mixer 2 temperature sensor CT4, T2 – mixer 3 temperature sensor CT4, T – room thermostat, FS – fuel level sensor for feeder BU, AL – alarm annunciator, R – reserve boiler, PC – HUW circulation pump, RELAY –...
  • Page 30: Connection Of Temperature Sensors

    the leads is insignificant. Connect the other 12.10 Connection of temperature end of the cable to the regulator. sensors Attach the sensor to the wall using tackbolts. Sensor wires may be extended using wires of To access the tackbolts holes, unscrew the cross-section area not less than 0.5 mm sensor lid.
  • Page 31: Connection Of Mixers Room Thermostat

    12.13 Connection of mixers room Connection to a reserve boiler, e.g. oil-fired thermostat one, should only be made by a qualified Room thermostat with open contacts reduces fitter, accordance with technical preset temperature of mixer circuit by the documentation of this boiler. decrement set in: The reserve boiler should be connected via relay to terminals 46-47...
  • Page 32: Connection Of Alarm Signalling

    22,21,24 have galvanically insulated from terminals 12,11,14. 12.16 Connection of alarm signalling Regulator may announce alarm conditions by activating an external device (e.g. a bell or device to send text message). Connect alarm annunciator as shown in Fig. 26 through the relay. Alarm signalling may be deactivated by setting the H-output function to alarms.
  • Page 33: Connection Of Mixer

    enter MENU Manual control and open the 12.17 Connection of mixer mixer by selecting Mix1 Open = ON. When opening the servo, the temperature on mixer When connecting mixer servo, sensor should increase. If not, disconnect take due care to prevent boiler regulator power supply and switch the wires.
  • Page 34: Service Menu Structure

    Connect GND and +5 V to external source of  Flame Loss Blow-in Increase  Flame Loss Fuel Increase supply . Connect lines D+ and D- acc. wiring diagram Fig. 25. Burning Off  Burning Off Max Time  Burning Off Min Time 13 Service menu structure ...
  • Page 35 Mixer 1,2,3 Settings H-output Mixer Support H-output Function  Off  Reserve Boiler  CH On  Alarms  Floor On Reserve Boiler Activation Temperature  Pump Only Alarms H1-output Function* Minimum Mixer Temperature Maximum Mixer Temperature unavailable adequate sensor Proportional Range* additional module...
  • Page 36: Software Upgrade

    14 SOFTWARE UPGRADE In the STANDARD version, the software can be upgraded using a special ecoLINK II interface only. To upgrade the TOUCH version software, use micro SD memory card or the ecoLINK II interface. In this section, software upgrade in the TOUCH version using memory card is described.
  • Page 37: Description Of Alarms

    the regulator is turned off, via keyboard 15 DESCRIPTION OF ALARMS (regulator in STAND-BY). Exceeding max. boiler temperature 16.4 Replacement of mains fuse Damage to boiler temp. sensor Mains fuses are located in each working Pressure sensor failure module. They protect the regulator and other No fire-up connected equipment.
  • Page 38: Revision History

    17 Revision history Issue 1.1 – Changed Fig. 20...
  • Page 40 Central heating systems Sale Installation Maintenance Ignatki 27a, 16-001 Kleosin Poland phone +48 85 749-70-00 fax +48 85 749-70-14 plum@plum.pl www.plum.pl www.plumelectronics.eu...

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Ecomax860p1-k touch

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