Deltech Fitness DF838 Assembly Manual
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Deltech Fitness DF838 Assembly Manual

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DF838
STACK LOADED
LAT ATTACHMENT
Assembly Manual
(888) 258-0533
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533

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Summary of Contents for Deltech Fitness DF838

  • Page 1 DF838 STACK LOADED LAT ATTACHMENT Assembly Manual (888) 258-0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 2 QTY 1 FLOATING PULLEY 4” FLANGE ASSEMBLY FLANGE QTY 2 DF830 QTY 2 DF830 HARDWARE INSTRUCTIONS QTY 1 QTY 1 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 3 HARDWARE PULLEY BUSHING 3-1/2” PULLEY 2” x 3” CAP 4-1/2” PULLEY QTY 6 QTY 4 QTY 3 QTY 1 (may be factory installed) M10 x 75MM BOLT M12 x 79MM BOLT M12 x 69MM BOLT 10” CHAIN QTY 6 QTY 6 QTY 2 QTY 2 M12 WASHER...
  • Page 4 QTY 1 QTY 1 RUBBER DOUGHNUTS RUBBER SHOE SPRING PIN WEIGHT STACK QTY 2 QTY 3 QTY 1 STICKERS QTY 1 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...

  • Page 5: Frame Assembly

    FRAME ASSEMBLY (NOTE: THE NUTS USED ON THIS ARE LOCKNUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) TOOLS REQUIRED: METRIC WRENCHES OR SOCKET SET ATTACH THE BOTTOM SUPPORT (B) TO THE BOTTOM CROSSMEMBER OF THE POWER RACK OR SMITH MACHINE YOU ARE INSTALLING TO USING M12 x 79MM BOLTS (O), 4”...
  • Page 6 FRAME ASSEMBLY INSTALL THE REAR SUPPORT TUBE (F) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES IN FLANGE WITH PIN AND THREADED STUD. INSTALL M12 WASHER (T) AND M12 NUT (S) AND TIGHTEN. INSTALL THE FRONT SUPPORT TUBE (G) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES IN FLANGE WITH PIN AND THREADED STUD.
  • Page 7 LOWER PULLEY ASSEMBLY INSTALL THE 4-1/2” PULLEY (J) INTO THE CENTER FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 54MM BOLT (V), M10 WASHERS (X), AND M10 LOCK- NUT (Y). INSTALL THE 3-1/2” PULLEY (L) INTO THE FRONT FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 54MM BOLT (V), M10 WASHERS (X), AND M10 LOCK- NUT (Y).
  • Page 8 WEIGHT STACK FRAME ASSEMBLY INSTALL THE RUBBER SHOES (LL) ON TO THE BOTTOM FRAME(AA). ATTACH THE BOTTOM FRAME (AA) TO THE BOTTOM SUPPORT (B) USING THE M10 x 75MM BOLTS (Q) M10 FLAT WASHERS (X) AND THE M10 LOCK NUTS (Y).

  • Page 9: Top Frame Assembly

    TOP FRAME ASSEMBLY IIF YOU ARE ATTACHING TO DF4900 SMITH MACHINE, USE ITEM Z- M12 x 105MM BOLTS ATTACH THE FRONT OF THE TOP FRAME (A) TO THE POWER RACK WITH M12 x 79MM BOLTS (O), M12 WASHERS (T), 4” FLANGE (I), AND LOCKNUTS (S). (IF YOU ARE ATTACHING TO DF4900 SMITH MACHINE USE (Z) M12 x 105MM BOLTS INSTEAD) ATTACH THE BACK OF THE TOP FRAME ASSEMBLY TO THE FRAME SUPPORT TUBES WITH M12 x 69MM BOLTS (P), AND M12 WASHERS (T).
  • Page 10 UPPER PULLEY ASSEMBLY INSTALLATION INSTALL THE 3-1/2” PULLEY (L) TO THE PULLEY FRAME (BB) USING M10 x 70MM BOLT (R) , PULLEY BUSHINGS (M), AND M10 LOCKNUT (Y). DO NOT OVERTIGHTEN NUT. INSTALL THE UPPER PULLEY ASSEMBLY TO THE FRONT AND REAR SUPPORT USING M12 WASHERS (T), AND M12 LOCKNUTS (S).

  • Page 11: Weight Stack Assembly

    WEIGHT STACK ASSEMBLY INSTALL THE RUBBER DOUGHNUTS (KK) ONTO THE BOTTOM OF THE WEIGHT STACK RODS (GG) , LEAVING APPROXIMATELY 2” PROTRUDING. INSERT THE WEIGHT STACK RODS INTO THE TWO OUTER HOLES IN THE BOTTOM FRAME.
  • Page 12 WEIGHT STACK ASSEMBLY LEAN WEIGHT STACK RODS OUT SLIGHTLY AND BEGIN INSTALLING WEIGHT STACK PLATES (CC), USING TWO OUTER HOLES ON EACH WEIGHT STACK PLATE. SLIDE EACH WEGIHT STACK DOWN BEFORE INSTALLING THE NEXT. THERE ARE 19 WEIGHT STACK PLATES.
  • Page 13 TOP WEIGHT PLATE ASSEMBLY INSERT SELECTOR ROD (EE) INTO CENTER HOLE OF TOP PLATE (DD) ALIGNING TOP HOLE OF SELECTOR ROD WITH SPRING PIN HOLE. INSERT SPRING PIN (JJ) AND TAP WITH HAMMER UNTIL FLUSH WITH SURFACE.
  • Page 14 WEIGHT STACK ASSEMBLY INSTALL TOP WEIGHT PLATE ASSEMBLY USING TWO OUTER HOLES OVER WEIGHT STACK RODS. SLIDE DOWN AND INSERT SELECTOR ROD INTO WEIGHT PLATE STACK.
  • Page 15 WEIGHT STACK ASSEMBLY ROTATE WEIGHT STACK RODS UP TOWARDS THE UPPER PULLEY ASSEMBLY. INSTALL M10 x 25MM BOLTS (W) INTO TOP OF WEIGHT STACK RODS.

  • Page 16: Floating Pulley Assembly

    FLOATING PULLEY ASSEMBLY ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4-1/2” PULLEYS (J), THE PULLEY FLANGES (H), THE M10 x 54MM BOLTS (V), THE M10 FLAT WASHERS (X), AND THE M10 LOCKNUTS (Y).
  • Page 17 UPPER CABLE INSTALLATION THE UPPER CABLE IS SHORTER. STARTING WITH THE CABLE END WITHOUT THE BALL, INSERT CABLE INTO FRONT OPENING OF THE UPPER PULLEY FRAME AND FEED IT TOWARDS THE BACK. PULL CABLE END OUT THROUGH REAR OPENING.
  • Page 18 UPPER CABLE INSTALLATION INSERT 3-1/2” PULLEY INTO FRONT OPENING OF UPPER PULLEY FRAME AND INSTALL USING THE M10 x 70MM BOLT (R), PULLEY BUSHINGS (M), AND M10 LOCKNUTS (Y). REPEAT FOR REAR PULLEY.
  • Page 19 UPPER CABLE INSTALLATION UPPER PULLEY FRAME REMOVED FOR CLARITY INSTALL UPPER CABLE AROUND TOP PULLEY OF FLOATING PULLEY ASSEMBLY AND THEN OVER PULLEY ON WEIGHT STACK. SCREW CABLE END INTO TOP PLATE OF WEIGHT STACK. CABLE LENGTH CAN BE ADJUSTED BY TIGHTENING OR LOOSENING CONNECTOR. AFTER ADJUSTING TO DESIRED SETTING, TIGHTEN NUT TO SECURE CABLE.
  • Page 20 LOWER CABLE INSTALLATION KEEPER BAR STARTING WITH THE CABLE END WITHOUT THE BALL, INSERT CABLE UNDER 3-1/2” PULLEY ON FRONT SUPPORT TUBE. MAKE SURE THAT CABLE IS BELOW PULLEY AND ABOVE KEEPER BAR ON BOTTOM OF PULLEY FRAME (SEE INSET PICTURE)
  • Page 21 LOWER CABLE INSTALLATION FEED CABLE THROUGH OPENING IN FRONT SUPPORT TUBE. INSTALL CABLE AROUND 4-1/2” LOWER PULLEY, UP AND AROUND BOTTOM PULLEY OF FLOATING PULLEY ASSEMBLY. ATTACH SNAP HOOKS TO BOTH ENDS OF CHAIN. ATTACH ONE END TO CABLE AND THE OTHER END TO MOUNTING FLANGE ON FRONT SUPPORT TUBE.
  • Page 22 LAT BAR INSTALLATION ATTACH LAT BAR TO UPPER CABLE WITH SNAP HOOK. MOVE TO CRADLE WHEN NOT IN USE. LOW ROW BAR INSTALLATION ATTACH LOW ROW BAR TO LOWER CABLE WITH 2 SNAP HOOKS AND CHAIN. YOU CAN ALSO USE THIS CHAIN ON THE HIGH PULLEY TO DO TRICEP EXERCISES.
  • Page 23 WEIGHT STACK PIN INSTALLATION INSERT WEIGHT STACK PIN (FF) INTO DESIRED SETTING ON WEIGHT STACK.

  • Page 24: Troubleshooting Tips

    TROUBLESHOOTING TIPS 1. CABLE WILL NOT MOVE OR RUBS CHECK TO MAKE SURE ALL CABLES ARE IN THE V GROOVE OF THE PULLEYS. CHECK ALL PULLEYS TO MAKE SURE THEY ROTATE FREELY.

  • Page 25: Safety Notice

    SAFETY NOTICE WARNING: THE USER OF THIS WEIGHT EQUIPMENT ASSUMES THE POSSIBILITY OF INJURY BY EXERCISING ON THIS EQUIPMENT. THE POSSIBILITY OF RISK CAN BE REDUCED BY ALWAYS FOLLOWING THESE SIMPLE RULES: 1) BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR DOCTOR FOR A COMPLETE PHYSICAL EXAMINATION AND SUGGESTED EXERCISE PROGRAM SPECIFIC FOR YOU.

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