Deltech Fitness DF4900L Assembly Instructions Manual
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Deltech Fitness DF4900L Assembly Instructions Manual

Linear bearing smith
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ASSEMBLY INSTRUCTIONS FOR THE
DF4900L LINEAR BEARING SMITH
MACHINE WITH LAT ATTACHMENT
The DF4900L consists of the DF4900 Smith
Machine and the DF830 Lat Attachment
Attachment
(888) 258-0533
FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY
*NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533

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  • Page 1 The DF4900L consists of the DF4900 Smith Machine and the DF830 Lat Attachment Attachment (888) 258-0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 2 QTY 1 RH FOOT LH FOOT CROSSMEMBER TOP FRAME QTY 1 QTY 1 QTY 1 QTY 1 PULL-UP BAR QTY 1 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 3 LH & RH GUIDE ROD COLLAR RH & LH SMITH BAR COLLAR CATCH QTY 1 EACH QTY 1 EACH QTY 1 EACH *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 4 QTY 8 QTY 20 QTY 40 QTY 16 CHROME SPRING HEX WRENCH CORNER FLANGE QTY 2 QTY 1 QTY 2 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...

  • Page 5: Frame Assembly

    FRAME ASSEMBLY (NOTE: THE NUTS USED ON THIS PRODUCT ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT) ASSEMBLE THE LH FOOT (F), RH FOOT (E), CROSS MEMBER (G), AND THE LEFT AND RIGHT REAR SUPPORTS (C) AND (D), USING THE M12 x 90MM BOLTS (V), M12 WASHERS (X), AND M12 LOCK- NUTS (Z).
  • Page 6 SMITH BAR ASSEMBLY RIGHT SIDE ASSEMBLY HAS STOP PIN ASSEMBLE RH SMITH BAR COLLAR (M) AND GUIDE ROD COLLAR (N) USING THE M10 x 25MM BOLTS (W), M10 WASHERS (Y), AND M10 LOCKNUTS (AA). REPEAT FOR LH ASSEMBLY. SLIDE THE ASSEMBLY ONTO THE SMITH BAR (J). REPEAT FOR LH ASSEMBLY.
  • Page 7 GUIDE BAR INSTALLATION INSERT THE GUIDE RODS (K) INTO THE RETAINERS AT THE BOTTOM. SLIDE THE RUBBER DONUTS (S) ONTO THE GUIDE RODS AND MOVE TO THE BOTTOM. INSTALL THE RH AND LH SAFETY CATCHES (O) AND HOOK ONTO ONE OF THE CATCH PINS TO SUPPORT THE GUIDE RODS. SLIDE THE CHROME SPRINGS (BB) ONTO THE GUIDE RODS (K).
  • Page 8 SMITH BAR ASSEMBLY INSTALL WEIGHT SLEEVE (U) WITH WEIGHT SLEEVE BOLT (S) ONTO SMITH BAR (J) AND TIGHTEN WITH SUPPLIED HEX WRENCH. REPEAT FOR OPPOSITE SIDE. TOP FRAME INSTALLATION INSTALL THE TOP FRAME (H) ONTO THE UPRIGHTS AND GUIDE RODS.
  • Page 9 TOP FRAME INSTALLATION ATTACH THE TOP FRAME TO THE UPRIGHTS USING THE M12 x 90MM BOLTS (V), M12 WASHERS (X), CORNER FLANGES (DD), AND M12 LOCKNUTS (Z). REPEAT FOR OPPOSITE SIDE. TOP FRAME INSTALLATION ATTACH THE PULL-UP BAR (I) TO THE TOP FRAME USING THE PULL-UP BAR BOLTS (T), AND M12 WASHERS (X).
  • Page 10 GUIDE BAR ADJUSTMENT THE GUIDE BAR RETAINERS ARE SLOTTED TO ALLOW FOR ADJUSTMENT. USING THE SUPPLIED HEX WRENCH, TIGHTEN THE SET SCREWS ON BOTH SIDES OF THE BOTTOM RETAINER. HOLD A LEVEL AGAINST THE GUIDE ROD TO ENSURE IT IS LEVEL. IF NECESSARY ADJUST THE SET SCREWS ON THE UPPER RETAINER.
  • Page 11 ASSEMBLY INSTRUCTIONS FOR THE DF830 LAT ATTACHMENT (888) 258-0533 FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...

  • Page 12: Box Contents

    TUBE TUBE QTY 1 QTY 1 PULLEY FLANGE 4” FLANGE QTY 2 QTY 2 DF830 HARDWARE QTY 1 DF830 INSTRUCTIONS *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 13 M12 WASHER M10 WASHER M10 LOCKNUT SNAP HOOK QUICK CLIP QTY 14 QTY 8 QTY 7 QTY 6 QTY 2 *NOTE IF YOU ARE MISSING HARDWARE OR HAVE ANY FIT UP PROBLEMS PLEASE CONTACT DELTECH FITNESS TOLL FREE (888) 258-0533...
  • Page 14 FRAME ASSEMBLY (NOTE: THE NUTS USED ON THIS ARE LOCKNUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) TOOLS REQUIRED: METRIC WRENCHES OR SOCKET SET ATTACH THE BOTTOM SUPPORT (B) TO THE BOTTOM CROSSMEMBER OF THE SMITH MACHINE YOU ARE INSTALLING TO USING M12 x 75MM BOLTS (O), 4”...
  • Page 15 FRAME ASSEMBLY REAR SUPPORT REMOVED FOR CLARITY INSTALL THE REAR SUPPORT TUBE (G) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES IN FLANGE WITH PIN AND THREADED STUD. INSTALL 12MM WASHER (U) AND 12MM NUT (S) AND TIGHTEN. INSTALL THE FRONT SUPPORT TUBE (H) TO THE BOTTOM SUPPORT (B) ALIGNING HOLES IN FLANGE WITH PIN AND THREADED STUD.
  • Page 16 LOWER PULLEY ASSEMBLY INSTALL THE 4-1/2” PULLEY (K) INTO THE CENTER FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 45MM BOLT (R), 10MM WASHERS (V), AND M10 LOCK- NUT (T). INSTALL THE 3-1/2” PULLEY (L) INTO THE FRONT FLANGES OF THE BOTTOM SUPPORT USING THE M10 x 45MM BOLT (R), 10MM WASHERS (V), AND M10 LOCK- NUT (T).
  • Page 17 FRAME ASSEMBLY INSTALL THE WEIGHT CARRIAGE ASSEMBLY ONTO THE REAR FRAME WITH THE WEIGHT BAR FACING FORWARD. SLIDE DOWN UNTIL IT RESTS ON THE RUBBER BUMPER.

  • Page 18: Top Frame Assembly

    TOP FRAME ASSEMBLY INSTALL THE 3-1/2” PULLEYS (L) INTO THE TOP FRAME (A) USING THE PULLEY BUSHINGS (M), THE M10 x 70MM BOLTS (Q), AND THE M10 LOCK NUTS (T).
  • Page 19 FRAME ASSEMBLY ATTACH THE FRONT OF THE TOP FRAME ASSEMBLY TO THE SMITH MACHINE WITH M12 x 65MM BOLTS (P), M12 WASHERS (U), 4” FLANGE (J), AND LOCKNUTS (S). HAND TIGHTEN ONLY ATTACH THE BACK OF THE TOP FRAME ASSEMBLY TO THE FRAME SUPPORT TUBES WITH M12 x 65MM BOLTS (P), M12 WASHERS (U), AND LOCKNUTS (S).

  • Page 20: Floating Pulley Assembly

    FLOATING PULLEY ASSEMBLY (NOTE: THE NUTS USED ON THIS BENCH ARE LOCK NUTS, THIS MEANS YOU MUST TIGHTEN THEM DOWN PAST THE PLASTIC INSERT.) ASSEMBLE THE FLOATING PULLEY ASSEMBLY USING THE 4-1/2” PULLEYS (K), THE PULLEY FLANGES (I), THE M10 x 45MM BOLTS (R), THE 10MM FLAT WASHERS (V), AND THE 10MM LOCKNUTS (T).

  • Page 21: Cable Installation

    CABLE INSTALLATION NOTE: BOTH CABLES ARE THE SAME LENGTH THIS CHAIN ATTACHES BETWEEN THE END OF THE CABLE AND THE MOUNTING FLANGE ON THE FRONT SUPPORT. THE CHAIN ALLOWS FOR CABLE LENGTH ADJUSTMENT THIS CHAIN ATTACHES BETWEEN THE OTHER END OF THE CABLE AND THE LOW ROW BAR. STARTING WITH THE CABLE END WITHOUT THE BALL, INSTALL UPPER CABLE OVER FRONT PULLEY, BACK TO MIDDLE PULLEY, DOWN TO TOP PULLEY OF FLOATING PULLEY ASSEMBLY, UP TO REAR PULLEY AND DOWN TO WEIGHT CARRIAGE.

  • Page 22: Use Instructions

    USE INSTRUCTIONS 1) SET THE SPOTTERS (9) TO THE DESIRED HEIGHT FOR A SAFE WORK OUT. 2) RAISE THE BAR AND ROTATE IT OUT UNTIL THE HOOK CLEARS THE PEGS. 3) DO EXERCISES AS DESIRED. 4) WHEN FINISHED WITH THE SET, ROTATE THE BAR BACK AND SET ON PEGS. MAKE SURE THE BAR IS SECURE BEFORE LETTING GO.

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