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Step 6:
Assembly of the Top Cable
NOTICE
L
Do not mount both pulleys T3 and T5 to one side. Assemble cables and pulleys simultaneously.
1.
Grab the threaded end of the top cable (87) and run the cable over pulley T1. Assemble pulley
T1 at the front of the top frame (2) by using one bolt (101) and one nylon nut (124), as shown
in Fig T1.
2.
Route the cable back to a pulley T2 and assemble it on the front upright (3) by using one bolt
(101) and one nylon nut (124).
3.
Route the cable over the top of pulley T2 and let it end on the underside of the pulley.
4.
Route the cable to the press arm support (13).
5.
Assemble two pulleys in parallel by using one bolt (99), two washers (116) and one nylon nut
(124).
6.
Route the cable to the top of pulley T3, around T3 to underside of pulley T4 on the front upright
(3). Assemble pulley T4 by using one bolt (101) and one nylon nut (124).
7.
Route the cable entering the underside of T4, ending on top and forwarding to pulley T5 on
the press arm support (13). Route the cable over the top of pulley T5, ending on the underside.
8.
Route the cable to pulley T6. Assemble pulley T6 to the front upright (3) by using one bolt (99),
two washers (116), two bushings (77) and one nylon nut (124). Route the cable to the underside
of pulley T6.
9.
Route the cable over the top of pulley T7. Assenble pulley T7 ito the rear bracket on the top
frame (2) by using one longer bolt (100) and one nylon nut (124).
10. Assemble pulley T8 to the closed end of the adjustable pulley block (18) by using one hex bolt
(101) and one nylon nut (124). Hang this adjustable pulley block (18) by routing the cable to the
underside of the pulley T8.
11. Route the cable over the top of pulley T9. Assemble pulley T9 to the top frame (2) by using one
bolt (101) and one nylon nut (124).
12. Route the cable through the floating pulley block (21). Orient the floating pulley block (21)
with the threaded end up and flat side down. Fasten the threaded installed set screw (111) to
the bracket welded on top frame (2). Insert pulley T10 into the floating pulley block (21), making
sure the cable runs to the underside. Secure the pulley by using one bolt (101) and one nylon
nut (124).
21
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