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Related Manuals for Siemens SIMOGEAR 2332
Summary of Contents for Siemens SIMOGEAR 2332
- Page 3 SIMOGEAR 2332 - Safety-related brake Introduction Fundamental safety instructions General information and SIMOGEAR safety instructions Ensuring functional safety Geared motor with holding brake for safety-related applications SIMOGEAR 2332 - Safety-related Technical specifications brake Disposal Original Mounting and Operating Instructions Supplement to SIMOGEAR Operating Instructions...
- Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
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Page 5: Introduction
These Operating Instructions inform you about the motor and its components. You will learn how to handle the motor properly and safely from delivery to disposal: • Assembly and mounting • Connecting • Commissioning • Checking • Operation • Troubleshooting • Disassembling SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 6 Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 7 Your questions, suggestions and corrections of the technical documentation are welcome. For this purpose, please use the "Send feedback" link in Siemens Industry Online Support at the end of an entry or send an Email (mailto:docu.motioncontrol@siemens.com) to the following address.
- Page 8 If you have any technical questions, contact Technical Support (https://support.industry.siemens.com/cs/de/en/). To make a support request, proceed as follows: Precondition You have registered for and logged on to "Siemens Industry Online Support", abbreviated "SIOS". SIOS (https://support.industry.siemens.com/cs/de/en/) Procedure 1. Click on "Your direct way to the Support Request" or follow the link Support Request (https://support.industry.siemens.com/cs/de/en/my)
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Page 9: Table Of Contents
Technical specifications ........................45 General technical specifications ..................45 Type designation of the geared motor ................45 Brake assignment and technical data .................. 46 Optional brake accessories ....................49 Disposal ............................... 51 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 10 Table of contents Index ..............................53 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 11: Fundamental Safety Instructions
Contact with hazardous voltage can result in severe injury or death. • Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 12 Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. • Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 13 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible.
- Page 14 People with pacemakers or implants are at particular risk in the immediate vicinity of this equipment. • If this affects you, maintain the minimum distance to such equipment that is specified in the "Intended use" chapter. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 15 • Operate the motor according to the relevant specifications. • Only operate the motors in conjunction with effective temperature monitoring. • Immediately switch off the motor if excessively high temperatures occur. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 16: Equipment Damage Due To Electric Fields Or Electrostatic Discharge
In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept. SIMOGEAR 2332 - Safety-related brake... - Page 17 Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to...
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Page 18: Residual Risks Of Power Drive Systems
5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 19 Fundamental safety instructions 1.4 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 20 Fundamental safety instructions 1.4 Residual risks of power drive systems SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 21: General Information And Safety Instructions
General information and safety instructions General information Note Siemens AG does not accept any liability for damage and operational disturbances that result from the non-observance of these operating instructions. Note EU RoHS Directive and UK Directive SIMOGEAR geared motors comply with the stipulations laid down in Directive 2011/65/EU and the UK directive "The Restriction of the Use of Certain Hazardous Substances in Electrical... - Page 22 B18 + C09 LS60/38 B20 + C09 LS60/50 B21 + C09 LS60 B19 + C09 LS80/50 B26 + C09 LS80/63 B27 + C09 LS80 B22 + C09 LS80/100 B23 + C09 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 23 The geared motors described here correspond to state-of-the-art technology at the time these operating instructions were printed. Siemens AG reserves the right to change individual components and accessory parts in the interest of further development. The changes are designed to improve performance and safety.
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Page 24: Copyright
General information and safety instructions 2.2 Copyright Copyright The copyright to these operating instructions is held by Siemens AG. These operating instructions must not be wholly or partly reproduced for competitive purposes, used in any unauthorized way or made available to third parties without agreement of Siemens AG. -
Page 25: Configuring Notes
The geared motor is certified for use at installation altitudes up to 1 000 m above sea level. The safety-related brake is certified for ambient temperatures from -20 °C up to +40 °C, for simultaneous motor utilization according to temperature Class 155 (F) as a maximum. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 26 The geared motor is designed for installation in a machine. The company operating the machine is responsible for complying with functional safety. The person marketing or operating the machine is responsible for the necessary safety functions and their attributes. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 27: Ensuring Functional Safety
• Run a function test. • Only put your plant into live operation once you have ensured that the safety-relevant functions are running correctly. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 28: General Information
The geared motor is designed for installation in a machine. The operating company is responsible for defining the safety level and its actual implementation in the machine. Evaluate the conformity of the machine before commissioning. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 29 Optimize, for example, the control parameters by appropriately filtering the current setpoint. Siemens AG takes responsibility for compliance with functional safety specifications relating to the supplied geared motor with safety-related brake and SINAMICS S120. The safety- related connecting elements are sealed before delivery.
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Page 30: Safety Characteristic Values Of The Brake
The responsibility and liability regarding functional safety and its associated traceability is completely transferred to the operating company: • If the operating company damages the seal that was applied by Siemens AG. • If the operating company carries out work in the area around the seal. -
Page 31: Unpacking
(DC). For instance, this can be realized with the safety-related brake control (SBC) of a SINAMICS converter in conjunction with the safe brake test (SBT). On this topic, refer to Siemens converter documentation or request the corresponding application examples from Siemens. -
Page 32: General Information Regarding The Installation Of A Safety-Related Brake
Deviations in the voltage, frequency, waveform and/or symmetry of the line supply increase the temperature rise. This also negatively impacts the electromagnetic compatibility. Before starting work, make sure that a protective conductor is securely connected. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 33: Commissioning The Safety-Related Brake
Only qualified personnel are authorized to carry out the work. Such personnel must be trained in: • Topics relating to functional safety • Legislation, safety regulations and standards for functional safety • The content of the detailed operating instructions provided SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 34 • Commission the drive system according to the operating instructions of the converter or inverter being used. • Before starting any work, carefully comply with the safety instructions and following checklists. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 35 Have the correct switching times been parameterized? Was a Safe Brake Test successfully performed? For brakes with manual release: Is the manual release function inactive and the manual brake release lever detached from the brake? SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 36: Safety Functions In Conjunction With Sinamics Converters
More detailed information is provided in the SINAMICS S120 Safety Integrated Function Manual (6SL3097-5AR00-0AP3) and in the manual for the specific converter. Additional information is provided in the SINAMICS Guidelines for handling the Safe Brake Test (SBT), Article ID: 109782484. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 37: Service And Maintenance
The responsibility and liability regarding the functional safety and its associated traceability is completely transferred to the operating company: • If the operating company damages the seal that was attached by Siemens AG. • If the operating company carries out work in the area around the seal. -
Page 38: Wear Of Spring-Operated Brakes
Axial load cycle and shear Decrease in the spring Number of switching stresses in the springs due force or fatigue failure operations of the brake to radial backlash in the armature disk SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 39: Maintenance Intervals For The Brake
For operational braking, the maintenance intervals depend on the load on the brake in the specific application. Take all causes of wear into account when calculating the maintenance intervals. Siemens AG recommends a regular inspection at fixed time intervals for brakes that are subject to low loads, e.g. holding brakes with an emergency stop. -
Page 40: Maintenance Work
Check the armature disk and flange and/or mating surfaces - thermal damage (dark blue tarnishing) - Flatness depending on the size Max. run-in depth = nominal air gap depending on the size SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 41: Check The Air Gap And Function
Remove the fan cover with separately driven fan 2. Using a feeler gauge, measure the air gap s between the armature disk and solenoid in the vicinity of the fixing screws. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 42: Adjust The Air Gap
Secure the drive unit to prevent it from being started up unintentionally. Attach a warning notice to the start switch. WARNING Decrease of braking effect due to contamination Do not allow oil or grease to come into contact with friction surfaces. Procedure SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 43 (+0.1 / -0.05) LS4/3 0.55 0.55 LS4/5 LS8/6,3 0.55 0.55 LS8/10 0.45 0.45 LS16/10, LS16/13, LS16 LS16/20 LS32/18 LS32/23 0.85 LS32 0.75 LS32/40 0.65 LS60/38 0.85 LS60/50, LS60 0.75 LS80/50, LS80/63, LS80 LS80/100 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 44: Checking The Friction Lining And Replacing The Rotor
Secure the drive unit to prevent it from being started up unintentionally. Attach a warning notice to the start switch. WARNING Decrease of braking effect due to contamination Do not allow oil or grease to come into contact with friction surfaces. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 45 Remove the fan cover together with the separately driven fan. 2. Release the connecting cable. 3. Remove the fan locking ring and pull out the fan. 4. Loosen the brake screws evenly and remove the screws completely. Remove the solenoid. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 46 11. Mount the new rotor and solenoid. Set the air gap of the brake, see Adjust the air gap (Page 40). 12. Connect the connection cable. 13. Attach the fan cover. ❒ SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 47: Technical Specifications
Single-turn encoder Functionally safe rotary encoder SI04 Table 4- 2 Type designation code Motor type LE, LES Three-phase asynchronous motor, integrated Special features High efficiency Premium Efficiency Forced ventilation Canopy Backstop SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... -
Page 48: Brake Assignment And Technical Data
LS32/23 18.4 B17 + C09 LS32 25.6 B15 + C09 LS32/40 32.0 B18 + C09 LS60/38 BFK458-14E 30.4 B20 + C09 LS60/50 40.0 B21 + C09 LS60 48.0 B19 + C09 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 49 Electrical power of the brake solenoid operation W (at +20 ° C) 1max LS4 (06E) LS8 (08E) LS16 (10E) LS32 (12E) LS60 (14E) LS80 (16E) LS150 (18E) LS260 (20E) LS400 (25E) SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 50 Frequency of operation Figure 4-1 Permissible operating energy The specified values refer to a brake in its delivery state. Additional technical data on the brake are provided in Catalog D51.1. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 51: Optional Brake Accessories
The brake can be equipped with a microswitch to monitor its release. The microswitch can be integrated in the circuit as an NC or NO contact. The user must provide the electrical connection that is appropriate for the microswitch option. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 52 In addition, a condensation drain hole can be incorporated in the dust protection ring for brakes. The encapsulated brake is also available in combination with a manual brake release lever and a manual brake release lever with locking mechanism. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
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Page 53: Disposal
For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country. SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA... - Page 54 Disposal SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...
- Page 55 Index Technical Support Hotline, Siemens Service Center, 5 SIMOGEAR 2332 - Safety-related brake Operating Instructions, 11/2021, A5E51390096A/RS-AA...