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Markusson Combimatic Owner's Manual

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Owner's manual
Original Instruction Manual
Combimatic

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Summary of Contents for Markusson Combimatic

  • Page 1 Owner’s manual Original Instruction Manual Combimatic...

  • Page 2: Table Of Contents

    5 .2 Prepare for operation . . . . . . . . . . . . 22 5 .2 .1 Prepare the grinding wheel . . . . . 22 © 2019 Markusson Professional Grinders AB – All rights reserved . 2 Combimatic_v2_EN_ 210315...

  • Page 3: Introduction

    Introduction Combimatic 1 Introduction 1 .1 Important user information WARNING Before you install, operate or do maintenance on the machine, you must read the safety information in this manual . Obey the instructions in this manual to prevent injuries or damage to the equipment .

  • Page 4: Nameplate

    Introduction Combimatic 1 .5 Nameplate This nameplate is placed on the machines grinding head . Auto Chain Grinder Model: Combimatic Input: 12V DC 12A, n : 3250rpm Arbor: Ø 16mm Mfg: 2016-43 Weight: 48 kg S/N: 12345 Made in Sweden 762 31 Rimbo, Sweden 1 .6 Recycling information...

  • Page 5: Safety

    Safety Combimatic 2 Safety 2 .1 Safety notices This section contains safety information for the power tool . This manual contains WARNINGS, CAUTIONS and IMPORTANT notes that are applicable for the safe operation of the power tool . WARNING A warning tells you about conditions that can cause injury or death, if you do not obey the instructions .

  • Page 6: Signs And Symbols

    Safety Combimatic CAUTION Only use accessories that are supplied or approved by the manufacturer . CAUTION If the pitch is not correctly set the chain will be pushed into an incorrect sharpening position . This may result in a damaged chain .

  • Page 7: Product Description

    3 .1 Product overview The Combimatic Auto Chain Grinder is a machine that sharpens chains. The machine can sharpen chains (3/4″ and .404” pitch) for power saws, forestry machines, and harvesters . A pneumatic chain tensioner is attached to the stand .

  • Page 8: Front View

    Product Description Combimatic 3 .2 Front view Part Description Grinding Head Holds the grinding wheel in its correct position . Sets the number of cutters to be sharpened . See section 3 .6 .1, Counter “Counter” . The controls starts and stops the different functions of the machine .

  • Page 9: Back View

    Product Description Combimatic 3 .3 Back view Part Description Pitch adjustment wing Makes an approximate setting for the pitch . Grinding head cover and grinding Protects the grinding head and grinding wheel; it also protects the wheel guard user from sparks during grinding .

  • Page 10: Grinding Head

    Product Description Combimatic 3 .4 Grinding head The grinding wheel on the grinding head sharpens the chains . The type of wheel, the top-plate angles, the settings of the grinding head, and the profiling of the grinding wheel all determine how the chain is sharpened .

  • Page 11: Pneumatic Chain Tensioner

    Product Description Combimatic 3 .5 Pneumatic chain tensioner The purpose of the pneumatic chain tensioner is to attach and secure the chain in the correct operating position . It also keeps the chain properly tensioned during grinding . Note: You can also order a telescopic chain extension kit if you need to fit longer chains . See section 8, “Accessories and Spare Parts”...

  • Page 12: Controls

    Product Description Combimatic 3 .6 Controls Part Description Reset button Resets the counter . Grinding speed knob Sets the grinding speed . ON: starts the chain feed, so that the chain moves in a forward Chain Pusher switch direction . OFF: Stops the chain feed .

  • Page 13: Grinding Speed Knob

    Product Description Combimatic 3 .6 .1 Grinding speed knob The grinding speed knob sets the speed of the grinding wheel . The speed can be set to different speeds to grind 0 to 4 mm (0″ to 5/32″) off the cutting teeth. At low speed the grinding is done in a pulsing motion.

  • Page 14: Technical Data

    Product Description Combimatic 3 .8 Technical data Parameter Value Supply voltage 12–15 V DC Power 144 W Current 12 A Over-current protection Automatic fuse type ptc Rotation speed, grinding wheel 3250 rpm Peripheral speed, grinding wheel 25 m/s Dimensions, grinding wheel Outer diameter (OD) ×...

  • Page 15: Installation

    . 4 .3 Unpack the machine Note: For a video demonstration of how to unpack, assemble, install, and operate the machine, visit Markusson .se Unpack the crates . Note: Keep the delivery crates and packing materials . Pack the machine in them if it is moved or sent for service .

  • Page 16: Assemble The Stand

    Combimatic 4 .4 Assemble the stand CAUTION The Combimatic Auto Chain Grinder machine must always be fixed to the floor . Make sure that it is safely attached . To mount the grinder on the stand, begin by assembling the stand . The stand comes in 4 pieces: two sides, one base and one front piece .

  • Page 17: Assemble The Pneumatic Chain Tensioner

    Installation Combimatic Start by placing the base piece on the floor . To complete the assembly of the stand, bolt the Place the front piece on top of the base piece side support first to the base and then to the by aligning the holes they have on the front front piece .
  • Page 18 Installation Combimatic Then insert the rod through the unit and insert Do not completely tighten the bolt . Once the the bottom part of the rod onto the base of the bolt is in place, slide it into the slot located at stand .
  • Page 19 Installation Combimatic The stand will need to be secured on the floor 11 . To connect the AC/DC converter unit to the through the holes located at the base of the machine, plug in the black and red power cable stand .

  • Page 20: Bench-Mount The Machine

    Installation Combimatic 4 .6 Bench-mount the machine 4 .7 Install and center the grinding wheel An alternative to having the grinder on a stand is to The first step in preparing the grinder for use is bench-mount the machine .

  • Page 21: Test The Machine Before First Use

    Installation Combimatic Remove the transportation lock (A) and the Next, insert the appropriate wheel onto the hub cable ties (B) that hold the grinding head in and, using moderate pressure with your hands, place . secure the wheel attachment nut to hold the wheel in place .

  • Page 22: Operation

    . 5 .2 Prepare for operation Note: For a video demonstration of how to install and operate the machine, go to Markusson .se . Set the grinding wheel switch to ON . 5 .2 .1 Prepare the grinding wheel...

  • Page 23: Set The Head-Tilt Angle

    Operation Combimatic 5 .2 .2 Set the head-tilt angle Make sure the grinding wheel edges match the shape of the chain type . Note: Read the specifications from the chain manufacturer to find out the recommended head-tilt • For Ceramic grinding wheels: Use the profile angle for your chain .

  • Page 24: Insert The Chain

    Operation Combimatic Turn the grinding head to set the desired Repeat steps 2–5 until the top-plate angles are top-plate angle (0–35°) on the top-plate angle the same in both directions . scale . The default top-plate angle is 30° .

  • Page 25: Tighten The Chain

    Operation Combimatic 5 .2 .5 Tighten the chain Lower the tensioner arm to its bottom position . Loosen the locking handle and move the tensioner upward or downward to make enough room to position the chain . Lift the tensioner arm (there is a quick release function) and place the chain below the tensioner roll .

  • Page 26: Set The Chain Pusher

    Operation Combimatic Tighten the locking handle to secure the chain . If the chain tension is too loose, repeat the procedure . Note: If you need to fit shorter chains, you can order a longer tensioner . You can also order a telescopic chain extension kit if you need to fit longer chains .
  • Page 27 Operation Combimatic Loosen the chain pitch wing-nut and move it to Set the chain pusher switch to OFF, when the the correct pitch position . Tighten it again . grinding head is in its uppermost position and the chain lock is not engaged .

  • Page 28: Set The Grinding Depth

    Operation Combimatic 5 .2 .7 Set the grinding depth 5 .2 .8 Set the cutter top plate to equal lengths Use a low speed setting when you want to remove If the right (outer) and left (inner) cutters are not...

  • Page 29: Set The Grinding Length

    Operation Combimatic If required: Turn the grinding depth knob, Grinding wheel diameter: Scale: located on the back of the grinding head, to 150 mm (5 .9″) 1–3 make minor adjustments for the grinding depth . (new grinding wheels) 140 mm (5 .5″) 3–5...

  • Page 30: Operate The Machine

    Note: For a video demonstration of how to install and operate the machine, go to Markusson .se . Note: Discard the chain when the longest part of the cutting tooth is shorter than 4 mm, or if you find cracks or burrs in the chain .
  • Page 31 Operation Combimatic If required, press the reset button to reset the 13 . Lift the tensioner arm (quick release function) counter and start grinding again and remove the chain . 14 . To turn off the power to the machine, press the stop button .

  • Page 32: Depth Gauge Grinding

    Operation Combimatic 5 .4 Depth gauge grinding Adjust the feed so that the grinding wheel touches the depth gauge . Change the grinding wheel to 9,5 mm See section 4 .7, “Install and center the grinding wheel” . Shape the edges of the grinding wheel to make sure that the shape is correct .

  • Page 33: Adjust The Chain Ruler For .404 Chain Grinding

    Operation Combimatic 5 .5 Adjust the chain ruler for .404 chain grinding Loosen the 4 M6 nuts that holds the outer ruler in place . Remove the 2 ruler wheels and the four 4 mm distances from the screws that holds the ruler in place .

  • Page 34: Maintenance And Service

    Maintenance and Service Combimatic 6 Maintenance and Service 6 .1 Safety during maintenance WARNING Make sure that the power is turned off before you install, operate or perform maintenance on the machine . WARNING Before you install, operate or do maintenance on the machine, you must read the safety information in this manual .

  • Page 35: Change The Grinding Wheel And Fit The Grinding Wheel Guard

    Maintenance and Service Combimatic 6 .3 Change the grinding wheel and Remove the grinding wheel (A) from the grinding wheel axis and discard it in fit the grinding wheel guard accordance with local, state and national laws WARNING Before a chain is sharpened, make and regulations .

  • Page 36: Check And Adjust The Wire

    Maintenance and Service Combimatic Turn the nut (A) in 1–1 .5 turns clockwise, Set the top-plate angle to 30° . See section until the groove in the chain vise is 1,8-2,0 5 .2 .3, “Set the top-plate angle” . mm wide in locked position .

  • Page 37: Service

    Maintenance and Service Combimatic • If the wire is damaged or worn, it must be replaced; see section 8 .2, “List of accessories” . When it has been replaced, repeat steps 1–8 . Set the chain pusher switch to OFF .

  • Page 38: Troubleshooting

    Troubleshooting Combimatic 7 Troubleshooting 7 .1 Troubleshooting procedure Make sure that the machine has sufficient power . Read section 7 .3, “Issues” and section 7 .4, “Troubleshooting indicators” to find a description of the issue . Perform the recommended corrective procedures .

  • Page 39: Issues

    Troubleshooting Combimatic 7 .3 Issues Issues Possible cause Corrective procedure The depth of the gullets on the left and The grinding wheel is not centered See section 5 .2 .9, “Center the grinding right cutters are unevenly sharpened . between the cutters .

  • Page 40: Troubleshooting Indicators

    Troubleshooting Combimatic 7 .4 Troubleshooting indicators Description Possible cause Corrective action The chain pusher motor The chain pusher motor or Contact your regional sales indicator shows a red gear is broken . representative to reach your light and the chain service team .

  • Page 41: Accessories And Spare Parts

    Accessories and Spare Parts Combimatic 8 Accessories and Spare Parts 8 .1 Ordering information Contact your regional sales representative to order spare parts or accessories . Contact information to the manufacturer is located on the back cover of this user manual .
  • Page 42 Accessories and Spare Parts Combimatic 25 27 42 Combimatic_v2_EN_ 210315...
  • Page 43 Accessories and Spare Parts Combimatic Spare Part Order No. Adjuster complete 12-047 Chain lock 17-031 Holder 17-114 Chain pusher 12-044C Motor cover 12-025 Turning motor 12-026 Tension spring 12-043 Cam curve assembly 13-129 Turning motor assembly 13-101 Micro switch 12-029...
  • Page 44 Accessories and Spare Parts Combimatic 44 Combimatic_v2_EN_ 210315...

  • Page 45: Converter

    Accessories and Spare Parts Combimatic Spare Part Order No. 12-056 Adjuster assembly Grinding head cover 18-116M Grinding wheel guard 18-058M Grinding wheel centering knob assembly 13-117 Grinding wheel nut 13-118 Grinding wheel, see section 8 .2, “List of accessories” for ordering information...

  • Page 46: Declaration Of Conformity

    Declaration of conformity Combimatic 9 Declaration of conformity 46 Combimatic_v2_EN_ 210315...
  • Page 47 Sold and distributed by...

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