Related Manuals for Markusson combiMatic
Summary of Contents for Markusson combiMatic
- Page 1 User guide Before using the machine, read this guide thoroughly and make sure that You have understood it.
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Page 2: Table Of Contents
DESCRIPTION OF FIELD OF APPLICATION ..............2 SYMBOLS ..........................3 WARNING LABELS ........................ 3 SAFETY REGULATIONS ......................4 MOTOR DATA COMBIMATIC ....................4 COMPRESSED AIR DATA COMBIMATIC ................4 POWER SUPPLY ........................5 ACCESSORIES ......................... 5 FUNCTIONS ..........................6 ASSEMBLY INSTRUCTIONS, STAND ................. 7 INSTALLING THE SHARPENING MACHINE .............. -
Page 3: General
GENERAL This user guide describes in detail how to use, maintain and inspect the chain sharpening machine. It also describes the steps to be taken to ensure maximum safety, how the safety components are designed, how they work and how to check and inspect them. -
Page 4: Symbols
SYMBOLS Before using the chain sharpening machine, read this user guide thoroughly and make sure that you have understood it all. Wear eye protection. Wear safety gloves. WARNING LABELS Observe Cutting Hazard Direction of rotation Crushing Hazard... -
Page 5: Safety Regulations
Machine weight 15,9 kg (without stand) Machine dimensions: L475mm x D140mm x H395mm (Without stand) Stand dimensions: L400mm x D460mmm x H1070mm Working voltage: Min 12 Volt DC, Max 15 Volt DC COMPRESSED AIR DATA COMBIMATIC Min 5 Bar Max 8 Bar... -
Page 6: Power Supply
POWER SUPPLY For the best performance, the machine should be connected to the Markusson Converter. The machine can also be powered from a 12-volt car battery or from a battery charger with an output of 12 – 15 volts DC (min 10 ampere). When using a battery, connect the red cable to the positive terminal (+) and the black one to the negative (-). -
Page 7: Functions
FUNCTIONS 1. Start, sharpening motor. 2. Start, automatic. 3. Speed control 4. Counter 5. Electric power (12-15 V DC in). 6. Adjustment: feedingdepth / pulse 7. Stop button. (Zero voltage cutout. The machine must be restarted manually) 8. Changing the angle of the grinding head. -
Page 8: Assembly Instructions, Stand
ASSEMBLY INSTRUCTIONS, STAND... -
Page 9: Installing The Sharpening Machine
INSTALLING THE SHARPENING MACHINE The machine must not be located close to gas, liquids or other materials that might catch fire or explode. Install the machine on a working bench or a stand. NOTE: The machine must be securely fastened. The machine must be fixed in line with or 1-5mm outside of the edge of the working bench. -
Page 10: Centring The Grinding Wheel
CENTRING THE GRINDING WHEEL If the lengths of the right and left cutting links turn out different on sharpening, this can be adjusted with adjusting screw 12. When the screw is adjusted, the length of the inner or outer cutting links will increase/decrease. Be prepared to stop the machine if something goes wrong during trial sharpening. -
Page 11: Counter
COUNTER The counter is placed above the control panel, maximum count is 999 teeth. The counter is programmed using the three buttons to the right. To set the number of teeth, push the right button to set XX0-XX9 (ones), the middle one to set X1X-X9X (tens) and the left one to set 1XX-9XX (hundreds). -
Page 12: Chain Lock Adjustment, Different Chain Types
CHAIN LOCK ADJUSTMENT, DIFFERENT CHAIN TYPES The lock adjustment is placed to the right. This is used to change the locking point on the chain ruler when grinding different types of chains. To change the locking point: stop the machine when the chain is ”free”. Loosen the plastic nut (1) and move the lever either to 404 / 3/8 / .325 (position 1) or to 3/4 (position 2). -
Page 13: Wire Adjustment
WIRE ADJUSTMENT For the grinding machine to function properly, it is important that the wire is adjusted correct. It is set in factory but will be worn over time making adjustment or replacement necessary. To adjust the wire correct, follow these steps: NOTE! The machine is to be set at high speed (rabbit) when adjusting the wire. - Page 14 5. To adjust the wire, making the arm make contact with the flange longer, turn nuts as shown below (4). To adjust for a shorter time of contact, see below (3). 4. Longer time 3. Shorter time...
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Page 15: Grinding Wheel Adjustment Depth
GRINDING WHEEL ADJUSTMENT DEPTH It is possible to adjust the position of the grinding motor turning the knob on the front of the grinding head. An arrow indicates a number on a scale. This adjustment is used as the diameter of the grinding wheel decreases when it is worn. When fitting a new grinding wheel, the arrow should point at 1-3 on the scale. -
Page 16: Grinding The Depth Gauge Lugs
GRINDING THE DEPTH GAUGE LUGS. WHEN TURNING ON THE DEPTH GAUGE GRINDING, ENSURE THAT THE MACHINE IS IN A MODE WHERE THE CHAIN IS NOT LOCKED. I.E WHEN FEEDING THE CHAIN FORWARD. , see chapter ”GRINDING ANGLE”. Set grinding angle to 0 °... -
Page 17: Trial Sharpening
SHARPENING CUTTING LINKS Always use safety gloves when handling saw chains. Risk of cutting injury. To sharpen a chain in the Combimatic machine, proceed with these steps: (Numbers correspond to parts shown on page 17) 1. Activate power (Power in) - 8 2. -
Page 18: Operation Grinding Machine
OPERATION GRINDING MACHINE If the grinding head is pointing in wrong direction, push switch to change = switch Start automatic mode (feeding) = switch 2. Set the stroke for the chain-type = 15. Program the number of teeth to be grinded= counter 4. ... -
Page 19: Operation Stand & Tensioner
OPERATION STAND & TENSIONER Always turn power off! Crushing hazard! NOTE! Keep hand, fingers and other body parts away from area behind the protective plastic sheet – Crushing Hazard Positions chain (1) placing it below the tensioner roll (2) by lifting the tensioner arm (3). If necessary, loosen handle (7) and move the tensioner upwards . -
Page 20: Sharpening Double Linked Chains
SHARPENING DOUBLE LINKED CHAINS If the chain has a double link, sharpening should start there. Begin with the left one as shown in picture below. MAINTENANCE Replacing the grinding wheel (disc). Always turn power off! 1. Lift the grinding head (1) and remove the guard (4). 2. -
Page 21: Settings And Service
SETTINGS AND SERVICE If one cutting link gets to deep or to shallow in comparison to the next one, this can be adjusted by turning the knob in front of the grinding head ( see chapter ”Grinding wheel adjustment depth”). The machine is almost maintenance-free, but it should be kept clean by removing any grinding dust. -
Page 22: Troubleshooting
TROUBLESHOOTING Always turn power off! Chain is not fixed during sharpening = Chain looking device must be tightened. Tighten the M6 nut (1) on the back of the machine. Start with 1 turn clockwise, a bit more if needed. (See picture below) Grinding angle shows for example 35 in one direction and 25 in the other when turning... -
Page 23: Indications - Led
INDICATIONS – LED The LED’s 1 – 4 can indicate problems with the motors: 1. Error feeding motor 2. Error grinding motor 3. Pulse length 4. Error turning motor... -
Page 24: Exploded View
EXPLODED VIEW... - Page 26 Pos/skiss Art.nr /Part.No Benämning / Sv. Description /Eng. 16-201 Frammatning kmpl. Move unit complete 16-045 Fjäder Spring 16-044 Frammatarplåt Pusher Plate 16-202 Hållare Bracket 16-203 Kedjelåsning Chain locking 16-043 Fjäder Spring 16-204 Plastskydd Plastic protection 16-025 Motorskydd Motor cover 16-026 Vändmotor Motor 16-101...
- Page 27 16-065 Kullager Ball bearing 16-057 Slipmotor Sharping Motor 16-056 Justerskruv kmpl. Adjuster complete...
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Page 29: Ec Declaration Of Conformity
EC DECLARATION OF CONFORMITY Manufacturer: Markusson Development Systems AB Tegelbruksvägen 762 31 Rimbo, Sweden Hereby declare that: Combimatic Has been manufactured in compliance with the following EC directives: 98/37 EC, The Machine Directive 73/23 EEC as amended, The Low-Voltage Directive 89-336/EEC as amaended, The EMC Directive The following standards were used as a basis for this declaration.