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McConnel ROBO-CHIPPER ROBOCUT Operations & Parts Manual

Plant waste shredding machine
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McCONNEL
Publication 891
December 2017
Part No. 23671.91
ROBO-CHIPPER
ROBOCUT ACCESSORY
Operation & Parts Manual

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Summary of Contents for McConnel ROBO-CHIPPER ROBOCUT

  • Page 1 McCONNEL Publication 891 December 2017 Part No. 23671.91 ROBO-CHIPPER ROBOCUT ACCESSORY Operation & Parts Manual...
  • Page 2 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
  • Page 4 1500 hours. Engine warranty will be specific to the Manufacturer of that unit. 1.02. All spare parts supplied by McConnel Ltd and purchased by the end user are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months.
  • Page 5 2.02. Any fault must be reported to an authorised McConnel Ltd dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which McConnel Ltd cannot be held liable.
  • Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
  • Page 7    ...
  • Page 8 DECLARATION OF CONFORMITY Conforming to EU Machinery Directive 2006/42/EC McCONNEL LIMITED, Temeside Works, Ludlow, Shropshire SY8 1JL, UK Hereby declare that: The Product; Plant Waste Shredding Machine (Robocut Attachment) Product Code; RMOW Serial No. & Date ………………………………… Type ………………………… Manufactured in; Italy Complies with the required provisions of the Machinery Directive 2006/42/EC The machinery directive is supported by the following harmonized standards;...
  • Page 10 Temeside Works Ludlow Shropshire England Telephone: +44 (0)1584 873131 www.mcconnel.com Operating, servicing and maintaining this equipment can expose you to chemicals including gasoline, diesel fuel, lubricants, petroleum products, engine exhaust, carbon monoxide, and phthalates, which are known to the State of California to cause cancer and birth defects or other reproductive harm.

  • Page 11: Table Of Contents

      ROBOCUT ROBO-CHIPPER   CONTENTS GENERAL INFORMATION 1.1 – PRELIMINARY INFORMATION 1.2 – REQUIRED OPERATOR TRAINING 1.3 – INSTRUCTIONS FOR USE AND STORAGE 1.4 – INTRODUCTION 1.4.1 – Updates to the manual 1.4.2 – Copyright 1.4.3 – Warranties 1.4.4 – Liability SAFETY INSTRUCTIONS 2.1 –...
  • Page 12   ROBOCUT ROBO-CHIPPER USING THE MACHINE 5.1 – PRELIMINARY CHECKS 5.2 – CHECKS TO BE PERFORMED AT THE START OF EACH WORKING DAY 5.2.1 – General inspection for oil leaks 5.2.2 – Checking the safety devices 5.3 – STARTING THE MACHINE 5.3.1 –...
  • Page 13   ROBOCUT ROBO-CHIPPER  ...

  • Page 14: General Information

    This manual should be used in conjunction with the operation manual for the Robocut machine. Ensure all operators read and fully understand the manuals relating to all machinery being used. Keep manuals in a safe accessible location where they can be referred to as and when needed. McCONNEL LIMITED Temeside Works Ludlow...

  • Page 15: Required Operator Training

    1.3 – INSTRUCTIONS FOR USE AND STORAGE The operating instructions in this manual relate to the operation of the ‘McConnel Robo-Chipper’. This instruction manual must be read and used as follows: •...

  • Page 16: Introduction

      ROBOCUT ROBO-CHIPPER 1.4 – INTRODUCTION The service standards outlined in this manual represent an integral part of the machine supply contract. These instructions are also addressed to operators already specifically trained to operate this kind of machinery and contain all information necessary and essential for safe operation and correct/ optimal use of the machine.

  • Page 17: Copyright

    For all cases not included and for any type of support, be sure to contact McConnel directly by registered letter or via fax, even in the event a telephone agreement has already been made. McConnel shall not be liable for any delays or unperformed operations.

  • Page 18: Liability

    ROBOCUT ROBO-CHIPPER 1.4.4 – Liability McConnel shall not be held liable for any incident involving personal injury or property damage which may occur due to: • the failure to comply with the instructions provided in this manual regarding the operation, use and maintenance of the machine.

  • Page 19: Safety Instructions

      ROBOCUT ROBO-CHIPPER SAFETY INSTRUCTIONS 2.1 – GENERAL SAFETY RULES WARNING • Warning/information decals have been affixed to the machine for the purpose of safety. For this reason, they must be replaced immediately if they become damaged or otherwise are no longer legible. •...

  • Page 20: Fully Understand The Machine

      ROBOCUT ROBO-CHIPPER 2.1.1 – Fully understand the machine The machine must be used exclusively by qualified personnel, who must be familiar with the location and function of all controls, tools, indicators, indicator lights and the various safety plates. 2.1.2 – Wear safety clothing Wear tight-fitting clothing and use safety equipment which meets applicable regulations.

  • Page 21: Inspecting The Machine

      ROBOCUT ROBO-CHIPPER 2.1.4 – Inspecting the machine • Inspect the machine thoroughly every day before using it, following the checklist indicated in this manual. • Start the engine only in a well ventilated area and ensure that there are no persons in the machine's working range.

  • Page 22: General Requirements

      ROBOCUT ROBO-CHIPPER – GENERAL REQUIREMENTS WARNING It is mandatory to read and follow the instructions indicated in the use and maintenance manual before performing any operation and/or manoeuvres with the machinery. You must be aware of all potential dangers before use. •...

  • Page 23: Safety Instructions

      ROBOCUT ROBO-CHIPPER 2.2.1 – Safety instructions Comply with current legislation, dispositions, recommendations, ordinances and directives for the machines described in this manual. The materials used and the parts of the equipment, as well as production procedures, quality assurance and quality control, meet safety and reliability standards. If the machine is used for the purposes specified in this manual, manoeuvred with care and maintenance and servicing is carried out carefully and correctly, the machine can provide constant reliability and high performance over time.

  • Page 24: Machine Safety

      ROBOCUT ROBO-CHIPPER 2.2.5 – Machine safety • Before starting up the machine, make sure that all the parts of the machine have been correctly assembled. • Replace any broken or damaged parts before using the equipment. • Before leaving the shredder unattended its power source must be switched off. •...

  • Page 25: Safety Decals

      ROBOCUT ROBO-CHIPPER – SAFETY DECALS 2.3.1 – Location of the safety decals  ...

  • Page 26: Description Of The Safety Decals

      ROBOCUT ROBO-CHIPPER 2.3.2 – Description of the safety decals CAUTION Make sure that the safety plates are in good condition. If the plates are damaged, they must be replaced with original plates requested from the manufacturer and placed in the position indicated in the manual. Make sure that the safety decals are readable.
  • Page 27   ROBOCUT ROBO-CHIPPER Warning – Flying objects. Warning – Cutting tools. Warning – Rotating components. Reset. Direction of rotation. Transport position reference mark. Lifting hooks.  ...

  • Page 28: Machine Characteristics

      ROBOCUT ROBO-CHIPPER 3. MACHINE CHARACTERISTICS 3.1 – MACHINE DESCRIPTION Mounted tool used to shred all types of plant waste into small pieces. The equipment has a combination shredding unit with blades and hammers that has a high throughput capacity and a large hopper, making it suitable for professional use.

  • Page 29: Permitted Use

    3.4 – PERMITTED USE The ROBO-CHIPPER has been designed to be attached to a McConnel remote controlled machine in order to shred all types of plant waste. It is must not be used for any other purposes that are not expressly authorised in writing by the Manufacturer.

  • Page 30: Technical Data

      ROBOCUT ROBO-CHIPPER – TECHNICAL DATA 3.5.1 – Overall machine dimensions  ...

  • Page 31: Noise Level

      ROBOCUT ROBO-CHIPPER TECHNICAL DATA TABLE Description Unit ROBO-CHIPPER Power kW / HP 25 / 34 Overall length 2110 / 1170 Overall width Overall height 1395 / 1740 Infeed height 1000 Discharge height 1395 Infeed width Weight Number of blades Number of hammers Max.

  • Page 32: Installation And Handling

      ROBOCUT ROBO-CHIPPER 4. INSTALLATION AND HANDLING DANGER The operations described in the following paragraphs must be carried out by trained and qualified technicians. 4.1 – HANDLING AND TRANSPORT CAUTION Pay maximum attention to safety during loading and unloading operations, which must be performed by personnel who are fully qualified to use the lifting equipment (slings, forklifts etc.).
  • Page 33   ROBOCUT ROBO-CHIPPER • If transporting the machine within a limited space, the overall dimensions of the machine can be reduced by inclining the hopper towards the discharge chute. To do this, unscrew the six bolts that fix it to the body of the machine and release the control rod handle from the extension.

  • Page 34: Attaching The Equipment To The Robogreen Machine

      ROBOCUT ROBO-CHIPPER 4.2 – ATTACHING THE EQUIPMENT TO THE ROBOCUT MACHINE WARNING The Robo-Chipper must be placed in its work position using the front lifting device so that there is a distance of 100mm or greater between the lower edge of the hopper and the ground. To attach the equipment to the RoboCut machine: •...

  • Page 35: Using The Machine

      ROBOCUT ROBO-CHIPPER 5. USING THE MACHINE 5.1 – PRELIMINARY CHECKS The operator must check that the machine has been supplied with the: • Use and maintenance manual. • Inspection log book (if required). • Third party liability insurance policy (if required). If the machine is resold as a ‘second hand’...

  • Page 36: Checking The Safety Devices

      ROBOCUT ROBO-CHIPPER 5.2.2 – Checking the safety devices Check that the safety devices installed on the machine are working properly, especially the emergency stop button on the machine and the emergency stop button on the remote control. Check the integrity of all the safety guards installed on the equipment. DANGER If one or more of the parts listed above malfunctions or breaks;...

  • Page 37: Starting The Machine

      ROBOCUT ROBO-CHIPPER 5.3 – STARTING THE MACHINE DANGER Make sure that there are no obstructions that prevent the mechanisms of the machine from moving. Make sure that all controls are in neutral. WARNING To start the engine, follow the instructions in the RoboCut Operator Manual. To start the machine: Bring the engine to its correct operating temperature by running it at idle speed for a few minutes.

  • Page 38: Use

      ROBOCUT ROBO-CHIPPER 5.3.3 – Use the machine at an ambient temperature of between -20°C and +40°C. Users must wear work gloves, safety glasses or face shield, ear protectors, safety shoes, dust mask and helmet when operating the machine. The operator should pull the control and emergency handle (1) towards him/her and check that the emergency valve lever (C) is in position (2).

  • Page 39: Control Station - Work Area

      ROBOCUT ROBO-CHIPPER – CONTROL STATION - WORK AREA WARNING Do not operate the machine on slopes or in any position in which it could overturn with the equipment mounted on it. Operator responsibilities: The operator must make sure that there are no people or animals in the vicinity of the machines work area during use (minimum 50m radius of the machine).

  • Page 40: Remote Controls

      ROBOCUT ROBO-CHIPPER – REMOTE CONTROLS The machine can be controlled via the RoboCut remote control unit. Shredder start button. If the selected direction of operation is wrong, the material will be ejected from the loading inlet. Potentiometer; Increases or decrease the RPM of the shredder.

  • Page 41: Adjustments

      ROBOCUT ROBO-CHIPPER 6. ADJUSTMENTS 6.1 – ADJUSTING THE HEIGHT OF THE HOPPER If the height of the hopper needs to be adjusted (as indicated in chapter 9), remove the casing and adjust the nut (A), located at the side of the machine using a 22mm wrench.  ...

  • Page 42: Fault, Cause, Solution

    If the fault or the reason for it is not indicated in the list shown in the tables below - contact McConnel in order for repairs to be carried out.  ...
  • Page 43   ROBOCUT ROBO-CHIPPER Fault Possible Cause Possible Solution The shredder does not work The power transmission may be Check the power transmission when empty. damaged. system. If the problem persists, request technical assistance. Excessive vibration. Cutting unit unbalanced as a Find out what the exact cause result of a strong impact.
  • Page 44   ROBOCUT ROBO-CHIPPER Fault Possible Cause Possible Solution Hydraulic infeed systems Roller blocked Check that the emergency stop blocked. has not been activated via the control handle. If it has, move the control handle from the emergency stop position and pull the emergency valve lever towards you.

  • Page 45: Machine Blocked

      ROBOCUT ROBO-CHIPPER 7.1 – MACHINE BLOCKED If the machine is blocked it may be caused by material jammed between the feed roller and the rotor, in which case, proceed as follows: Switch off the machine and remove starting key. Put on protective gloves.

  • Page 46: Storage

      ROBOCUT ROBO-CHIPPER 8. STORAGE If the machine is not going to be used for extended periods, it must be stored in a place protected from the elements to prevent damage. Before storing the machine, it is recommended that you clean it thoroughly and lubricate all mechanical components to protect them from rust.

  • Page 47: Dismantling And Decommissioning

      ROBOCUT ROBO-CHIPPER 8.1 – DISMANTLING AND DECOMMISSIONING Should you decide to no longer use the machine or any part of it, it must be dismantled and decommissioned. Before disposing of the equipment, any plastic, rubber and electrical components must be separated and disposed of in the correct manner according to the regulations in force. Drain any used fluids and dispose of them in a recycling facility that is suitably equipped to handle these types of fluids.

  • Page 48: Maintenance

      ROBOCUT ROBO-CHIPPER 9. MAINTENANCE DANGER Maintenance must be carried out exclusively by McConnel Service or by a suitably qualified and authorised McConnel Dealer. Always wear personal protective equipment when performing any work or maintenance on the machine. For best performance and maximum component life, the use and maintenance instructions in the manual must be followed by the operator.

  • Page 49: Lubrication Points

      ROBOCUT ROBO-CHIPPER 9.1 – LUBRICATION POINTS Grease the machine lubrication points that are indicated with grease point decals every 50 hours. LUBRICANTS TABLE Grease Type: AGIP MU EP1  ...

  • Page 50: Periodic Maintenance

      ROBOCUT ROBO-CHIPPER 9.2 – PERIODIC MAINTENANCE Frequency of inspection / replacement Maintenance Schedule 8 hours 1 year hours hours hours months years             Machine cleaning             Check tightness of nuts and bolts  ...

  • Page 51: Cleaning The Bio-Shredder

      ROBOCUT ROBO-CHIPPER CAUTION Check the tools for wear every day and replace them if they are worn. 9.3.1 – CLEANING THE SHREDDER Remove the discharge chute (A) by unscrewing the four nuts (C) and the respective bolts (B). Remove any material residues, paying attention to the machines cutting elements.

  • Page 52: Checking The Play Of The Roller Arm And Replacing Bushings

      ROBOCUT ROBO-CHIPPER To remove blades, loosen bolts (A) using a 17mm wrench. Remove the blades and sharpen; ensure the dimensional figures stated in the blade illustration shown below are respected. Replace the blade (B) ensuring it rests against the stop (C) and that the surface on which it rests is perfectly clean.

  • Page 53: Checking The Flexible Couplings

      ROBOCUT ROBO-CHIPPER 9.3.4 – CHECKING THE FLEXIBLE COUPLINGS In order to check the wear on the pump coupling (C), remove the pump guard as stated in the previous paragraph. Check for play by moving it manually. If play exists, it should be replaced. In order to replace the coupling, unscrew the two grub screws (B), the 4 nuts (D) and remove the pump support with the pump...

  • Page 54: Hydraulic System Diagram

      ROBOCUT ROBO-CHIPPER 9.4 – HYDRAULIC SYSTEM DIAGRAM  ...
  • Page 55   ROBOCUT ROBO-CHIPPER 10. NOTES  ...
  • Page 56         For best performance … USE ONLY GENUINE McCONNEL SERVICE PARTS To be assured of the latest design improvements purchase your ‘Genuine Replacements’ from the ‘Original Equipment Manufacturer’   McCON NEL LIMITED Through your local Dealer or Stockist Always quote: ...
  • Page 57    ...
  • Page 58   CONTENTS Main Frame Module Discharge Chute Module Rotor Module Hopper Module Drive Module Hydraulic Module  ...

  • Page 59: Main Frame Module

      MAIN FRAME MODULE McCON NEL   Product: ROBO-CHIPPER                                              ...
  • Page 60   MAIN FRAME MODULE McCON NEL   Product: ROBO-CHIPPER     REF. QTY. PART No. DESCRIPTION     MAIN FRAME MODULE   4003201 MAIN FRAME   4003202 COUPLING   4003203   WASHER 4003204   SPRING WASHER   4003205   BOLT 4003206  ...

  • Page 61: Discharge Chute Module

      DISCHARGE CHUTE MODULE McCON NEL   Product: ROBO-CHIPPER                                                ...
  • Page 62   DISCHARGE CHUTE MODULE McCON NEL   Product: ROBO-CHIPPER       REF. QTY. PART No. DESCRIPTION   DISCHARGE CHUTE MODULE   4003232 DISCHARGE CHUTE   4003233 CURVED CHUTE   4003213   4003234 WASHER     4003235 BOLT   4003236  ...

  • Page 63: Rotor Module

      ROTOR MODULE McCON NEL   Product: ROBO-CHIPPER                                                ...
  • Page 64   ROTOR MODULE McCON NEL   Product: ROBO-CHIPPER       REF. QTY. PART No. DESCRIPTION   ROTOR MODULE   4003245 SPLIT PIN   4003246 SPACER   4003247 BLADE   4003248 BOLT     4003222 WASHER   4003249 SWEEPING BLADE  ...

  • Page 65: Hopper Module

      HOPPER MODULE McCON NEL   Product: ROBO-CHIPPER                                                ...
  • Page 66   HOPPER MODULE McCON NEL   Product: ROBO-CHIPPER     REF. QTY. PART No. DESCRIPTION     HOPPER MODULE   4003254   4003255   4003256 KNOB   4003257 WASHER     4003258   4003259 BOLT   4003260 CABLE   4003261 DIVERTER VALVE  ...

  • Page 67: Drive Module

      DRIVE MODULE McCON NEL   Product: ROBO-CHIPPER                                                ...
  • Page 68   DRIVE MODULE McCON NEL   Product: ROBO-CHIPPER       REF. QTY. PART No. DESCRIPTION   DRIVE MODULE   4003277 MOUNTING BRACKET   4003241 WASHER   4003208 BOLT   4003213     4003278 PUMP COVER   4003212 WASHER   4003279 COWL  ...

  • Page 69: Hydraulic Module

      HYDRAULIC MODULE McCON NEL   Product: ROBO-CHIPPER                                                ...
  • Page 70   HYDRAULIC MODULE McCON NEL   Product: ROBO-CHIPPER     REF. QTY. PART No. DESCRIPTION     HYDRAULIC MODULE   4003261 DIVERTER VALVE   4003297 HOSE   4003298 HOSE   4003299 BONDED SEAL   4003300 ADAPTOR     4003221 HYDRAULIC MOTOR  ...
  • Page 72 McConnel Limited, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Facsimile: 01584 876463. www.mcconnel.com...

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