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Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals
Modular Crimp Head
Order No. 63819-7670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63813-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 3.96mm (.156") Pitch Wire-to-Wire and 6.50mm (.256") Pitch Wire-to-Board Crimp Terminals,
16-20 AWG.
Terminal
Series No.
50597
50599
(1) Customer to cut off terminal from reel: 0.25mm (.010") maximum Cut-off Tab.
(2) See crimp specification for the individual Insulation Diameter.
DEFINITION OF TERMS
BELL MOUTH
WIRE
CUT-OFF
TAB
Doc No: ATS-6381976HM
Revision: C
Application Tooling
Specification Sheet
Terminal Order No.
Loose Piece
Reel (1)
50597-8100 50597-8000
50599-8100 50599-8000
STRIP LENGTH
CONDUCTOR
BRUSH
CONDUCTOR
CRIMP HEIGHT
Release Date: 06-23-10
Revision Date: 07-16-15
Wire Size
Insulation Diameter (2)
AWG mm
mm
2
16
1.30
3.0-3.3
.118-.130
18
0.80
2.8-3.0
.110-.118
20
0.50
2.4-2.7
.094-.106
16
1.30
3.0-3.3
.118-.130
18
0.80
2.8-3.0
.110-.118
20
0.50
2.4-2.7
.094-.106
SEAM
INSULATION CRIMP
▲SEE NOTE
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63819-7600
Strip Length
In.
mm
In.
2.70-3.30 .106-.130
BEND UP
TWISTING
BEND DOWN
ROLLING
Page 1 of 6
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Summary of Contents for molex 63819-7670
- Page 1 Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63819-7670 Order No. 63819-7600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles ...
- Page 2 Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant).
- Page 3 Hand Crimp Tool for Wire-to-Wire and Wire-to-Board Terminals 2. Insert the terminal fully into the correct profile until the terminal is fully seated and stops. 3. Bring down the wire stop blade. 4. Slide the pre-stripped wire into the wire stop blade. See Figure 1. Be sure to hold the wire in place until the terminal is fully crimped.
- Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 5 Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63819-7670 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...
- Page 6 Crimping Spring HANDLE SPRING M4 X 14mm LONG BHCS RATCHET RELEASE LEVER CRIMPING SPRING (2) Figure 6 Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6381976HM Release Date: 06-23-10 Page 6 of 6 Revision: C Revision Date: 07-16-15...
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