Chattanooga Intelect Genisys 2776 Intelect Genisys 2782 Intelect Genisys 2792 Service Manual

Chattanooga Intelect Genisys 2776 Intelect Genisys 2782 Intelect Genisys 2792 Service Manual

Ultrasound therapy system

Advertisement

Quick Links

®
Ultrasound Therapy Systems
SERVICE M M ANUAL
Ultrasound Therapy System
Models:
2776 - Serial numbers 1000 and above
2782 - Serial numbers 1000 and above
2792 - Serial numbers 1000 and above
ISO 13485 CERTIFIED

Advertisement

Table of Contents
loading

Summary of Contents for Chattanooga Intelect Genisys 2776 Intelect Genisys 2782 Intelect Genisys 2792

  • Page 1 ® Ultrasound Therapy Systems SERVICE M M ANUAL Ultrasound Therapy System Models: 2776 - Serial numbers 1000 and above 2782 - Serial numbers 1000 and above 2792 - Serial numbers 1000 and above ISO 13485 CERTIFIED...
  • Page 3: Table Of Contents

    ©2004 Encore Medical Corporation or its affiliates, Austin, Texas, USA. Any use of editorial, pictorial or layout composition of this publication without express written consent from the Chattanooga Group of Encore Medical, L.P. is strictly prohibited. This publication was written, illustrated and prepared for print by the Chattanooga Group of Encore...
  • Page 5: Foreword

    Level I and Level II Training with the necessary Training Materials from Chattanooga Group. 4. Temporary- Chattanooga Group, at its discretion and based on known experience of the technician, may grant a “Temporary Certification” to a field technician for particular troubleshooting and repair of a specific system requiring immediate attention.
  • Page 6: 1- Safety Precautions

    • DO NOT operate the Intelect or Genisys when WARNING connected to any unit other than Chattanooga Group devices. Do not operate the unit in an environment of short-wave diathermy use. Text with a “WARNING” indicator will explain •...
  • Page 7: 2- Theory Of Operation

    By storing the calibration data in the applicator there is no calibration necessary for the ultrasound board. Calibrated Chattanooga Group Ultrasound Applicators, designed specifically for the Intelect/Genisys Ultrasound Therapy Systems, can be connected and operated to provide accurate coupling and output.
  • Page 8: 3- Nomenclature

    3- NOMENCLATURE ® ® Intelect /Genisys Ultrasound Therapy Systems 3.1 Intelect/Genisys Ultrasound Therapy System The nomenclature graphics below, Figure 3.1, indicates Know the components and their functions before the general locations of the exterior components of the performing any operation on or service to the Ultrasound Ultrasound Therapy System.
  • Page 9: Intelect/Genisys Ultrasound Symbol Definitions

    3- NOMENCLATURE ® ® Intelect /Genisys Ultrasound Therapy Systems 3.2 Intelect/Genisys Ultrasound Symbol Definitions The graphic symbols listed below can be found on the Become familiar with these symbols and their definitions Ultrasound Therapy System and within the software. prior to any operation, mainteneance or repairs of the system.
  • Page 10: 4- Specifications

    4- SPECIFICATIONS Intelect ® /Genisys ® Ultrasound Therapy Systems 4.1 Intelect/Genisys Ultrasound Therapy System B.Outputs Physical Specifications One Ultrasound Output A. Dimensions C. Ultrasound Applicator Sizes Available 1. 28.8 cm (11.3”) Width 1. 1 cm 32.8 cm (12.9”) Depth 2. 2 cm 16.3 cm (6.4”) Height 3.
  • Page 11: 5- Troubleshooting

    B. Once a particular PCB has been determined as Board” only. No component level troubleshooting bad, refer to the appropriate Removal and information is or will be provided by Chattanooga Replacement Section for the board affected for Group for field troubleshooting of board components.
  • Page 12 5- TROUBLESHOOTING Intelect ® /Genisys ® Ultrasound Therapy Systems 5.1 Intelect/Genisys Software Error Messages (Continued) CODE No. TYPE MESSAGE PROBABLE CAUSES POSSIBLE REMEDIES ERR_EEPROM 1. Bad Control Board A. Replace Control Board. Error accessing the internal EEPROM used to store system configuration settings and protocols.
  • Page 13 5- TROUBLESHOOTING Intelect ® /Genisys ® Ultrasound Therapy Systems 5.1 Intelect/Genisys Software Error Messages (Continued) CODE No. TYPE MESSAGE PROBABLE CAUSES POSSIBLE REMEDIES CRIT_ERR_US_BOARD 1. Ultrasound Board to Control Board A. Reseat Connecting Header into Some type of critical Connecting Header loose or Control Board.
  • Page 14: Intelect/Genisys Ultrasound Diagnostics

    Ultrasound Therapy for Chattanooga Group Ultrasound Products. It is System. absolutely necessary for the Field Technician to have available and use the Ohmic Industries UPM DT 10 or 2.
  • Page 15: Visual Inspection

    5- TROUBLESHOOTING ® ® Intelect /Genisys Ultrasound Therapy Systems 5.3 Visual Inspection A. General Visually inspect the Ultrasound Therapy System. A visual inspection can, to an experienced Technician, indicate possible abuse of the system and/or internal problems. 5.4 Leakage Tests Conduct all necessary leakage tests as required per “Chapter 7 Electrical Equipment”...
  • Page 16: Ultrasound Tests

    5- TROUBLESHOOTING ® ® Intelect /Genisys Ultrasound Therapy Systems 5.6 Ultrasound Tests A. Equipment Required 1. Degassed Water. Refer to page 10 for Degassed Water Recipes. 2. Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter. 3. Dissolved Oxygen Test Kit. Used to test oxygen level of degassed water.
  • Page 17: Ultrasound Applicator Output Test

    5- TROUBLESHOOTING Intelect ® /Genisys ® Ultrasound Therapy Systems 5.8 Ultrasound Applicator Output Test Perform this test using all available Applicators for the unit being tested. A. Ultrasound Applicator Output Test Procedures 1.Set up Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with Degassed Water.
  • Page 18: Ultrasound Duty Cycle Test

    5- TROUBLESHOOTING ® ® Intelect /Genisys Ultrasound Therapy Systems 5.9 Ultrasound Duty Cycle Test This test is performed using only the 5 cm Applicator. A. Ultrasound Duty Cycle Test Procedures 1. Set up Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter per Operator’s Instructions and fill test reservoir with Degassed Water.
  • Page 19: 6- Removal & Replacement

    6- REMOVAL & REPLACEMENT Intelect ® /Genisys ® Ultrasound Therapy Systems 6.1 General REMOVE MAINS REMOVE POWER CORD PLYNTH WARNING UNPLUG THE UNIT FROM THE POWER SOURCE AND/OR REMOVE BATTERY BEFORE ATTEMPTING ANY REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK. A.
  • Page 20: Fan Removal & Replacement

    6- REMOVAL & REPLACEMENT Intelect ® /Genisys ® Ultrasound Therapy Systems 6.3 Fan Removal & Replacement REMOVE SCREWS BAFFLE WARNING UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK. A. Fan Removal 1.
  • Page 21: Power Supply Removal & Replacement

    6- REMOVAL & REPLACEMENT ® ® Intelect /Genisys Ultrasound Therapy Systems 6.4 Power Supply Removal & Replacement WARNING UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK. REMOVE SCREWS DANGER FIGURE 6.9 IF POWER SUPPLY HAS FAILED HI-POT TEST, IT WILL RETAIN HIGH VOLTAGE IN THE GREEN WITH...
  • Page 22: Ultrasound Board Removal & Replacement

    6- REMOVAL & REPLACEMENT Intelect ® /Genisys ® Ultrasound Therapy Systems 6.5 Ultrasound Board Removal & Replacement SCREW SCREW WARNING UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING REMOVAL REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK. A. Ultrasound Board Removal SCREW SCREW 1.
  • Page 23: Lcd Display Removal & Replacement

    6- REMOVAL & REPLACEMENT Intelect ® /Genisys ® Ultrasound Therapy Systems 6.6 LCD Display Removal & Replacement RELEASE RETAINING 2 SCREWS BRACKET TABS WARNING EACH END UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING REMOVAL REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK.
  • Page 24: Control Board Removal & Repalcement

    6- REMOVAL & REPLACEMENT Intelect ® /Genisys ® Ultrasound Therapy Systems 6.7 Control Board Removal & Replacement RETAINING SCREWS WARNING UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REMOVAL OR REPLACEMENT PROCEDURES TO PREVENT ELECTRICAL SHOCK. A. Control Board Removal 1.
  • Page 25: 7- Ultrasound Applicator Calibration

    7- ULTRASOUND APPLICATOR CALIBRATION Intelect ® /Genisys ® Ultrasound Therapy Systems 7.1 General A. Tools and Equipment Required 1. Ultrasound Therapy System being serviced. 2. All Ultrasound Applicators for the unit being serviced. 3. Ohmic Instruments UPM DT 10 or UPM DT 100 Ultrasound Power Meter, set to “watts”.
  • Page 26: 8- Parts

    8- PARTS ® ® Intelect /Genisys Ultrasound Therapy Systems Ultrasound Assembly 1 & 2 (See Page 24) Fan Connector 3 & 4 Power Supply Connector (See Pages26 - 27) Battery Connector 7 (Optional)
  • Page 27 8- PARTS Intelect ® /Genisys ® Ultrasound Therapy Systems Ultrasound Assembly ITEM PART DESCRIPTION NUMBER NUMBER REQ’D 27402 Top Assembly (Grey)- See page 24 for breakdown 27247 Top Assembly (Blue)- See Page 24 for breakdown 27361 Rear Vent (Grey) 27363 Rear Vent (Blue) 27142 M3 x 6mm S.S.
  • Page 28 8- PARTS ® ® Intelect /Genisys Ultrasound Therapy Systems Ultrasound Top Assembly 1 & 1A 2 & 2A 3 & 3A (See Page 25) ITEM PART DESCRIPTION NUMBER NUMBER REQ’D 27552 Top Moulding Assembly (Grey) 27553 Top Moulding Assembly (Blue) 27370 Power Button (Grey) 27262...
  • Page 29 8- PARTS Intelect ® /Genisys ® Ultrasound Therapy Systems Ultrasound Control PCB Assembly ITEM PART DESCRIPTION NUMBER NUMBER REQ’D 27268 Control PCB 27012 Contrast Knob 27264 Transportables LCD 27261 LCD Spacer...
  • Page 30 8- PARTS Intelect ® /Genisys ® Ultrasound Therapy Systems Ultrasound Bottom Assembly...
  • Page 31 8- PARTS ® ® Intelect /Genisys Ultrasound Therapy Systems Ultrasound Bottom Assembly ITEM PART DESCRIPTION NUMBER NUMBER REQ’D 27136 M4 x 35mm S.S. Pan Head Screw 27266 27367 Fan Seal 27142 M3 x 6mm S.S. Pan Head Screw 27265 Power Supply 27277 Universal Snap-In Inlet 27256...
  • Page 38: 10- Warranty

    Ultrasound Therapy Systems Chattanooga Group ("Company") warrants that the Ultrasound Therapy System("Product") is free of defects in material and workmanship. This warranty shall remain in effect for two years (24 months) from the date of original consumer purchase. If this...
  • Page 39 More Trusted Products from Chattanooga Group ® ® Adapta Intelect Massage Tables & Chairs Ultrasound and Electrotherapy Products ™ A.E.R. Boot Magneciser ™ Auto Edema Reduction Boot Exercise Equipment ™ A.E.R. Compression System Measurement Instruments Hot and Cold Compression Therapy Dynamometers, Goniometers, ect.

Table of Contents