GEZE Powerturn Installation And Service Instructions Manual
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GEZE Powerturn Installation And Service Instructions Manual

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Powerturn
EN Installation and service instructions
Valid for variants:
Powerturn (1-leaf/2-leaf)
Powerturn F (1-leaf)
Powerturn F-IS (2-leaf)
Powerturn F/R (1-leaf)
Powerturn F/R-IS (2-leaf)
156563-04

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Summary of Contents for GEZE Powerturn

  • Page 1 Powerturn EN Installation and service instructions Valid for variants: Powerturn (1-leaf/2-leaf) Powerturn F (1-leaf) Powerturn F-IS (2-leaf) Powerturn F/R (1-leaf) Powerturn F/R-IS (2-leaf) 156563-04...

  • Page 2: Table Of Contents

    Tools and aids................................6 Scope of delivery and completeness ........................7 Transportation and storage ..........................7 Product description ..............................8 System description and technical data ..............................8 5.1.1 Max. range of use - Powerturn..................................8 5.1.2 Mechanical data ........................................8 5.1.3 Electrical data ........................................8 Basic structure and extension ..................................9 5.2.1...
  • Page 3 Service and maintenance ..........................47 10.1 Dangers during mechanical service ............................... 47 10.2 Maintenance work ......................................47 10.3 Electrical service......................................47 10.4 Electrical faults........................................ 48 Powerturn installation check list ........................48 Supplementary installation sheet for fitting the lever in the correct position ....... 49...

  • Page 4: Symbols And Illustrations

    Powerturn Symbols and illustrations Warning notices In these instructions, warning notices are used to warn against material damage and injuries. Always read and observe these warning notices. Observe all measures marked with the warning symbol and warning word. Warning Warning...

  • Page 5: Safety Instructions

    à The country-specific laws and regulations are to be observed during safety-related tests. à If unauthorised changes are made to the system, GEZE cannot be held liable in any way whatsoever for any resulting damage, and the statement of approval for use in escape and rescue routes is no longer valid.

  • Page 6: Safety-Conscious Working

    Tools and aids Powerturn Safety-conscious working à Secure workplace against unauthorised entry. à Watch the swivelling range of long system parts. à Never carry out work with a high safety risk (e.g. installing the drive, cover or door leaf) while alone.

  • Page 7: Scope Of Delivery And Completeness

    Transportation and storage à The Powerturn drive unit is not built for hard knocks or for falling from a height. Do not throw, do not drop. à Storage temperatures under –30 °C and above +60 °C can result in damage to the device.

  • Page 8: Product Description

    5. 1 . 1 Max. range of use - Powerturn This chart shows maximum values for door width and door weights for the use of the Powerturn/Powerturn F. The closing time to be set must be determined in accordance with the specifications below.

  • Page 9: Basic Structure And Extension

    Powerturn Product description Basic structure and extension 5.2. 1 Drive Side panels Mounting plate Drive axle, continuous Motor gear unit Control unit Cover Cap section cover E-cover Connector panel 5.2.2 Roller guide rail with lever Installation depends on the type of installation chosen.

  • Page 10: Link Arm

    à The 2-leaf version corresponds to the 1-leaf type of installation. à We recommend the installation type involving link arms for the external doors. The Powerturn allows the following types of installation, each in DIN left and DIN right: 5.3. 1...

  • Page 11: Door Overlap Ü [Mm]

    Powerturn Product description Type of installation Dimension Powerturn Powerturn F Door installation hinge side rail Reveal depth LT [mm] 0–50 Door overlap Ü [mm] 0–30 Max. door opening angle TÖW [°] approx. 126 Standard roller guide rail L = [mm]...

  • Page 12: Preparing Installation

    Preload Lever 330 mm Lever 450 mm (not permissible for Powerturn F) See sales unit: Roller guide rail Powerturn transom installation opposite hinge side An integrated opening restrictor has no effect when the reveal depth is > 130 mm Preparing installation 6.

  • Page 13: Preparations To Be Made On Site

    Powerturn Preparing installation 6. 1 . 1 Preparations to be made on site Checking of the location conditions and the required space à The substructure must ensure safe attachment of the drive. à The bottom edge of the element mounted at the lowest point (roller guide rail or link arm) must be mounted at least 2 m above the floor.

  • Page 14: Fitting Dimensions For The Installation Types

    Preparing installation Powerturn Fitting dimensions for the installation types 6.2. 1 Transom installation hinge side with standard roller guide rail à Hole pattern DIN left and DIN right reversed. à Follow different installation instructions for a sensor roller guide rail.

  • Page 15: Transom Installation Opposite Hinge Side With Standard Roller Guide Rail

    Powerturn Preparing installation 6.2.2 Transom installation opposite hinge side with standard roller guide rail à Hole pattern DIN left and DIN right reversed. à Follow different installation instructions for a sensor roller guide rail. Fastening DIN right Fastening DIN left Dimensional reference centre of hinge/bottom edge of frame concealed line-feed possible in the hatched area, e.g.

  • Page 16: Door Leaf Installation, Hinge Side, With Standard Roller Guide Rail

    Preparing installation Powerturn 6.2.3 Door leaf installation, hinge side, with standard roller guide rail Hole pattern DIN left and DIN right reversed. Fastening DIN left Fastening DIN right Dimensional reference centre of hinge/top edge of door Directional arrow for precise positioning of the mounting plate...

  • Page 17: Door Leaf Installation, Opposite Hinge Side, With Standard Roller Guide Rail

    Powerturn Preparing installation 6.2.4 Door leaf installation, opposite hinge side, with standard roller guide rail Hole pattern DIN left and DIN right reversed. Fastening DIN right Fastening DIN left Dimensional reference centre of hinge/bottom edge of frame Directional arrow for precise positioning of the mounting plate...

  • Page 18: Door Installation, Hinge Side, With Link Arm

    Preparing installation Powerturn 6.2.5 Door installation, hinge side, with link arm Hole pattern DIN left and DIN right reversed. Fastening DIN left Fastening DIN right Dimensional reference centre of hinge Directional arrow for precise positioning of the mounting plate Hinge size 220 mm...

  • Page 19: Transom Installation Opposite Hinge Side With Link Arm

    Powerturn Preparing installation 6.2.6 Transom installation opposite hinge side with link arm Hole pattern DIN left and DIN right reversed. Fastening DIN right Fastening DIN left Dimensional reference centre of hinge concealed line-feed possible in the hatched area, e.g. Ø 20 mm for the mains connection cable or low-voltage connection (a side line-feed is also possible as an option, see chapter 7.2)

  • Page 20: 1-Leaf Installation With Cover Extension Kit Or Extended Cover

    Preparing installation Powerturn 6.2.7 1-leaf installation with cover extension kit or extended cover Only install approved components. Partitioned cover, length = min. 115 mm Install the mounting plate (1) (refer to chapter 7.1). Slide the template (2) into the mounting plate (1).
  • Page 21 Powerturn Preparing installation Take the side panel (7) off the drive. Push the additional side panel (8) into the side panel from below. Not for continuous cover. Attach the side panel (9) to the cover fixing (5) using 2 screws M5 × 10 (10).

  • Page 22: 2-Leaf Installation With Intermediate Cover Kit With Partitioned Or Continuous Cover

    Preparing installation Powerturn 6.2.8 2-leaf installation with intermediate cover kit with partitioned or continuous cover Adjust the position of the base plate (2) in the centre or in relation to the shape of the door, using a spirit level if necessary.

  • Page 23: Installation

    Powerturn Installation Screw down the mounting plate (3). Install the 2nd drive on the right side in the same way. 1 0 7 Installation Heed the installation check list in chapter 11. 7. 1 Installing the mounting plate à Make sure the mounting plate is in the correct position, see directional arrow (1).
  • Page 24 Installation Powerturn Screw the door transmission cable onto the connecting bracket (2). Preparing end cap The pocket (4) only needs to be cut out if a door transmission cable is being used. à For all other installation types, carefully detach both side panels (1) and (2).

  • Page 25: Sensor Cable Guiding Via Door Transmission Cable In The Case Of Transom Installation

    Powerturn Installation 7.2.2 Sensor cable guiding via door transmission cable in the case of transom installation Preparing end cap Cutting out a pocket (4) and drilling through the screw domes (5) is only necessary when a drip loop is used from the sensor to the drive.

  • Page 26: Preparing The Electrical Connection

    Lay the 230 V connection cable (1) flat above the plug connection (2). For further working steps, see the wiring diagram Powerturn, mat. no. 154919. Preparing the drive à For the correct position and alignment of the drive, see chapter 6.2. At the drive, detach the clamping claw (3) located on the lower side after the drive has been installed.

  • Page 27: Hooking The Drive Into The Mounting Plate

    Powerturn Installation Hooking the drive into the mounting plate à The connector panel must be loosened with 5-10 mm clearance to the ceiling above, see chapter 7.6. If there is insufficient space above the drive, insert the counter piece (1) and the optional spindle extension be- fore the drive is installed (see chapter 7.12 and 7.13).

  • Page 28: Access To The 230 V Connection With Drive Installed

    Installation Powerturn The drive is considered to have been installed properly when the screw tunnel (8) for the screw (7) is aligned. Screw in the screw (7) (M6 × 40) (tightening torque approx. 10 Nm). Tighten the screws (6) at the lower clamping claw (tightening torque approx.

  • Page 29: Establishing Electrical Plug-In Connections

    Powerturn Installation Use a screwdriver to remove the connector panel (7) incl. housing, and detach it in the direction of the arrow. The 230 V terminal (8) is now accessible and can be connected. Then mount all parts again in reverse order. Make sure that the ribbon cables have been laid properly again.

  • Page 30: Installing Cable Guides

    A cable guide can be used to route cables through the drive. The max. cable diameter at the top and bottom is 6 mm. With 2-leaf systems there is a danger of collision with the closing sequence control Powerturn IS. Insert the cable guide (1) onto the gear at the...

  • Page 31: Installing The Standard Roller Guide Rail

    Powerturn Installation Installing the standard roller guide rail Heed the separate installation instructions for sensor roller guide rail. Push the suspension bolts completely into the rail. Push the optional opening restrictor into the rail (refer to chapter 7.10). Insert the end caps left and right into the standard roller guide rail.

  • Page 32: Installing The Link Arm Bearing Block

    Installation Powerturn 7. 1 1 Installing the link arm bearing block Follow separate installation instructions in situations involving the use of the sensor link arm. Screw the link arm bearing block (1) on with 2 screws. 7. 1 2 Inserting the counter piece...

  • Page 33: Installing The Shaft Cover

    Powerturn Installation 7. 1 4 Installing the shaft cover Both shaft covers must be inserted before the lever is installed. Preparing the shaft covers Shaft cover on the counter piece side Disconnection points Shaft cover on the lever-side Gate Carefully detach both shaft covers at the disconnection points (2).

  • Page 34: Fitting The Mounting Aid

    Installation Powerturn 7. 1 5 Fitting the mounting aid à The mounting aid (mat. no. 158454) is only required for installing the roller guide rail. It is not required for installing the link arm. à The mounting aid is reusable, and can remain with the fitter.
  • Page 35 Powerturn Installation Transom installation hinge side with roller guide rail Transom installation opposite hinge side with roller guide rail Note the chart with preload, see “Transom installation-hinge side-rail / reveal / max. door opening angle chart” on page 12 Door leaf installation hinge side with roller guide rail...

  • Page 36: Disassembling The Lever

    Installation Powerturn Align the door with the roller guide rail (5) and the suspension bolts (6). Danger of damage to the thread. Ensure that the suspension bolt is screwed in straight. Screw in the suspension bolt (6) and tighten it in a counter-clockwise direction (tightening torque = approx. 15 Nm).

  • Page 37: Installing And Removing The Link Arm

    Powerturn Installation 7. 1 7 Installing and removing the link arm 7. 1 7. 1 Installing the link arm 90° 90° 13° Door leaf installation hinge side with link arm Transom installation opposite hinge side with link arm Telescope bar...

  • Page 38: Installing The Integrated Closing Sequence Selector

    Suitable as smoke protection door Suitable as fire protection door Suitable as fire and smoke protection door Note: Only one class may be entered. If the Powerturn rather than the Powerturn F is installed, the digit “0” must always be entered!
  • Page 39 On escape routes without turning fitting For self-locking fire protection doors without turning fitting Note: Only one class may be entered. Powerturn F must always be used for self-locking fire protection doors (4)! Safety at automatic door systems — version/installation (seventh character)

  • Page 40: Electrical Connection

    Electrical connection Powerturn Electrical connection A safety analysis must be carried out and safety sensors installed if necessary (see Powerturn wiring diagram). 8. 1 Mains connection WARNING! Risk of fatal injury due to electric shock! The electrical system (230 V) may only be connected and disconnected by a professional electrician.

  • Page 41: Settings

    Powerturn Settings Settings 9. 1 Setting the closing force à The closing force must be set at the power storage device for all installation types in such a way that the door closes in a secure manner when in the de-energised state. (For types of installation see chapter 5.3).
  • Page 42 Settings Powerturn à The illustrations for the EN class setting are only intended as a guide. à The closing torques to be observed at 0–4° door opening angle are listed in the table below. à Risk of faults on the drive. Do not exceed maximum closing torques.

  • Page 43: Closing Time And Latching Action Function For De-Energised Operation

    à A power connection is necessary for setting the braking force parameter. à See the Powerturn wiring diagram for more details on setting the braking force parameter. Set the “braking force” parameter using à DPS (display programme switch): 01 …...

  • Page 44: Final Installation

    Settings Powerturn Final installation 9.3. 1 Breaking the end caps out Remove end caps (1) and (2) from the packaging, carefully detach them from the bar. Dispose of the gate (3) 1 Right end cap 2 Left side panel 3 Gate 9.3.2 Inserting end caps The side panel can also be inserted after the cover has been put on.
  • Page 45 Powerturn Settings Clip the side panel in at the front. Inserting the side panel with the e-cover Attach the side panel (2) at the rear and clip it in. Slide the e-cover (3) over the connector panel.

  • Page 46: Attaching The Cover

    Attaching the cover Make sure that no cables become jammed. Clip on the GEZE logo (1) in a suitable position on the cover and turn by 180° if necessary. Slide the cover (2) over the drive and engage it. 9.3.4 Removing the cover and side panels Unlatch the cover and pull it off the drive.

  • Page 47: Service And Maintenance

    Disconnect the system from the mains before working on the motor. Let the motor cool down. 10.2 Maintenance work The Powerturn is maintenance-free to a great extent and no extensive work has to be carried out with the excep- tion of that specified below: Check fixing screws for tightness.

  • Page 48: Electrical Faults

    Let “service mode” be executed completely (see wiring diagram). Powerturn installation check list Test on Page in Chapter Completed All cables routed correctly for installation of the Powerturn? – – Mounting plate installed? Option: Door transmission angle installed for door leaf installation? Option: Cover mounting plate installed? 6.2.7...

  • Page 49: Supplementary Installation Sheet For Fitting The Lever In The Correct Position

    9.3.2 All cables secured? Additional cable guide set in place? Cover attached? 9.3.3 Powerturn put into operation with ST220 (jack plug on the side panel)? – – (See wiring diagram) Set the opening time to “Limitation of use of Pow- erturn with opening times up to 90°...
  • Page 50 Powerturn installation check list Powerturn...
  • Page 51 Powerturn Powerturn installation check list...
  • Page 52 Powerturn installation check list Powerturn...
  • Page 53 Powerturn Powerturn installation check list...
  • Page 54 Powerturn installation check list Powerturn...
  • Page 55 Powerturn Powerturn installation check list...
  • Page 56 E-Mail: leonberg.de@geze.com Baltic States – Iberia Scandinavia – Norway Lithuania / Latvia / Estonia GEZE Iberia S.R.L. GEZE Scandinavia AB avd. Norge GEZE GmbH E-Mail: norge.se@geze.com E-Mail: baltic-states@geze.com E-Mail: info.es@geze.com Niederlassung Süd-Ost www.geze.no www.geze.es Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com...

This manual is also suitable for:

Powerturn fPowerturn f-isPowerturn f/rPowerturn f/r-is

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