GEZE Powerdrive Installation And Service Instructions Manual
GEZE Powerdrive Installation And Service Instructions Manual

GEZE Powerdrive Installation And Service Instructions Manual

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Powerdrive
EN Installation and service instructions
Product family
192477-01

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Summary of Contents for GEZE Powerdrive

  • Page 1 Powerdrive EN Installation and service instructions Product family 192477-01...
  • Page 2: Table Of Contents

    Maintenance ........................................25 Troubleshooting ..............................27 Mechanical faults ......................................27 Electrical faults........................................ 29 Drive type plate ..............................30 Inspection of the installed door system ......................31 10.1 Measures to prevent and secure hazardous areas ..........................31 10.2 Assembly check list Powerdrive product family ..........................31...
  • Page 3: Introduction

    If there are several actions to be taken, keep to the given order. Revisions and validity Version 01: valid for Powerdrive product family from model year 2021 Product liability In compliance with the liability of the manufacturer for his products as defined in the German “Product Liability Act”, compliance with the information contained in this brochure (product information and intended use, misuse,...
  • Page 4: Fundamental Safety Notes

    à in the installation variants / types of installation documented by GEZE à within the tested/approved area of application (climate / temperature / IP rating) Any other use is considered non-intended and will lead to the exclusion of all liability and warranty claims to GEZE. Safety notes à...
  • Page 5: Safety-Conscious Working

    Powerdrive product family Fundamental safety notes The product should be installed or incorporated in such a way that effortless access to the product is guaranteed during any repairs and/or maintenance, and that any removal costs do not stand out of economic proportion to the value of the product.
  • Page 6: About This Document

    About this document 3. 1 Overview These instructions describe the installation of the Powerdrive product family automatic sliding door systems without fixed panel. The following drawings illustrate installation with ISO profile systems. The following profiles can also be used in combination with the Powerdrive product family: à...
  • Page 7: Overview

    70506-0-001 Drive drawing Powerdrive PL/FR drives 70506-ep01 Installation diagram Powerdrive PL/FR ISO glass fitting 70506-ep03 Installation diagram Powerdrive PL/FR toughened safety glass fitting 70506-ep09 Installation diagram Powerdrive PL/FR wooden leaves 70506-ep10 Installation diagram Powerdrive PL/PL-FR & hook bolt lock 70506-ep15 Installation diagram Powerdrive PL/PL-FR ISO &...
  • Page 8: Torques

    Installation Powerdrive product family Torques The torques are given at the respective installation step. Components and assembly groups See the ep-drawing for the required installation situation and drive drawings. Installation WARNING! Risk of fatal injury due to electric shock! Do not loosen screw-fitted , electrical ground connections.
  • Page 9: Mounting The Floor Guide

    Powerdrive product family Installation View from above Fastening drill holes Track Sealing profile Wall strip Protective leaf Mounting the floor guide à The floor guide is selected based on the on-site conditions. One of the following floor guide options must be used.
  • Page 10: Installing The Moving Leaf

    Installation Powerdrive product family 5.3.3 Adjustable angled floor guide wall installation (option) Screw the fastening bracket (2) onto the fixed panel (1) using two screws (6) (tightening torque 10 Nm). Align the moving leaf (4) and thereby the adjusting angle (3).
  • Page 11 Powerdrive product family Installation 5.4.2 Inserting roller carriage into the track CAUTION! Risk of injury due to a falling roller carriage! Ensure that the counter-rollers are placed correctly when placing the roller carriage. Swivel the roller carriage (1) into the track from the front.
  • Page 12 Installation Powerdrive product family 5.4.3 Fitting the moving leaves WARNING! Risk of injury caused by moving leaf falling over! The moving leaves are very heavy. At least 2 people should work together to set up the moving leaf. WARNING! Risk of injury due to glass breakage.
  • Page 13 Powerdrive product family Installation 5.4.4 Adjusting the moving leaves WARNING Risk of crushing! The moving leaves are still unsecured and move easily. Ensure that the moving leaves are not moved accidentally or by unauthorised persons! Observe the applicable standards and guidelines on crushing, shearing and drawing-in spots.
  • Page 14 Installation Powerdrive product family 5.4.5 Adjusting the counter-roller The counter-roller (2) must have a vertical clearance of approx. 0.5 mm to the track (corresponds approximately to the thickness of 4 sheets of copying paper). Loosen the locknut (1). Move the counter-roller (2) until there is a clearance of approx. 0.5 mm to the track.
  • Page 15 Powerdrive product family Installation 5.4.6 Installing the driver à Drivers must not touch any obstacle over the entire travel path. à See the drive drawing for the precise position of the driver. 1-leaf Mount the driver for 1-leaf door systems in the following positions: à...
  • Page 16: Mounting The Drive Components

    Installation Powerdrive product family Mounting the drive components 5.5. 1 Fitting the tooth belt Cut the tooth belt to length. Place the toothed belt on the motor pulley and deflection pulley. If there is a toothed belt locking present: Thread the tooth belt into the toothed belt locking.
  • Page 17 Powerdrive product family Installation 5.5.3 Tensioning the tooth belt The tooth belt must be pre-tensioned with 300 N ±35 N (see drive drawing). Undo 2 screws (2). Slide the motor gear unit (3) to the right by hand. Undo the screw (1) and move the sliding block...
  • Page 18 Installation Powerdrive product family 5.5.5 Setting the stop buffer Undo the setscrews (2) on the stop buffer (1). Slide the moving leaf to the open position. Slide the stop buffer on the roller carriages. Tighten the setscrews (2) using the Allen key (torque 3 Nm).
  • Page 19: Installing Cable Guides

    Powerdrive product family Installation If necessary enlarge the drill hole. Tighten screws (1). Adjust the locking guide (3) so that the tooth belt neither touches nor has too much clearance. To do so, loosen 2 screws (4), move the locking guide (3) and re-tighten the flathead screws (4)
  • Page 20: Connecting The Tooth Belt Locking Mechanism (Optional) And Control Unit

    Installation Powerdrive product family Connecting the tooth belt locking mechanism (optional) and control unit Plug the cable tooth belt locking mechanism (optional) (1) in at the control unit (2). Route the cable to the tooth belt locking mechanism (optional). Connecting the transformer ground The track is not earthed if there is a poor connection between earthing jumper (3) and track.
  • Page 21: Production Test And Commissioning

    Powerdrive product family Production test and commissioning Production test and commissioning 6. 1 Connecting the drive WARNING Risk of fatal injury due to electric shock! The electrical system (230 V) may only be connected and disconnected by a professional electrician or specialist electrical technician.
  • Page 22: Mounting The Cover

    Production test and commissioning Powerdrive product family Mounting the cover WARNING! Risk of injury! People can be injured when the cover is handled. Always make sure two people handle the cover. WARNING! Risk of injury from falling cover! Make sure that the cover is attached along the entire length of the track.
  • Page 23 Powerdrive product family Production test and commissioning 6.2.2 Attaching the cover Hook the cover (2) with cover fixing (1) on the track (3). The cover may not be swiveled up by more than 90° during opening. See Chapter 7.1.1 on how to remove the cover.
  • Page 24: Mounting The Safety Devices

    Production test and commissioning Powerdrive product family 6.2.3 Connecting cover earthing Connect the earthing cable (2) of the cover with the second plug-in connection of the device flat plug (1). Mounting the safety devices For information about connection and parameter setting of the safety sensors, and the inputs and outputs and on commissioning, please refer to the wiring diagram.
  • Page 25: Service And Maintenance

    Powerdrive product family Service and maintenance Service and maintenance 7. 1 Mechanical service 7. 1 . 1 Removing the cover Before opening the cover each time, check the following: à Are the leaf springs and cover fixings fitted correctly (see Chapters 6.2.1 and 6.2.2)?
  • Page 26 Service and maintenance Powerdrive product family Wear parts present Exchange interval Rechargeable battery Two years Roller carriage track and support rollers In case of wear or damage Cleaning and sealing brushes In case of wear or damage Tooth belt In case of wear or damage...
  • Page 27: Troubleshooting

    Powerdrive product family Troubleshooting Troubleshooting 8. 1 Mechanical faults Cause Remedy Track bent Replace the track Check the installation surface Moving leaf stiff Check the moving leaf (see Chapter 8.1.1) Roller carriage jammed or defective, high abrasion on Replace the track roller (see Chapter 8.1.3),...
  • Page 28 Troubleshooting Powerdrive product family 8. 1 .3 Replacing track rollers 1 1 1 1 1 1 1 4 1 1 1 1 1 1 3 Remove the roller carriage (3), see Chapter 8.1.2. Screw the pivots (1) of the track rollers off.
  • Page 29: Electrical Faults

    Powerdrive product family Troubleshooting Electrical faults For read-out instructions and a list of fault messages, see wiring diagram. 8.2. 1 Replacing fuse in transformer DANGER! Risk of fatal injury due to electric shock! If the main switch on the transformer is activated, the fuse is still energised since it is upstream of the main switch.
  • Page 30: Drive Type Plate

    Drive type plate Powerdrive product family Drive type plate Only relevant in Germany and within the scope of validity of DIN 18650-1. Add the classification code to the type plate. Powerdrive Sliding door operator 50 °C Input 230 V 50 Hz 0.87 A...
  • Page 31: Inspection Of The Installed Door System

    Are all components mounted in accordance with the following instructions: – – à Pre-installation instructions for the Powerdrive product family – – à Installation instructions Powerdrive – girder section and side panel – – à Pre-installation instructions profile system leaves and side panel – –...
  • Page 32 E-Mail: leonberg.de@geze.com Baltic States – Iberia Scandinavia – Norway Lithuania / Latvia / Estonia GEZE Iberia S.R.L. GEZE Scandinavia AB avd. Norge GEZE GmbH E-Mail: norge.se@geze.com E-Mail: baltic-states@geze.com E-Mail: info.es@geze.com Niederlassung Süd-Ost www.geze.no www.geze.es Tel. +49 (0) 7152 203 6440 E-Mail: muenchen.de@geze.com...

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