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Preface This document is the original document. All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made for the user's internal purposes. Suggestions and comments for improving this documenta- tion will be gratefully received.
Introduction Introduction Validity of documentation This documentation is valid for the product PSS67 IO1 16FDI. It is valid until new docu- mentation is published. This operating manual explains the function and operation, describes the installation and provides guidelines on how to connect the product.
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Introduction INFORMATION This gives advice on applications and provides information on special fea- tures. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Overview Unit features Application of the product PSS67 IO1 16FDI: PSS67 device of the performance class "PSS 4000 I/O" for use in a rugged industrial envir- onment up to protection type IP67, for connection to a control system with SafetyNET p.
Input module on slot 3 with plug-in connectors X07 and X08 Diag LED End cap for the microSD card and reset button Status LEDs Field for 2D code, field for firmware and hardware version, field for MAC ad- dress Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Interface to power supply for the supply voltage for device supply and load supply Functional earth X0 Type designation/abbreviation for the performance class PSS 4000 I/O Scope of supply PSS67 device PSS67 IO1 16FDI with: – End cap for the microSD card and reset button – 13 label strips –...
Safety Intended use The PSS67 device PSS67 IO1 16FDI is suitable for use in a rugged industrial environment up to protection type IP67. It may not be used in a potentially explosive area. The PSS67 device PSS67 IO1 16FDI is suitable for use in safety-related applications with SafetyNET p.
In safety-related applications, please comply with the mission time T in the safety-re- lated characteristic data. When decommissioning, please comply with local regulations regarding the disposal of electronic devices (e.g. Electrical and Electronic Equipment Act). Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Function description Function description The PSS67 device PSS67 IO1 16FDI consists of a head module of the performance class PSS 4000 I/O with a SafetyNET p interface and four input modules. The head module and input modules are connected via an internal module bus. The inputs of each module are im- plemented on two plug-in connectors.
Further information on SafetyNET p can be found in the "PSS 4000 System Description". 4.2.2 Integrated protection mechanisms The PSS67 device has the following protection mechanisms: Multi-channel diverse processor section Cyclical self tests Potentially isolated SafetyNET p interface Temperature monitoring Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Test pulse outputs T0 and T1 are independent and use different test pulses. The test pulse outputs are short circuit-proof. Test pule outputs have a current limit. Test pulses can be switched on or off. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
1 with plug-in connectors I1(X03:2) X03 and X04 I2(X04:4) I3(X04:2) I0(X05:4) FS_I_DI Data: SAFEBOOL Input data I0 ... I3 for the module on slot 2 with plug-in connectors I1(X05:2) X05 and X06 I2(X06:4) I3(X06:2) Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
The relationship between the load current at the load supply and the operating temperature is illustrated in the following derating diagram. The device supply is limited to a maximum of 8 A. T [°C] I [A ] Fig.: Derating diagram for the load supply Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Minimum conductor cross section of the earth cable on the fixing screw (X0) is 2.5 mm². For the fixing screw you can use the supplied ratchet screw for the functional earth con- nection. Tighten the fixing screw with a torque of 1.2 Nm. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
For details of the cable length for the test pulses see Technical details [ 30]. Pilz pre-assembled cable can be used to connect the inputs (see order reference). We recommend you use pre-assembled Pilz connectors to connect the inputs and test pulse outputs (see order reference).
1: + 24 VDC supply voltage for device nector supply L-coded 2: 0 V supply voltage for load supply 3: 0 V supply voltage for device supply 4: + 24 VDC supply voltage for load sup- 5: Connection to functional earth. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
+24 V DC 0 V DC 0 V DC max. 8 A max. 16 A +24 V DC Infeed for Infeed for device supply load supply Fig.: Separate power supplies for device supply and load supply Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Depending on the application, serious injury or death may result. Avoid short circuits through – Appropriate wiring – Wiring in accordance with the requirements of IEC 61076-2-101 and IEC 60204-1, clause 14.1.1 and 14.1.2 Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
PAS4000 or the combination of OPC Server and PSS 4000 Diag Control. Display elements Legend LED on LED flashes LED off 7.2.1 I0 ... I3 (X01 ... X08) Colour State Meaning - - - 0 signal is present Green 1 signal is present Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
A major FS error is present for at least one FS system sec- tion (see diagnostic list). Orange A message of at least "Warning" severity is present for the device (see diagnostic list). Red - green Start of "deliberate operator action" (function of reset button) Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Operating status "FS SafetyNET p RTFN in RUN condition with minor error" Operating state "FS SafetyNET p RTFN in STOP condition with error: Major FS error" Operating state "FS SafetyNET p RTFN in STOP condition with error: Major FS+ST error Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Product type on the SD card does not match the head module No device project on the SD card Green-red Naming data and device project on the PSSu system and SD card do not match Orange Device identification activated by user Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
Device supply connected The "24 V" LED shows the status of the load supply. Colour State Meaning - - - No supply voltage for load supply or supply voltage is faulty Green Load supply connected Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
-20 %/+25 % Output of external power supply (DC) 0,2 W Real-time clock for time and date functions Resolution Deviation +/- 10s/day Buffer time 10 days Working memory (RAM) 128 MB Removable data medium microSD Type Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
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Ambient temperature In accordance with the standard EN 60068-2-14 0 - 60 °C Temperature range Storage temperature In accordance with the standard EN 60068-2-1/-2 0 - 60 °C Temperature range Condensation during operation Permitted Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
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Rated surge voltage 1000 V Mechanical data Connection type screw interlocked Mounting type Dimensions Height 260 mm 61,5 mm Width Depth 52 mm Weight 940 g Where standards are undated, the 09-2016 latest editions shall apply. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
A safety function's SIL/PL values are not identical to the SIL/PL values of the units that are used and may be different. We recommend that you use the PAScal software tool to calculate the safety function's SIL/PL values. Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
5 pin, L, S M12 con., straight, male, 5 Connector, M12, 5-pin, L-coded 380 318 pin, L, S Crimping Tool Crimping tool for crimping machined con- 380 071 tacts. Suitable for cross-sections of 0.08 - 2.5 mm² Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
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380 301 switch PSENcode Plug Product type Features Order no. Caps for IP67 modules Protective caps for M12 sockets (4 pieces) 380 324 PSS67 Cap 7/8” End cap for the microSD card and reset but- 316 011 Operating Manual PSS67 IO1 16FDI 1004417-EN-03...
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Back cover Support Technical support is available from Pilz round the clock. Americas Australia Scandinavia +45 74436332 Brazil +61 3 95600621 +55 11 97569-2804 Spain Canada Europe +34 938497433 +1 888-315-PILZ (315-7459) Austria Switzerland Mexico +43 1 7986263-0 +41 62 88979-30...