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HIMA HIMatrix Series System Manual

Safety-related controller compact systems
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HIMatrix
Safety-Related Controller
System Manual Compact Systems
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.02
HI 800 141 E

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  • Page 1 HIMatrix Safety-Related Controller System Manual Compact Systems HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.02 HI 800 141 E...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. All of the instructions and technical specifications in this manual have been written with great care and effective quality assurance measures have been implemented to ensure their validity.

  • Page 3: Table Of Contents

    System Manual Compact Systems Table of Contents Table of Contents Introduction Structure and Use of the Document Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Service and Training Safety Intended Use 2.1.1 Scope 2.1.1.1 Application in Accordance with the De-Energize to Trip Principle 2.1.1.2 Application in Accordance with the Energize to Trip Principle 2.1.1.3...
  • Page 4 Table of Contents System Manual Compact Systems Communication HIMatrix Communication Protocols Ethernet Communication 4.2.1 safeethernet 4.2.2 Maximum Communication Time Slice 4.2.3 Connectors for safeethernet/Ethernet 4.2.4 Communication with the PADT 4.2.5 Ethernet Communication Protocols 4.2.5.1 SNTP 4.2.5.2 Modbus TCP 4.2.5.3 Send & Receive TCP 4.2.5.4 PROFINET IO and PROFIsafe (with F*03 only) 4.2.5.5...
  • Page 5 System Manual Compact Systems Table of Contents 7.1.1.1 Definitions 7.1.1.2 Installation Type 7.1.1.3 Natural Convection Installation and Mounting 7.2.1 Mounting 7.2.1.1 Routing Cables 7.2.2 Air Circulation 7.2.3 Construction Depths 7.2.4 Connecting the Input and Output Circuits 7.2.5 Earthing and Shielding 7.2.5.1 Earthing the 24 VDC System Voltage 7.2.5.2...
  • Page 6 Table of Contents System Manual Compact Systems 7.7.4.2 Configuring Pulsed Outputs 7.7.4.3 Configuration Example with ELOP II Factory 7.7.5 Generating the Code for the Resource Configuration 7.7.6 Configuring the System ID and the Connection Parameters 7.7.7 Loading a Resource Configuration after a Reset 7.7.8 Loading a Resource Configuration from the PADT 7.7.9...

  • Page 7: Introduction

     Proper technical implementation of the safety instructions detailed in this manual performed by qualified personnel. HIMA will not be held liable for severe personal injuries, damage to property or the environment caused by any of the following: unqualified personnel working on or with the devices, de- activation or bypassing of safety functions, or failure to comply with the instructions detailed in this manual (resulting in faults or impaired safety functionality).

  • Page 8: Table 2: Additional Relevant Documents

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 9: Target Audience

    System Manual Compact Systems 1 Introduction In addition to the Table 2 documents, the manuals specific to the individual controllers and remote I/Os must be taken into account. Target Audience This document addresses system planners, configuration engineers, programmers of automation devices and personnel authorized to implement, operate and maintain the modules and systems.

  • Page 10: Operating Tips

    HIMA holds training, usually in-house, for software programs and the hardware of the controllers. Additionally, customer training can be offered on-site. Refer to the HIMA website at www.hima.com for the current training program and dates. Offers for specialized, on-site training can also be provided upon request.

  • Page 11: Safety

    System Manual Compact Systems 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. The product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-Zone is permitted if additional measures are taken.

  • Page 12: Environmental Requirements

    2 Safety System Manual Compact Systems Environmental Requirements Requirement type Range of values Protection class Protection class III in accordance with IEC/EN 61131-2 Ambient temperature 0...+60 °C Storage temperature -40...+85 °C Pollution Pollution degree II in accordance with IEC/EN 61131-2 Altitude <...

  • Page 13: Climatic Requirements

    System Manual Compact Systems 2 Safety 2.2.1.1 Climatic Requirements The following table lists the most important tests and limits for climatic requirements: IEC/EN 61131-2 Climatic tests Operating temperature: 0...+60 °C (test limits: -10...+70 °C) Storage temperature: -40...+85 °C Dry heat and cold resistance tests: +70 °C / -25 °C, 96 h, power supply not connected Temperature change, resistance and immunity test:...

  • Page 14: Power Supply

    2 Safety System Manual Compact Systems IEC/EN 61000-6-4 Noise emission tests EN 55011 Emission test: Class A radiated, conducted Table 9: Noise Emission Tests 2.2.1.4 Power Supply The following table lists the most important tests and limits for the HIMatrix systems' power supply: IEC/EN 61131-2 Verification of the DC supply characteristics...

  • Page 15: Esd Protective Measures

    System Manual Compact Systems 2 Safety ESD Protective Measures Only personnel with knowledge of ESD protective measures may modify or extend the system or replace a module. NOTE Electrostatic discharge can damage the electronic components within the HIMatrix systems!  When performing the work, make sure that the workspace is free of static, and wear an ESD wrist strap.

  • Page 16: Product Description

    3 Product Description System Manual Compact Systems Product Description HIMatrix compact systems are compactly constructed, safety-related controllers including one safety-related processor system, a number of inputs and outputs and communication interfaces in its housing. In addition to the controllers, HIMatrix compact system also comprise remote I/Os, which can be connected to the controllers via safeethernet and expand the controllers by additional inputs and/or outputs.

  • Page 17: Line Monitoring With Himatrix F35

    System Manual Compact Systems 3 Product Description The digital outputs DO are pulsed (briefly set to low level), to monitor the wires connected to the digital inputs. The time base of the test pulse can be configured within 5...2000 μs (default value 400 μs).

  • Page 18: Monitoring The Temperature State

    The Temperature State system variable allows the user to read the temperature. If the state Very high temperature often occurs, HIMA recommends improving the system heat dissipation, e.g., by taking additional ventilation or cooling measures, such that the long life time of the HIMatrix systems can be maintained.

  • Page 19: Alarms And Sequences Of Events Recording - With F*03 Devices

    System Manual Compact Systems 3 Product Description If the maximum current permitted for all outputs is exceeded, all outputs are switched off and cyclically switched on again. The terminals for output circuits must not be plugged in while a load is connected. If short- circuits are present, the resulting high current may damage the terminals.

  • Page 20: Recording Events

     Reload  Sequence of events recording The software activation code can be generated on the HIMA website using the system ID of the controller (value 1...65 535). To this end, the SMR license must be activated. The software activation code is intrinsically tied to this system ID. One license can only be used one time for a specific system ID.

  • Page 21: Communication

    (invalid configuration). Order the software activation code on time! The software activation code can be generated on the HIMA website using the system ID of the controller (value 1...65 535). The software activation code is intrinsically tied to this system ID. One license can only be used one time for a specific system ID.

  • Page 22: Figure 3: Safeethernet/Ethernet Networking Example

    4 Communication System Manual Compact Systems Example of other F60 Superior safeethernet PADT PADT Figure 3: safeethernet/Ethernet Networking Example The different systems can be connected to one another via Ethernet in any configuration (e.g., star or linear network); a PADT may also be connected to any device. Page 22 of 110 HI 800 141 E Rev.

  • Page 23: Maximum Communication Time Slice

    System Manual Compact Systems 4 Communication NOTE Ethernet operation may be disturbed! Ensure that no network rings result from interconnecting the controllers. Data packets may only travel to a system over a single path. If controllers and remote I/Os with different versions of operating systems are connected via safeethernet, the following cases must be observed: Operating system of Operating system of...

  • Page 24: Ethernet Communication Protocols

    4.2.5.1 SNTP The SNTP protocol (simple network time protocol) is used to synchronize the time of the HIMA resources via Ethernet. The current time can be retrieved via Ethernet in predefined time intervals from a PC, or a HIMA resource configured as SNTP server.

  • Page 25: Fieldbus Communication

    RS485 fieldbus interfaces can be used for Modbus (master or slave) or ComUserTask. Table 16: Equipment of Fieldbus Interfaces with Fieldbus Submodules Only HIMA is authorized to mount the fieldbus submodules; failing which the warranty will be void. Some fieldbus submodules are shown in Table 17. All available fieldbus submodules are listed in the SILworX communication manual (HI 801 101 E).

  • Page 26: Restrictions For Operating Protocols Simultaneously

    4 Communication System Manual Compact Systems 4.3.2 Restrictions for Operating Protocols Simultaneously  PROFIBUS DP master or slave can only be operated on one fieldbus interface, i.e., two PROFIBUS masters or slaves may not be operated at a time within a resource and, therefore, they will not function.

  • Page 27: Operating System

    The valid versions of the operating system and corresponding signatures (CRCs) are documented in a list maintained by HIMA in co-operation with the TÜV. Additional features of one operating system version can only be used if a corresponding version of the programming tool is used.

  • Page 28: Permanent Faults On Inputs Or Outputs

    5 Operating System System Manual Compact Systems  Permanent faults on inputs or outputs  Temporary faults on inputs or outputs  Internal Faults 5.3.1 Permanent Faults on Inputs or Outputs A fault on an input or output channel has not effect on the controller. The operating system only considers the defective channel as faulty, and not the entire controller.

  • Page 29: Modes Of Operation For The Processor System

    System Manual Compact Systems 5 Operating System 5.4.1 Modes of Operation for the Processor System LEDs located on the front plate of the controller indicate the operating state of the processor system. The latter can also be reported by the PADT, together with other parameters specific to processor module and user program.

  • Page 30: User Program

    6 User Program System Manual Compact Systems User Program In accordance with the IEC 61131-3 requirements, a PADT with installed programming tool, i.e., ELOP II Factory or SILworX, must be used to create and load the user program for the PES. First, use the PADT to create and configure the user program for the controller's safety-related operation.

  • Page 31: Multitasking

    System Manual Compact Systems 6 User Program determine the cycle time in the user program may result in inaccurate cycle times, potentially exceeding the watchdog time. In the third phase, the user program results are forwarded for being processed in the following cycles and supplied to the output channels.

  • Page 32: Table 21: Parameters Configurable For Multitasking

    6 User Program System Manual Compact Systems reason, the reaction to this input change is only available at the end of CPU cycle The reaction time of Prg 2 is two times longer than that of Prg 1. Upon completion of the first part of the Prg 2 cycle under consideration, Prg 2 processing is completely aborted and only resumed when starts.

  • Page 33: Multitasking Mode

    HIMA recommends to set the Max. Duration for each Cycle [µs] parameter to an appropriate value ≠ 0. This ensures that a user program with an excessively long runtime is stopped during the current CPU cycle and resumed in the next CPU cycle without affecting the other user programs.

  • Page 34: Figure 5: Multitasking Mode

    6 User Program System Manual Compact Systems 1. Multitasking Mode 1 uses the unneeded time to reduce the CPU cycle. If the user program is completely processed, processing of the next user program begins immediately. In total, this results in a shorter cycle. Example: 3 user programs (Prg 1, Prg 2 and Prg 3) that allow a user program cycle to take up to 3 CPU cycles.

  • Page 35: Figure 6: Multitasking Mode

    System Manual Compact Systems 6 User Program 2. In Multitasking Mode 2, the unneeded duration of lower-priority user programs is distributed among higher-priority user programs. In addition to the specified Max. Duration for Each Cycle [µs], these user programs can use the portions of unneeded duration. This procedure ensures high availability.

  • Page 36: Figure 7: Multitasking Mode

    6 User Program System Manual Compact Systems The unused execution time of user programs that were not run cannot be exploited as residual time by other user programs. User programs are not run if they are in one of the following states: ...

  • Page 37: Reload - With F*03 Devices

    System Manual Compact Systems 6 User Program In the examples illustrating the multitasking modes, input and output processing are represented as empty spaces at the beginning and the end of each CPU cycle. Reload - with F*03 Devices If user programs were modified, the changes can be transferred to the PES during operation. The operating system checks and activates the modified user program which then assumes the control task.

  • Page 38: Table 22: Reloading After Changes

    6 User Program System Manual Compact Systems The user is responsible for ensuring that the watchdog time includes a sufficient reserve time. This should allow the user to manage the following situations:  Variations in the user program's cycle time ...

  • Page 39: General Information

     Only remove existing forcing restrictions with the consent of the test authority. When forcing values, the person in charge must take further technical and organizational measures to ensure that the process is sufficiently monitored in terms of safety. HIMA recommends to setting a time limit for the forcing procedure, see below.

  • Page 40: Forcing In Connection With F*03

    6 User Program System Manual Compact Systems 6.5.1 Forcing in Connection with F*03 To force a global or local variable, the following conditions must be met:  The corresponding force switch is set.  Forcing was started. If forcing was started, a change to the force switch has an immediate effect. If forcing was started and the force switch is set, a change to the force value has an immediate effect.
  • Page 41 System Manual Compact Systems 6 User Program Absolutely take the following restrictions into account when forcing or evaluating online tests performed with forced global variables: Global Variables To force a global variable, the following conditions must be met:  The corresponding force switch is set. ...

  • Page 42: Restriction To The Use Of Forcing

    6 User Program System Manual Compact Systems 6.5.3 Restriction to the Use of Forcing The following measures can be configured to limit the use of forcing and thus avoid potential faults in the safety functionality due to improper use of forcing: ...

  • Page 43: Configuration Parameters For Forcing

    System Manual Compact Systems 6 User Program To manually stop forcing, click the Stop button in the Force Editor. By doing so, the controller maintains the RUN state since the timeout has not been attained and the Stop at Force Timeout reaction was not defined.

  • Page 44: Start-Up

    7 Start-Up System Manual Compact Systems Start-Up Commissioning of HIMatrix compact systems comprises the following phases:  Mounting the devices at suitable places Take the dissipation of the generated heat into account.  Electrical connection of power supply, earthing, sensors, and actuators ...

  • Page 45: Natural Convection

    System Manual Compact Systems 7 Start-Up 7.1.1.3 Natural Convection When the natural convection is used, the lost heat is dissipated through the enclosure walls. Requirement: The ambient temperature must be lower that the temperature within the enclosure. The maximum temperature increase (T) of all electronic devices within the enclosure is calculated as follows: ...

  • Page 46: Mounting

    Electrostatic discharge! Failure to comply with these instructions can damage the electronic components.  Prior to working with HIMA components, touch an earthed object.  Make sure that the workspace is free of static and wear an ESD wrist strap.

  • Page 47: Routing Cables

    System Manual Compact Systems 7 Start-Up  To ensure efficient cooling, the device must be mounted on a horizontal DIN rail.  A distance of at least 100 mm above and below the device must be maintained.  The device must not be mounted above heating equipment or any heat source. 20/8 01 20 mm 20/8 01...

  • Page 48: Air Circulation

    7 Start-Up System Manual Compact Systems 7.2.2 Air Circulation The ventilation slots in the housing must not be obstructed. For this reason, when mounting compact systems and cable ducts at the same level, the cable ducts are limited to a height of 40 mm.

  • Page 49: Construction Depths

    System Manual Compact Systems 7 Start-Up Mounting clearances without spacers Vertical mounting of HIMatrix systems Figure 10: Mounting without Spacers and Vertical Mounting HIMatrix devices may only be mounted vertically if sufficient ventilation is ensured! With open mounting surfaces, it is not difficult to remain within the maximum operating temperature limits provided that the minimum clearances are maintained and air circulation is not obstructed.

  • Page 50: Connecting The Input And Output Circuits

    7 Start-Up System Manual Compact Systems HIMatrix System Construction Depth F1 DI 16 01 100 mm F2 DO 4 01 100 mm F2 DO 8 01 120 mm F2 DO 16 01 100 mm F2 DO 16 02 120 mm F3 DIO 8/8 01 100 mm F3 DIO 16/8 01...

  • Page 51: Earthing Connections

    System Manual Compact Systems 7 Start-Up L- can only be earthed on one place within the system. L- is usually earthed directly behind the power supply unit, e.g., on the busbar. The earthing should be easily accessible and well separable. The earthing resistance must be ≤ 2 . 7.2.5.2 Earthing Connections All HIMatrix devices have labeled screws for earthing.

  • Page 52: Configuration With Silworx - Cpu Os V7 And Higher

    7 Start-Up System Manual Compact Systems NOTE Damage of the device possible! Do not exchange the terminals L+ and L-, or connect them to other terminals of the device! In case of a false connection, a pre-fuse blows to prevent the device from being damaged.
  • Page 53 System Manual Compact Systems 7 Start-Up Parameter Description Default Setting for safe value operation Max.Com. Time Highest value in ms for the time slice used for 60 ms Application- Slice ASYNC [ms] communication during a resource cycle, see the specific communication manual (HI 801 101 E), 2...5000 ms Max.

  • Page 54: Table 28: System Parameters Of The Resource - Cpu Os V7 And Higher

    7 Start-Up System Manual Compact Systems Minimum With this setting, code compatible to previous or newer SILworX Application- Configuration CPU operating system versions in accordance with the V5 with specific Version project requirements may be generated. projects SILworX The code is generated as in SILworX V2. With this setting, the use of the code on standard devices and modules is supported for CPU operating system V7.

  • Page 55: Parameters For The Remote I/Os

    Alive Interval. 250…29 950 ms Alive Interval [ms] <= Resend Time [ms] - 50 ms. HIMA recommends using values equal to or greater than the default value to ensure that the network is only loaded if required.

  • Page 56: Hardware System Variables For Setting The Parameters

    7 Start-Up System Manual Compact Systems 7.3.1.3 Hardware System Variables for Setting the Parameters These variables are used to change the behavior of the controller while it is operating in specific states. These variables can be set in the hardware Detail View located in the SILworX Hardware Editor.
  • Page 57 System Manual Compact Systems 7 Start-Up Variable Description Data Type Count Autostart BOOL When the processor system is connected to the supply voltage, it automatically starts the user program OFF: When the processor system is connected to the supply voltage, it enters the STOP state OS Major UINT Operating system version contained in processor system...
  • Page 58 7 Start-Up System Manual Compact Systems Variable Description Data Type OFF: The subordinate enable switches cannot be changed online. Read-only in RUN The operator actions: Stop, Start, Download are locked. BOOL OFF: The operator actions: Stop, Start, Download are not locked.

  • Page 59: Rack System Parameter Settings

    System Manual Compact Systems 7 Start-Up Variable Description Data Type Temperature state Bit-coded temperature state of the processor system BYTE Value State 0x00 Normal temperature 0x01 Temperature threshold 1 exceeded 0x03 Temperature threshold 2 exceeded 0xFF Not available Remaining Global Force Time in ms until the time limit set for global forcing expires.

  • Page 60: Configuring The User Program

    7 Start-Up System Manual Compact Systems 7.3.3 Configuring the User Program The following user program switches and parameters can be set in the Properties dialog box of the user program: Switch / Function Default Setting for value Parameter safe operation Name Name of the user program Arbitrary...

  • Page 61: Configuring The Inputs And Outputs

    System Manual Compact Systems 7 Start-Up Table 34: System Parameters of the User Program - CPU OS V7 and Higher Notes specific to the Code Generation Compatibility Parameter:  In a new project, SILworX selects the latest value for the Code Generation Compatibility parameter.
  • Page 62 7 Start-Up System Manual Compact Systems 3. Assign the global variable to the channel value -> Value [INT] of the input. 4. In the user program, define a global variable of the type needed. 5. In the user program, program a suitable conversion function to convert the raw value into a used type and consider the measurement range.

  • Page 63: Configure Line Control

    System Manual Compact Systems 7 Start-Up To get additional options for programming fault reactions in the user program, assign global variable to AO.Error Code and Module Error Code. Refer to the manual of the compact system or module for more details. 7.3.5 Configure Line Control The pulse delay for line control is the time between setting the pulsed outputs to FALSE and the...

  • Page 64: Configuring Pulsed Outputs

    7 Start-Up System Manual Compact Systems The following table specifies the slot numbers of modules with pulsed outputs when compact devices are used. Device DI Pulse Slot system parameter F1 DI 16 01 F3 DIO 8/8 01 F3 DIO 16/8 01 F3 DIO 20/8 02 Table 37: Module Slot with Pulsed Outputs If the modular F60 system is used, the number of the slot in which the module with pulsed...

  • Page 65: Generating The Resource Configuration

    System Manual Compact Systems 7 Start-Up Configuring Pulsed Outputs and Connecting them to the Inputs The following table shows the connection of the system variables in the input module's Detail View to global variables: System variable Global Variable Module DI Number of Pulsed Outputs Sum_Pulse DI Pulse Slot Board_POS_Pulse...

  • Page 66: Configuring The System Id And The Connection Parameters

    7 Start-Up System Manual Compact Systems NOTE Failures during the code generation may occur due to the non-safe PC! For safety-related applications, the code generator must generate the code two times and the checksums (CRCs) resulting from the two code generations must be identical. Only if this is the case, an error-free code is ensured.

  • Page 67: Loading A Resource Configuration From The Padt

    System Manual Compact Systems 7 Start-Up Use <Ctrl>+A in the System Login dialog box to skip steps 4-6! 7.3.9 Loading a Resource Configuration from the PADT Before a user program can be loaded with the connection parameters (IP address, subnet mask and system ID) into the controller, the code must have been generated for the resource, and the connection parameters for PADT and resource must be valid, see Chapter 7.3.7.

  • Page 68: Setting The Date And The Time

    7 Start-Up System Manual Compact Systems To clean up the resource configuration 1. Select a resource in the structure tree. 2. Click the Online button located on the Action Bar or select Online on the context menu. 3. In the System Login dialog box, enter a user group with administrator rights or write access. ...

  • Page 69: User Management For The Controller

    System Manual Compact Systems 7 Start-Up The user management scheme allocates the rights to the user groups. The user groups allocate the rights to the user accounts assigned to them. Characteristics of user groups:  The name must be unique within the project and must contain 1...31 characters. ...

  • Page 70: Setting Up User Accounts

    7 Start-Up System Manual Compact Systems Parameters for User Accounts To set up new user accounts, the following parameters must be set: Parameter Description User Name User name or ID to log in to a controller. The user name must not contain more than 32 characters (recommended: a maximum of 16 characters) and may only be composed of letters (A ...

  • Page 71: Configuration With Silworx - Cpu Os V7 And Higher

    System Manual Compact Systems 7 Start-Up Configuration with SILworX - CPU OS V7 and Higher This chapter describes how to configure communication using SILworX for processor operating systems V7 and higher. Depending on the application, the following elements must be configured: ...

  • Page 72: Configuring Alarms And Events In F*03 Devices

    7 Start-Up System Manual Compact Systems Name Explanation Port Port number as printed on the housing; per port, only one configuration may exist. Range of values: 1...n, depending on the resource Speed [Mbit/s] 10 Mbit/s: Data rate 10 Mbit/s 100 Mbit/s: Data rate 100 Mbit/s Autoneg (10/100): Automatic baud rate setting Standard: Autoneg Flow Control...

  • Page 73: Table 44: Parameters For Boolean Events

    System Manual Compact Systems 7 Start-Up Column Description Range of values Name Name for the event definition; it must be unique within the Text, max. 32 resource. characters Global Variable Name of the assigned global variable (added using a drag&drop operation) Data Type Data type of the global variable;...
  • Page 74 7 Start-Up System Manual Compact Systems The parameters of the scalar events must be entered in a table with the following columns: Column Description Range of values Name Name for the event definition; it must be unique within the Text, max. 32 resource.

  • Page 75: Configuring A Resource Using Elop Ii Factory - Cpu Os Up To V7

    System Manual Compact Systems 7 Start-Up Column Description Range of values LL Alarm Activated The user must confirm that the lowest limit (LL) has Checkbox activated, Acknowledgment been exceeded (acknowledgment). deactivated Required Deactivated The user may not confirm that the lowest limit (LL) has been exceeded.

  • Page 76: Configuring The User Program

    7 Start-Up System Manual Compact Systems Parameter Range Description Default value Off: Load not allowed Test Mode On/Off Test mode Allowed Test mode Allowed Off: Test mode not allowed Changing the On/Off Changing variables in the online test variables in the Allowed OLT allowed Off:...

  • Page 77: Table 47: General System Signals And Parameters - Cpu Os Up To V7

    System Manual Compact Systems 7 Start-Up Signal [Data type], R/W Description Unit, value Power supply [BYTE] State 0x00 Normal 0x01 Undervoltage 24 V [not safe] 0x02 Battery undervoltage [not safe] 0x04 Undervoltage 5 V [safe] 0x08 Undervoltage at 3.3 V [safe] 0x10 Overvoltage 3.3 V...

  • Page 78: Configuring The Inputs And Outputs

    7 Start-Up System Manual Compact Systems To change the user program parameters 1. Right-click the resource and select Properties. The Properties dialog box appears. Enter the values in the input boxes or check the corresponding checkboxes. 2. Define the values for Autostart (Off, Cold Start, Warm Start) in the Properties menu for the type instance of the corresponding resource.

  • Page 79: Configuring Pulsed Outputs

    System Manual Compact Systems 7 Start-Up Name Type Description Initial Remark Value Sum_Pulse USINT Number of pulsed 1...8, as required outputs Board_POS_- UDINT Module slot with pulsed With compact devices, the DOs Pulse outputs are used in slot 1, 2 or 3, see Table 37.

  • Page 80: Configuration Example With Elop Ii Factory

    7 Start-Up System Manual Compact Systems ELOP II Factory Examples of permitted configurations ..of not permitted outputs DO[01].Value Pulse_ON Pulse_ON Pulse_ON Pulse_ON DO[02].Value Pulse_ON Pulse_ON Pulse_ON Pulse_ON Pulse_ON DO[03].Value Pulse_ON Pulse_ON Pulse_ON Pulse_ON DO[04].Value Pulse_ON Pulse_ON Pulse_ON Pulse_ON DO[05].Value Pulse_ON Pulse_ON...

  • Page 81: Generating The Code For The Resource Configuration

    System Manual Compact Systems 7 Start-Up The following table shows the signals to be connected for each of the input channels to be monitored: System signals Signals S1_1_pulsed…S2_2_pulsed (one of the signals DI[xx].Value of the corresponding channel per channel) FC_S1_1_pulsed…FC_S2_2_pulsed (one of the DI[xx].Error Code of the corresponding channel xx signals per channel)

  • Page 82: Loading A Resource Configuration After A Reset

    7 Start-Up System Manual Compact Systems 4. Enter the MAC address valid for the controller in the MAC Address input box and click Set via MAC. The connection parameters and the system/rack ID configured in the project are set. For further details, refer to the ELOP II Factory manual First Steps (HI 800 006 E). 7.7.7 Loading a Resource Configuration after a Reset If the compact system is switched on with engaged reset key, it restarts and resets the...

  • Page 83: Loading A Resource Configuration From The Flash Memory Of The Communication System

    System Manual Compact Systems 7 Start-Up 4. Click the Load button. A confirmation prompt is displayed. 5. Click Yes to confirm the prompt and start the loading process. 6. Upon completion of the loading process, click the Resource Cold Start button to start the user program.

  • Page 84: Deleting A Resource Configuration From The Flash Memory Of The Communication System

    7 Start-Up System Manual Compact Systems user program is thus transferred from the flash memory of the user program into the working memory of the processor system and the configuration into the NVRAM. The resource configuration is thus restored. 7.7.10 Deleting a Resource Configuration from the Flash Memory of the Communication System Delete Resource Configuration is generally used to remove the user program from the...

  • Page 85: Figure 11: Communication System Properties - Cpu Os Up To V7

    System Manual Compact Systems 7 Start-Up External devices that should communicate with HIMatrix controllers must have the following network settings: Parameter Alternative 1 Alternative 2 Alternative 3 Alternative 4 Speed Mode Autoneg Autoneg 10 Mbit/s 100 Mbit/s Flow Control Mode Autoneg Half Duplex Half Duplex...

  • Page 86: Figure 12: Creating A Port Configuration - Cpu Os Up To V7

    7 Start-Up System Manual Compact Systems Figure 12: Creating a Port Configuration - CPU OS up to V7 Figure 13: Parameters of a Port Configuration - CPU OS up to V7 Name Explanation Port Port number as printed on the housing; per port, only one configuration may exist.

  • Page 87: System Signals Of Safeethernet Communication

    System Manual Compact Systems 7 Start-Up (configuration) become operative for the HIMatrix communication, once they have been re- compiled with the user program and transferred to the controller. The properties of the communication system and Ethernet switch can also be changed online using the Control Panel.

  • Page 88: Figure 14: Peer-To-Peer Parameters In The Inputs Tab - Cpu Os Up To V7

    7 Start-Up System Manual Compact Systems Command Description AUTOCONNECT After a peer-to-peer communication loss, the controller attempts to reestablish communication in the following cycle. This is the default setting. TOGGLE_MODE_0 After a communication loss, the user program can re-establish the connection by changing the TOGGLE MODE.

  • Page 89: Configuring The Safeethernet Connection

    System Manual Compact Systems 7 Start-Up Figure 15: Connection Control System Signal in the Outputs Tab - CPU OS up to V7 The user program can set the Connection Control system signal. 7.8.3 Configuring the safeethernet Connection The following parameters can be set for a resource in the P2P Editor: 1.

  • Page 90: Configuring The Signals For Safeethernet Communication

    7 Start-Up System Manual Compact Systems Profiles I through VI are described in details in the ELOP II Factory Hardware Management online help. 7.8.4 Configuring the Signals for safeethernet Communication A network (token group) must have been created beforehand, to be able to configure signals, see ELOP II Factory manual First Steps (HI 800 006 E).

  • Page 91: Handling The User Program

    System Manual Compact Systems 7 Start-Up Figure 18: Example of Process Signals - CPU OS up to V7 The signals for safeethernet communication are defined. Monitoring the Transmitted Signals Whenever a data packet is sent, the signal values currently available in the controller are used. Since the PES cycle can be faster than packets are sent, it may be not possible to transfer all values if this is the case.

  • Page 92: Stopping The Program

    7 Start-Up System Manual Compact Systems 7.9.4 Stopping the Program If the user program is stopped, the mode switches from RUN to STOP/VALID CONFIGURATION. 7.9.5 Program Test Mode The test mode is started from the Control Panel, selecting Test Mode -> Test Mode with Hot Start (...Cold Start, ...Warm Start).

  • Page 93: Operation

    System Manual Compact Systems 8 Operation Operation This chapter describes how to handle and diagnose the controller during its operation. Handling The controller needs not be handled during its normal operation. Only if problems arise, an intervention with the PADT may be required. Diagnosis A first, rough diagnosis can be performed via the light-emitting diodes (LEDs).

  • Page 94: Table 65: Maximum Number Of Entries In The Diagnostic History - Up To Cpu Os V7

    8 Operation System Manual Compact Systems Number of entries in the long term 200/250 diagnosis Number of entries in the short term 700/800 diagnosis Higher value for COM operating system version 4 and higher Table 65: Maximum Number of Entries in the Diagnostic History - up to CPU OS V7 The long-term diagnosis of the processor system includes the following events: ...

  • Page 95: Diagnosis In Silworx- Cpu Os V7 And Higher

    System Manual Compact Systems 8 Operation source and code are displayed in the feedback box for the diagnosis. This message helps analyzing errors due to an incorrect configuration of the inputs or outputs. If the memory for the short-term diagnosis is full, the oldest entries are deleted to allow new data to be saved.

  • Page 96: Maintenance

    9 Maintenance System Manual Compact Systems Maintenance The maintenance of HIMatrix systems is restricted to the following:  Removing disturbances  Loading Operating Systems Interferences Disturbances in the processor system (CPU) mostly result in the complete shut-down of the controller and are indicated via the ERROR LED. Refer to the device-specific manual for the possible causes for activated ERROR indicators.

  • Page 97: Loading The Operating System With Elop Ii Factory

    This upgrade may only be used for HIMatrix controllers and remote I/Os with newer layouts. Any attempt to use it with controllers and remote I/Os with previous layouts leads to failures that can only be removed by HIMA. HI 800 141 E Rev. 2.02...

  • Page 98: Downgrading From Silworx To Elop Ii Factory

     The user program cannot be converted from ELOP II Factory to SILworX and vice-versa.  Please contact HIMA service if it is not clear whether a given controller or remote I/O may be upgraded.

  • Page 99: Decommissioning

    System Manual Compact Systems 10 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards it is possible to pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 141 E Rev. 2.02 Page 99 of 110...

  • Page 100: Transport

    11 Transport System Manual Compact Systems Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 101: Disposal

    12 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 141 E Rev. 2.02...
  • Page 102 12 Disposal System Manual Compact Systems Page 102 of 110 HI 800 141 E Rev. 2.02...

  • Page 103: Appendix

    System Manual Compact Systems Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...

  • Page 104: Index Of Figures

    Appendix System Manual Compact Systems Index of Figures Figure 1: Line Control Figure 2: Pulsed Signals T1 and T2 Figure 3: safeethernet/Ethernet Networking Example Figure 4: CPU Cycle Sequence with Multitasking Figure 5: Multitasking Mode 1 Figure 6: Multitasking Mode 2 Figure 7: Multitasking Mode 3 Figure 8:...
  • Page 105 System Manual Compact Systems Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Standards for EMC, Climatic and Environmental Requirements Table 5: General Requirements Table 6: Climatic Requirements Table 7: Mechanical Tests Table 8: Interference Immunity Tests...
  • Page 106 Appendix System Manual Compact Systems Table 40: Connection of the Global Variables to Input System Variables of the Input Module Table 41: Authorization Types for the PADT User Management Scheme Table 42: Parameters for User Accounts in the PES User Management Scheme Table 43: Port Configuration Parameters - CPU OS and Higher Table 44:...

  • Page 107: Declaration Of Conformity

    For the HIMatrix system, declarations of conformity exist for the following directives:  EMC Directive  Low Voltage Directive  EX Directive The current declarations of conformity are available on the HIMA website www.hima.com. HI 800 141 E Rev. 2.02 Page 107 of 110...

  • Page 108: Index

    Appendix System Manual Compact Systems Index alarm (see event) - F*03 ......19 temporary in connection with I/Os ..28 analog inputs forcing ............39 use - CPU OS up to V7 ......78 CPU OS up to V7 ........42 use - CPU OS V7 and higher ....
  • Page 110 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1336)

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