HIMA HIMatrix F2 DO 4 01 Manual

HIMA HIMatrix F2 DO 4 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F2 DO 4 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.01
HI 800 155 E

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Summary of Contents for HIMA HIMatrix F2 DO 4 01

  • Page 1 HIMatrix Safety-Related Controller F2 DO 4 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 155 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
  • Page 3: Table Of Contents

    Connections for Ethernet Communication ............. 19 3.4.2.2 Network Ports Used for Ethernet Communication ..........19 3.4.3 Reset Key ......................20 Product Data......................21 Certified HIMatrix F2 DO 4 01................22 HI 800 155 E Rev. 1.01 Page 3 of 38...
  • Page 4 Table of Contents F2 DO 4 01 Start-Up ..............23 Installation/Mounting ................... 23 4.1.1 Connecting the Digital Outputs................23 4.1.2 Mounting the F2 DO 4 01 in Zone 2 ............... 24 Configuration ......................25 Configuring a Remote I/O with SILworX............. 25 4.3.1 Parameters and Error Codes for the Output............
  • Page 5: Introduction

    F2 DO 4 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.
  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
  • Page 7: Formatting Conventions

    F2 DO 4 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...
  • Page 8: Operating Tips

    1 Introduction F2 DO 4 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 38 HI 800 155 E Rev.
  • Page 9: Safety

    F2 DO 4 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.
  • Page 10: Residual Risk

    2 Safety F2 DO 4 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.
  • Page 11: Product Description

    (IEC 61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The remote I/O is equipped with safety-related outputs. These outputs are safely assigned their values by the connected controller via safeethernet.
  • Page 12: Reaction In The Event Of A Fault

    Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. If an overload occurs, one or all digital outputs are switched off. If the overload is removed, the outputs are switched on again automatically, see Table 12.
  • Page 13: Equipment, Scope Of Delivery

    F2 DO 4 01 3 Product Description Equipment, Scope of Delivery The following list specifies the available components and the corresponding part numbers: Designation Description Part no. F2 DO 4 01 Remote I/O with 4 digital outputs, operating 98 2200408 temperature 0…+60 °C, for ELOP II Factory programming tool F2 DO 4 01...
  • Page 14: Type Label

    3 Product Description F2 DO 4 01 Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 2: Sample Type Label...
  • Page 15: Assembly

    F2 DO 4 01 3 Product Description Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 4 01 Figure 3: Front View 4 Digital outputs Switch Safety-Related Processor System Watchdog Figure 4: Block Diagram HI 800 155 E Rev.
  • Page 16: Led Indicators

    3 Product Description F2 DO 4 01 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs I/O LEDs 3.4.1.1 Operating Voltage LED Color Status Description...
  • Page 17: System Leds

    F2 DO 4 01 3 Product Description 3.4.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded.
  • Page 18: Communication Leds

    3 Product Description F2 DO 4 01 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...
  • Page 19: Communication

    F2 DO 4 01 3 Product Description 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet . 3.4.2.1 Connections for Ethernet Communication Property Description Ports 2 x RJ-45 Transfer standard 10/100/Base-T, half and full duplex Auto negotiation Auto crossover Connection socket RJ-45...
  • Page 20: Reset Key

    3 Product Description F2 DO 4 01 3.4.3 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.
  • Page 21: Product Data

    F2 DO 4 01 3 Product Description Product Data General Response time ≥ 20 ms Ethernet interfaces 2 x RJ-45, 10/100BaseT (with 100 Mbit/s) with integrated switch Operating voltage 24 VDC, -15 %...+20 %, w ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2.
  • Page 22: Certified Himatrix F2 Do 4 01

    Class I, DIV 2, Groups A, B, C and D Class 3600, 1998 Class 3611, 1999 Class 3810, 1989 Including Supplement #1, 1995 CSA C22.2 No 142 CSA C22.2 No 213 Table 13: Certified HIMatrix F2 DO 4 01 Page 22 of 38 HI 800 155 E Rev. 1.01...
  • Page 23: Start-Up

    F2 DO 4 01 4 Start-Up Start-Up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation/Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix System Manual for Compact Systems.
  • Page 24: Mounting The F2 Do 4 01 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F2 DO 4 01 module has a power dissipation ranging between 12 W and 55 W.
  • Page 25: Configuration

    F2 DO 4 01 4 Start-Up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.
  • Page 26: Module Tab

    4 Start-Up F2 DO 4 01 4.3.2.1 Module Tab: The Module tab contains the following system parameters. System parameter Data Description type DO.Error Code WORD Error codes for all digital outputs Coding Description 0x0001 Fault within the digital outputs 0x0002 MOT test of safety shutdown returns a fault 0x0004 MOT test of auxiliary voltage returns a fault...
  • Page 27: Do 4: Channels Tab

    F2 DO 4 01 4 Start-Up 4.3.2.2 DO 4: Channels Tab The DO 4: Channels tab contains the following system parameters. System Data Description parameter type Channel no. Channel number, defined by default -> Error BYTE Error codes for the digital output channels Code [BYTE] Coding Description...
  • Page 28: Digital Outputs For F2 Do 4 01

    4 Start-Up F2 DO 4 01 4.4.3 Digital Outputs for F2 DO 4 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x004B [75 Mod. Error Code Module error code [WORD] Coding Description...
  • Page 29: Operation

    F2 DO 4 01 5 Operation Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The remote I/O's diagnostic history can also be read using the programming tool.
  • Page 30: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.
  • Page 31: Decommissioning

    F2 DO 4 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 155 E Rev. 1.01 Page 31 of 38...
  • Page 32: Transport

    8 Transport F2 DO 4 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.
  • Page 33: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 155 E Rev. 1.01...
  • Page 34: Appendix

    Appendix F2 DO 4 01 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...
  • Page 35: Index Of Figures

    F2 DO 4 01 Appendix Index of Figures Figure 1: Connection of Actuators to Outputs Figure 2: Sample Type Label Figure 3: Front View Figure 4: Block Diagram Figure 5: Sample MAC Address Label Figure 6: Label for Ex Conditions HI 800 155 E Rev.
  • Page 36: Index Of Tables

    Table 11: Product Data Table 12: Specifications for the Digital Outputs Table 13: Certified HIMatrix F2 DO 4 01 Table 14: Terminal Assignment for the Digital Outputs Table 15: SILworX - System Parameters for Digital Outputs, Module Tab Table 16:...
  • Page 37: Index

    F2 DO 4 01 Appendix Index diagnosis ..........29 safeethernet ........... 19 fault reaction specifications........... 21 digital outputs........12 SRS............13 part number ..........13 HI 800 155 E Rev. 1.01 Page 37 of 38...
  • Page 38 The safe decision. HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)

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