HIMA HIMatrix F3 DIO 16/8 01 Manual
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HIMA HIMatrix F3 DIO 16/8 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F3 DIO 16/8 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.01
HI 800 177 E

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Summary of Contents for HIMA HIMatrix F3 DIO 16/8 01

  • Page 1 HIMatrix Safety-Related Controller F3 DIO 16/8 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 177 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    Network Ports Used for Ethernet Communication ..........24 3.4.3 Pulsed Outputs ...................... 25 3.4.4 Reset Key ......................25 3.4.4.1 Ampacity of the Digital Outputs................25 Product Data......................26 Certified HIMatrix F3 DIO 16/8 01................ 28 HI 800 177 E Rev. 1.01 Page 3 of 58...
  • Page 4 Table of Contents F3 DIO 16/8 01 Start-Up ..............29 Installation and Mounting ..................29 4.1.1 Installation and Terminals of the Digital Inputs............29 4.1.2 Surges on Digital Inputs ..................30 4.1.3 Installation and Terminals of the Digital Inputs............30 4.1.3.1 Overview of Configuration Variants for the Digital Outputs ........
  • Page 5 F3 DIO 16/8 01 Table of Contents Transport .............. 52 Disposal ..............53 Appendix ............... 54 Glossary........................ 54 Index of Figures ....................55 Index of Tables..................... 56 Index........................57 HI 800 177 E Rev. 1.01 Page 5 of 58...
  • Page 6 Table of Contents F3 DIO 16/8 01 Page 6 of 58 HI 800 177 E Rev. 1.01...

  • Page 7: Introduction

    F3 DIO 16/8 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 8: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 9: Formatting Conventions

    F3 DIO 16/8 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...

  • Page 10: Operating Tips

    1 Introduction F3 DIO 16/8 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 10 of 58 HI 800 177 E Rev.

  • Page 11: Safety

    F3 DIO 16/8 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.

  • Page 12: Residual Risk

    2 Safety F3 DIO 16/8 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.If a device or a module fails, the site adopts the safe state.

  • Page 13: Product Description

    61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The remote I/O is equipped with safety-related digital inputs and outputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 14: Figure 2: Exemplary Structure Of Buffered And Unbuffered Power Source

    3 Product Description F3 DIO 16/8 01 In the default setting, each of the 24V power sources (LS+) provides a current of 40 mA which is buffered against power failures for 20 ms. If higher current is required, the DI Supply[xx] system parameter can be set in the user program to connect an unbuffered power source (1 A) for each terminal pair (33, 34 and 43, 44) and (53, 54 and 63, 64), see Figure 2 and Figure 3.

  • Page 15: Reaction In The Event Of A Fault

    F3 DIO 16/8 01 3 Product Description 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED.

  • Page 16: Safety-Related Digital Outputs

    3 Product Description F3 DIO 16/8 01 For more information on how to configure line control in the user program, refer to the HIMatrix Engineering Manual HI 800 101 E. 3.1.3 Safety-Related Digital Outputs The state (HIGH, LOW) of each output is signaled by an individual LED. The following block diagram shows how the two-pole digital outputs are connected: &...

  • Page 17: Line Diagnosis With Digital Outputs

    F3 DIO 16/8 01 3 Product Description 3.1.4 Line Diagnosis with Digital Outputs The remote I/O is provided with a line diagnosis (short-circuits and open-circuits ) for the digital outputs. The line diagnosis is activated using the Line Monitoring [BOOL] -> system variable in SILworX and the DO[xx].LSLB Monitoring system signal in ELOP II Factory.

  • Page 18: Test Period And Monitoring Time

    3 Product Description F3 DIO 16/8 01 3.1.4.3 Test Period and Monitoring Time For line diagnosis, configure the test period and the monitoring time. These time parameters influence all the channels configured for line diagnosis. During the monitoring time, the status is read back in 1 ms intervals and, if no faults are detected, the process values are rewritten to the output.

  • Page 19: Ip Address And System Id (Srs)

    F3 DIO 16/8 01 3 Product Description 3.2.1 IP Address and System ID (SRS) A transparent label is delivered with the device to allow one to note the IP address and the system ID (SRS for system rack slot) after a change. IP___.___.___.___SRS____.__.__ Default value for IP address: 192.168.0.99...

  • Page 20: Assembly

    3 Product Description F3 DIO 16/8 01 Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. S+ S+ S+ S+ S- S- S- S- Figure 7: Front View 16 Digital Inputs 2 Pulsed Outputs Safety-Related Processor System 8 Digital Outputs, Two-Pole (DO+, DO-) Ethernet Switch...

  • Page 21: Led Indicators

    F3 DIO 16/8 01 3 Product Description 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs I/O LEDs 3.4.1.1 Operating Voltage LED Color Status Description...

  • Page 22: System Leds

    3 Product Description F3 DIO 16/8 01 3.4.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded.

  • Page 23: Communication Leds

    F3 DIO 16/8 01 3 Product Description 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 24: Communication

    3 Product Description F3 DIO 16/8 01 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10/100/Base-T, half and full duplex Auto negotiation Auto crossover Connection socket RJ-45 IP address...

  • Page 25: Pulsed Outputs

    F3 DIO 16/8 01 3 Product Description 3.4.3 Pulsed Outputs The 2 digital pulsed outputs can be used for line control to detect short-circuits and open- circuits on digital inputs, e.g., on an EMERGENCY STOP button complying with Cat. 4 in accordance with EN 954-1.

  • Page 26: Product Data

    3 Product Description F3 DIO 16/8 01 Product Data General Response time ≥ 10 ms Ethernet interfaces 2 x RJ-45, 10/100BaseT (with 100 Mbit/s) with integrated switch Operating voltage 24 VDC, -15 %...+20 %, w ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2 Current input max.

  • Page 27: Table 14: Specifications For The Digital Outputs

    F3 DIO 16/8 01 3 Product Description Digital outputs Number of outputs 8 (non-galvanically isolated) Two-pole switching DO+ 2A (inrush current typ. 10 A at 2 ms) DO- 2A (inrush current typ. 10 A at 2 ms) Output voltage ≥ L+ minus voltage drop (L+ and L- leg) Voltage drop max.

  • Page 28: Certified Himatrix F3 Dio 16/8 01

    3 Product Description F3 DIO 16/8 01 Certified HIMatrix F3 DIO 16/8 01 Test institute Standard, Scope EMC, ATEX Zone 2 TÜV IEC 61508 1-7:2000 up to SIL 3 IEC 61511:2004 EN 954-1:1996 up to Cat. 4 TÜV ATEX 94/9/EG...

  • Page 29: Start-Up

    F3 DIO 16/8 01 4 Start-Up Start-Up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix System Manual for Compact Systems.

  • Page 30: Surges On Digital Inputs

    4 Start-Up F3 DIO 16/8 01 4.1.2 Surges on Digital Inputs Due to the short cycle time of the HIMatrix systems, a surge pulse as described in EN 61000-4-5 can be read in to the digital inputs as a short-term high level. The following measures ensure proper operation in environments where surges may occur: 1.

  • Page 31: Overview Of Configuration Variants For The Digital Outputs

    F3 DIO 16/8 01 4 Start-Up 4.1.3.1 Overview of Configuration Variants for the Digital Outputs The following table specifies all configurations variants for the digital outputs permitted for ELOP II Factory. Additional system signals have no influence on other variants (e.g., Signal DO[xx].LS monitoring with reduced voltage).

  • Page 32: Mounting The F3 Dio 16/8 01 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F3 DIO 16/8 01 has a power dissipation ranging between 13 W and 31 W.

  • Page 33: Configuration

    F3 DIO 16/8 01 4 Start-Up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.

  • Page 34: Module Tab

    4 Start-Up F3 DIO 16/8 01 4.3.2.1 Module Tab The Module tab contains the following system parameters. System Signal Data Description type DI number USINT Number of pulsed outputs (supply outputs) Pulsed Channels Coding Description No pulsed output planned for LS/LB detection Pulsed output 1 planned for LS/LB detection...

  • Page 35: Di 16 Lc: Channels Tab

    F3 DIO 16/8 01 4 Start-Up System Signal Data Description type Module Error Code WORD Module error code Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001 No I/O processing (remote I/O not in RUN) 0x0002 No I/O processing during the booting test 0x0004...

  • Page 36: Digital Outputs Of F3 Dio 16/8 01

    4 Start-Up F3 DIO 16/8 01 4.3.3 Digital Outputs of F3 DIO 16/8 01 The following table presents the statuses and parameters for the output module (DO 8 03) in the same order given in the SILworX Hardware Editor. 4.3.3.1 Module Tab The Module tab contains the following system parameters.

  • Page 37: Table 23: Silworx - System Parameters For Digital Outputs, Module Tab

    F3 DIO 16/8 01 4 Start-Up System Signal Data Description type DO.[xx][xx].in pairs BOOL Common ground for each pair (DO- outputs form the common ground) Coding Description FALSE No common ground for each pair TRUE Common ground for each pair Default value: 0 Pair 1 = Channel 1 [01] and channel 2 [02] Pair 2 = Channel 3 [03] and channel 4 [04]...

  • Page 38: Do 8 03: Channels Tab

    4 Start-Up F3 DIO 16/8 01 4.3.3.2 DO 8 03: Channels Tab The DO 8 03: Channels tab contains the following system parameters. System Signal Data Description type Channel no. Channel number, defined by default -> + Error Code WORD Error codes for the digital output channels DO+ [WORD] Error codes for the digital output channels DO-...

  • Page 39: Pulsed Outputs For F3 Dio 16/8 01

    F3 DIO 16/8 01 4 Start-Up 4.3.4 Pulsed Outputs for F3 DIO 16/8 01 The following table presents the statuses and parameters for the pulse module (DO 2 01) in the same order given in the SILworX Hardware Editor. 4.3.4.1 Module Tab The Module tab contains the following system parameters.

  • Page 40: Configuring A Module Using Elop Ii Factory

    4 Start-Up F3 DIO 16/8 01 Configuring a Module Using ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the System Manual for Compact Systems or the online help for more details The following chapter describes the system signals used for assigning signals in the remote I/O.

  • Page 41: Digital Inputs Of F3 Dio 16/8 01

    F3 DIO 16/8 01 4 Start-Up 4.4.3 Digital Inputs of F3 DIO 16/8 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00E2 [226 Mod. Error Code [WORD] Module error code 0x0000 I/O processing, if required with errors, see other error codes...

  • Page 42: Table 27: Elop Ii Factory - Digital Input System Signals

    4 Start-Up F3 DIO 16/8 01 System Signal Description DI Pulse Delay [10E-6 s] Waiting time for line control (detection of short-circuits or cross- [UINT] circuits) LS/LB (short-circuit/open-circuits) Table 27: ELOP II Factory - Digital Input System Signals Page 42 of 58 HI 800 177 E Rev.

  • Page 43: Digital Outputs Of F3 Dio 16/8 01

    F3 DIO 16/8 01 4 Start-Up 4.4.4 Digital Outputs of F3 DIO 16/8 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00C4 [196 Mod. Error Code [WORD] Module error code 0x0000 I/O processing, if required with errors, see other error codes...

  • Page 44: Table 28: Elop Ii Factory - Digital Output System Signals

    4 Start-Up F3 DIO 16/8 01 System Signal Description 0x0800 External supply L+ at DO+ DO.LSLB period [WORD] Period [s] required for the line diagnosis Range 1…100 s, 1 s steps DO.LSLB monitoring time Monitoring time for line diagnosis in [ms], [UINT] Range 1...50 ms, Default: 0 ms DO2[xx].Two-Pole [BOOL]...

  • Page 45: Pulsed Outputs For F3 Dio 16/8 01

    F3 DIO 16/8 01 4 Start-Up 4.4.5 Pulsed Outputs for F3 DIO 16/8 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00D3 [211 Mod. Error Code [WORD] Module error code 0x0000 I/O processing, if required with errors, see other error codes...

  • Page 46: Connection Variants

    A direct connection of the DO+ output to the external L- via the load or a connection of DO- output to external L- via the load is not permitted! Inductive loads may be connected with no free-wheeling diode on the actuator. However, HIMA strongly recommends connecting a protective diode directly to the actuator. Actuator Free-Wheeling Diode...

  • Page 47: Two-Pole Connection

    F3 DIO 16/8 01 4 Start-Up 4.6.2 Two-Pole Connection The DO+ output and DO- output of a channel are required for two-pole applications. In each channel, the DO+ output is permanently assigned to DO- output. In this case, 8 channels with 16 outputs are available. To allow two-pole connection, the corresponding channels must be configured using the DO[xx].2-pole [BOOL ] system signal.

  • Page 48: Two-Pole Connection With Common Ground

    4 Start-Up F3 DIO 16/8 01 4.6.3 Two-pole Connection with Common Ground Two-pole channels can be interconnected on a common ground to allow line diagnosis, e.g., with motors (dual motor drivers) or dual valves. The common ground is created via the DO outputs of the channels concerned.

  • Page 49: Operation

    F3 DIO 16/8 01 5 Operation Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The remote I/O writes diagnostic entries in the diagnostic memory of the connected controller.

  • Page 50: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.

  • Page 51: Decommissioning

    F3 DIO 16/8 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 177 E Rev. 1.01 Page 51 of 58...

  • Page 52: Transport

    8 Transport F3 DIO 16/8 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.

  • Page 53: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 177 E Rev. 1.01...

  • Page 54: Appendix

    Appendix F3 DIO 16/8 01 Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 55: Index Of Figures

    F3 DIO 16/8 01 Appendix Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Exemplary Structure of Buffered and Unbuffered Power Source Figure 3: Exemplary Structure of Buffered and Unbuffered Power Source Figure 4: Line Control Figure 5: Block Diagram for Two-Pole Digital Outputs Figure 6: Sample Type Label...

  • Page 56: Index Of Tables

    Appendix F3 DIO 16/8 01 Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Part Numbers Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs Table 9: Ethernet Interfaces Properties...

  • Page 57: Index

    F3 DIO 16/8 01 Appendix Index digital output digital outputs ........16 one-pole ..........46 part numbers ........... 18 two-pole ..........47 safeethernet ........... 24 fault reaction SRS............19 digital inputs ......... 15 surge ............30 HI 800 177 E Rev. 1.01 Page 57 of 58...
  • Page 58 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)

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