HIMA HIMatrix F3 AIO 8/4 01 Manual
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HIMA HIMatrix F3 AIO 8/4 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F3 AIO 8/4 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 1.01
HI 800 161 E

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Summary of Contents for HIMA HIMatrix F3 AIO 8/4 01

  • Page 1 HIMatrix Safety-Related Controller F3 AIO 8/4 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.01 HI 800 161 E...
  • Page 2 HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.

  • Page 3: Table Of Contents

    3.6.1 Product Data F3 AIO 8/4 011 (-20 °C) ..............27 3.6.2 Product Data F3 AIO 8/4 012 (subsea / -20°C) ............. 27 Certified HIMatrix F3 AIO 8/4 01................29 Start-Up..............30 Installation and Mounting ................... 30 4.1.1 Connecting the Analog Inputs................30 4.1.1.1...
  • Page 4 Table of Contents F3 AIO 8/4 01 4.1.2 Connecting the Analog Outputs ................31 4.1.3 Mounting the F3 AIO 8/4 01 in Zone 2 ..............32 Configuration ......................33 Configuring a Remote I/O with SILworX............. 33 4.3.1 Parameters and Error Codes for the Inputs and Outputs ........33 4.3.2 Analog Inputs F3 AIO 8/4 01 ..................

  • Page 5: Introduction

    F3 AIO 8/4 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It also includes instructions on how to install, start up and replace it. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F3 AIO 8/4 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...

  • Page 8: Operating Tips

    1 Introduction F3 AIO 8/4 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 54 HI 800 161 E Rev.

  • Page 9: Safety

    F3 AIO 8/4 01 2 Safety Safety The following safety information, notes and instructions must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent danger results from the product itself.

  • Page 10: Residual Risk

    2 Safety F3 AIO 8/4 01 Residual Risk No imminent danger results from a HIMatrix system itself. Residual risk may result from: Faults in the engineering Faults in the user program Faults in the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site.If a device or a module fails, the site adopts the safe state.

  • Page 11: Product Description

    61508, IEC 61511 and IEC 62061), Cat. 4 (EN 954-1) and PL e (EN ISO 13849-1). Further safety standards, application standards and test standards are specified in the certificate available on the HIMA website. Safety Function The remote I/O is equipped with safety-related analog inputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description F3 AIO 8/4 01 If an open-circuit occurs during voltage measurement (the line is not monitored), any input signals are processed on the high-resistance inputs. The value resulting from this fluctuating input voltage is not reliable; with voltage inputs, the channels must be terminated with a 10 kΩ...

  • Page 13: Table 5: Examples Of Line Monitoring - Resistance Values

    F3 AIO 8/4 01 3 Product Description Circuitry: Series Resistor (R Field Clamp Terminal series resistor Field Clamp Terminal Series Resistor (R Diode Solenoid Valve 8 W, 24 VDC Shunt (R Shunt Figure 1: Circuitry for Line Monitoring Line monitoring (LB/LS) range Protective circuit with short-circuit Examples of how to configure line monitoring for the digital output DO (circuit with solenoid valve 8 W 24 VDC):...

  • Page 14: Table 7: Voltage Values With Line Monitoring Of Do

    3 Product Description F3 AIO 8/4 01 Measured values for voltage on AI with line monitoring of DO Voltage drop Voltage drop Voltage drop Values for AI (with FSx000 resolution) series resistor solenoid valve Shunt FS1000 FS2000 Output DO False or 0 (output DO is deactivated;...

  • Page 15: Table 8: Example Of Short-Circuit

    F3 AIO 8/4 01 3 Product Description 2. Short-circuit: An short-circuit within the actuator circuitry (including the actuator) results in a high voltage drop (≤ output voltage of DO) through the shunt, which causes the short-circuit to be detected (maximum resolution of AI, see Table 7). The overvoltage protection of the analog inputs is activated at approximately 15 V.
  • Page 16 3 Product Description F3 AIO 8/4 01 The current through the Z-diode should be limited to 20 mA (specification of the Z-diode). This results in a minimum value for the series resistor of: = 14.8 V / 20 mA = 740 Ω diode The value for R can be set to 1 KΩ.

  • Page 17: Analog Outputs

    F3 AIO 8/4 01 3 Product Description Analog Outputs The remote I/O is equipped with 4 analog outputs. These outputs are not safety-related, but all together they can be shut down safely thanks to the configuration in the user program. To achieve SIL 3, the output values must be read back via safety-related analog inputs and evaluated in the user program.

  • Page 18: Equipment, Scope Of Delivery

    3 Product Description F3 AIO 8/4 01 Equipment, Scope of Delivery The following list specifies the available components and the corresponding part numbers: Designation Description Part no. F3 AIO 8/4 01 Remote I/O with 8 analog inputs and 4 non-safety- 98 2200409 related analog outputs, Operating temperature 0…+60 °C, for ELOP II...

  • Page 19: Type Label

    F3 AIO 8/4 01 3 Product Description Type Label The type plate contains the following details: Product name Bar code (1D or 2D code) Part no. Production year Hardware revision index (HW Rev.) Firmware revision index (FW Rev.) Operating voltage Mark of conformity Figure 3: Sample Type Label...

  • Page 20: Assembly

    3 Product Description F3 AIO 8/4 01 Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 8/4 01 Figure 4: Front View 8 Analog Inputs Watchdog Safety-Related Processor System 4 Analog Outputs Switch Figure 5: Block Diagram...

  • Page 21: Led Indicators

    F3 AIO 8/4 01 3 Product Description 3.5.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows: Operating voltage LED System LEDs Communication LEDs 3.5.1.1 Operating Voltage LED Color Status Description 24 VDC...

  • Page 22: System Leds

    3 Product Description F3 AIO 8/4 01 3.5.1.2 System LEDs While the system is being booted, all LEDs are lit simultaneously. Color Status Description Green Device in RUN, normal operation A loaded user program is being executed (not with remote I/Os). Blinking Device in STOP A new operating system is being loaded.

  • Page 23: Communication Leds

    F3 AIO 8/4 01 3 Product Description 3.5.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 24: Communication

    3 Product Description F3 AIO 8/4 01 3.5.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.5.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10/100/Base-T, half and full duplex Auto negotiation Auto crossover Connection socket RJ-45 IP address...

  • Page 25: Reset Key

    F3 AIO 8/4 01 3 Product Description 3.5.3 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.

  • Page 26: Product Data

    3 Product Description F3 AIO 8/4 01 Product Data General Response time ≥ 20 ms Ethernet interfaces 2 x RJ-45, 10/100BaseT (with 100 Mbit/s) with integrated switch Operating voltage 24 VDC, -15 %...+20 %, w ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2.

  • Page 27: Product Data F3 Aio 8/4 011 (-20 °C)

    F3 AIO 8/4 01 3 Product Description Supply outputs Number of supply outputs Nominal voltages 8.2 VDC / 26 VDC, switchable Tolerance ± 5 % Safely monitored limits Range 8.2 V 7.6 V...8.8 V, (tolerance range: 7.3...9.1 V) Range 26 V 24.3 V...27.7 V, (tolerance range: 24.0...28.0 V) Current limiting >...

  • Page 28: Table 21: Product Data Of F3 Aio 8/4 012 (Subsea / -20°C)

    Weight approx. 1.4 kg Table 21: Product Data of F3 AIO 8/4 012 (subsea / -20°C) Figure 7: HIMatrix F3 AIO 8/4 01 012 (Subsea / -20°C) with Aluminum Plate Page 28 of 54 HI 800 161 E Rev. 1.01...

  • Page 29: Certified Himatrix F3 Aio 8/4 01

    Class I, DIV 2, Groups A, B, C and D Class 3600, 1998 Class 3611, 1999 Class 3810, 1989 Including Supplement #1, 1995 CSA C22.2 No 142 CSA C22.2 No 213 Table 22: Certified HIMatrix F3 AIO 8/4 01 HI 800 161 E Rev. 1.01 Page 29 of 54...

  • Page 30: Start-Up

    4 Start-Up F3 AIO 8/4 01 Start-Up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail (DIN) or a mounting plate in case of the F3 AIO 8/4 012 (subsea / -20 °C).

  • Page 31: Shunt Adapter

    F3 AIO 8/4 01 4 Start-Up 4.1.1.1 Shunt Adapter The shunt adapter is a plug-in module for the analog inputs of the safety-related remote I/O F3 AIO 8/4 01. Five variants are available: Model Equipment Part no. 250 Ω shunt Z 7301 98 2220059 Z 7302...

  • Page 32: Mounting The F3 Aio 8/4 01 In Zone 2

    F3 AIO 8/4 01 is 18 W at maximum. 3. Protect the HIMatrix F3 AIO 8/4 01 with a 10 A time-lag fuse. The remote I/O must be supplied with 24 VDC from a power supply unit with safe isolation.

  • Page 33: Configuration

    F3 AIO 8/4 01 4 Start-Up Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.

  • Page 34: Analog Inputs F3 Aio 8/4 01

    4 Start-Up F3 AIO 8/4 01 4.3.2 Analog Inputs F3 AIO 8/4 01 The following tables present the statuses and parameters for the input module (AI 8) in the same order as given in the Hardware Editor. 4.3.2.1 Module Tab The Module tab contains the following system parameters.

  • Page 35: Ai 8: Channels Tab

    F3 AIO 8/4 01 4 Start-Up 4.3.2.2 AI 8: Channels Tab The AI 8: Channels tab contains the following system variables. System Data Description parameter type BYTE Error codes for the analog input channels -> Error Code [BYTE] Coding Description 0x01 Fault in the analog input module 0x02...

  • Page 36: Analog Outputs F3 Aio 8/4 01

    4 Start-Up F3 AIO 8/4 01 4.3.3 Analog Outputs F3 AIO 8/4 01 The following tables present the statuses and parameters for the output module (AO 4) in the same order as given in the Hardware Editor. 4.3.3.1 Module Tab The Module tab contains the following system parameters.

  • Page 37: Ao 8: Channels Tab

    F3 AIO 8/4 01 4 Start-Up 4.3.3.2 AO 8: Channels Tab The AO 8: Channels tab contains the following system parameters. System Data Description parameter type BYTE Error codes for the analog output channels -> Error Code [BYTE] Coding Description 0x01 Fault in the analog output unit 0x80...

  • Page 38: Analog Inputs F3 Aio 8/4 01

    4 Start-Up F3 AIO 8/4 01 4.4.3 Analog Inputs F3 AIO 8/4 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x001E [30 Mod. Error Code Module error code [WORD] Coding Description 0x0000...

  • Page 39: Table 30: Elop Ii Factory - System Signals For The Analog Inputs

    F3 AIO 8/4 01 4 Start-Up System Signal Description Transmitter. Error codes for the transmitter unit Error Code [WORD] Coding Description 0x0001 Fault in the transmitter supply 0x0400 FTT test 1: Temperature threshold exceeded 0x0800 FTT test 2: Temperature threshold exceeded Transmitter[01].

  • Page 40: Analog Outputs F3 Aio 8/4 01

    4 Start-Up F3 AIO 8/4 01 4.4.4 Analog Outputs F3 AIO 8/4 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x0069 [105 Mod. Error Code Module error code [WORD] Coding Description 0x0000...

  • Page 41: Connection Variants

    F3 AIO 8/4 01 4 Start-Up Connection Variants This chapter describes the correct wiring of the remote I/O in safety-related applications. 4.5.1 Connecting Proximity Switches Proximity switches can be evaluated with the analog inputs using the wiring shown in Figure 10. The proximity switch is connected to its supply via the line resistor RL.

  • Page 42: Limits To Configure In The User Program

    4 Start-Up F3 AIO 8/4 01 NOTE Overload, failure due to improperly set voltage (8.2 V / 26 V)! Failure to comply with these instructions can damage the electronic components. Prior to start-up, set the Transmitter Supply[01] system parameter to 1 (8.2 V). If the shunt adapter has been overloaded, it must be replaced.

  • Page 43: Operation

    F3 AIO 8/4 01 5 Operation Operation The remote I/O can only operate together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.5.1. The device's diagnostic history can also be read using the programming tool.

  • Page 44: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! Load the operating system using the programming tool.

  • Page 45: Decommissioning

    F3 AIO 8/4 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 161 E Rev. 1.01 Page 45 of 54...

  • Page 46: Transport

    8 Transport F3 AIO 8/4 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.

  • Page 47: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 161 E Rev. 1.01...
  • Page 48 9 Disposal F3 AIO 8/4 01 Page 48 of 54 HI 800 161 E Rev. 1.01...

  • Page 49: Appendix

    F3 AIO 8/4 01 Appendix Appendix Glossary Term Description Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge...

  • Page 50: Index Of Figures

    Figure 5: Block Diagram Figure 6: Sample MAC Address Label Figure 7: HIMatrix F3 AIO 8/4 01 012 (Subsea / -20°C) with Aluminum Plate Figure 8: Aluminum Plate with Dimensions Figure 9: Label for Ex Conditions Figure 10: Proximity Switch on Analog Inputs Page 50 of 54 HI 800 161 E Rev.

  • Page 51: Index Of Tables

    Product Data of F3 AIO 8/4 011 (-20 °C) Table 21: Product Data of F3 AIO 8/4 012 (subsea / -20°C) Table 22: Certified HIMatrix F3 AIO 8/4 01 Table 23: Terminal Assignment for the Analog Inputs Table 24: Shunt Adapter...

  • Page 52: Index

    Appendix F3 AIO 8/4 01 Index diagnosis..........43 reset key ..........25 fault reaction safeethernet..........24 analog Inputs........12 specifications ........... 26 part number..........18 SRS ............18 Page 52 of 54 HI 800 161 E Rev. 1.01...
  • Page 54 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1025)

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