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Summary of Contents for HIMA HIMatrix
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Page 1: Table Of Contents
HIMatrix Safety-Related Controller AI 8 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 195 E... - Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
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Page 3: Table Of Contents
AI 8 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function... - Page 4 Table of Contents AI 8 01 Configuration with ELOP II Factory 4.4.1 Configuring the Inputs 4.4.2 Signals and Error Codes for the Inputs 4.4.3 Analog Inputs Operation Handling Diagnosis Maintenance Faults Maintenance Measures 6.2.1 Loading the Operating System 6.2.2 Proof Test Decommissioning Transport Disposal...
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Page 5: Introduction
Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. This manual is organized in the following main chapters: ... -
Page 6: Target Audience
HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
AI 8 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics Literal user inputs... -
Page 8: Operating Tips
1 Introduction AI 8 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 38 HI 800 195 E Rev. -
Page 9: Safety
This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken. Intended Use HIMatrix components are designed for assembling safety-related controller systems. When using the components in the HIMatrix system, comply with the following general requirements. 2.1.1 Environmental Requirements... -
Page 10: Residual Risk
Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the system enters the safe state. -
Page 11: Product Description
To specify when selecting the device type in the programming tool 250 with external shunt, HIMA no.: 00 0710251 500 with external shunt (accuracy 0.05%, P1W). No longer available from HIMA. Table 4: Input Values for the Analog Inputs... -
Page 12: Reaction In The Event Of A Fault
3 Product Description AI 8 01 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on an analog input, the AI.Error Code parameter is set to a value greater than 0. If a module fault occurred, the SILworX system parameter Module Error Code is set to a value greater than 0, or if ELOP II Factory is used, the Module.Error Code signal is set to a value greater than 0. -
Page 13: Structure
AI 8 01 3 Product Description Structure The analog values are processed in parallel via two multiplexers and two analog/digital converters with 12-bit resolution and the results are compared. This value is then made available to the user program. Additionally, test values are used by the existing digital/analog converters, converted back to digital values, and then compared with the default value. -
Page 14: Front View
3 Product Description AI 8 01 3.4.2 Front View AI 8 Figure 3: Front View Page 14 of 38 HI 800 195 E Rev. 2.00... -
Page 15: Status Indicators
AI 8 01 3 Product Description 3.4.3 Status Indicators Color Status Description Green Operating voltage present No operating voltage Module fault and / or channel fault Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 6: Status Indicators HI 800 195 E Rev. -
Page 16: Product Data
3 Product Description AI 8 01 Product Data General 15 %, Operating voltage 24 VDC, -15...+20 %, r from a power supply unit with safe insulation in accordance with IEC 61131-2 Operating data 24 VDC / 380 mA 3.3 VDC / 150 mA Ambient temperature 0...+60 °C Storage temperature... -
Page 17: Start-Up
Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. When laying cables (long cables, in particular), take appropriate measures to avoid interference, e.g., by separating the signal lines from the power lines. -
Page 18: Connecting The Analog Inputs
4 Start-up AI 8 01 4.1.2 Connecting the Analog Inputs Only shielded cables may be connected to the analog inputs. Each analog input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed on the controller side to form a Faraday cage. -
Page 19: Cable Plugs
Cable Plugs Cable plugs attached to the pin headers of the module are used to connect to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix modules. Connection to the field zone Number of cable plugs... -
Page 20: Mounting The Ai 8 01 In Zone 2
When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1. Mount the HIMatrix F60 controller in an enclosure that meets the EN 60079-15 requirements and achieves a type of protection of at least IP54, in accordance with EN 60529. Provide the device with the following label: "Work is only permitted in the de-energized state"... -
Page 21: Configuration
AI 8 01 4 Start-up Configuration The module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): SILworX is required for CPU OS V7 and higher. ... -
Page 22: Configuration With Silworx
4 Start-up AI 8 01 Configuration with SILworX In the Hardware Editor, the controller is represented with the following modules: one processor module (CPU) one communication module (COM) 6 slots available for I/O modules To insert I/O modules, drag them from the module list onto an available slot. Two variants are available for the AI 8 01 module: ... -
Page 23: Analog Inputs
AI 8 01 4 Start-up 4.3.2 Analog Inputs The following tables present the statuses and parameters for the input module in the same order as given in the Hardware Editor. 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter Data Description... -
Page 24: Tab Ai 8 01 Fs1000_1: Channels Or Ai 8 01 Fs2000_1: Channels
4 Start-up AI 8 01 4.3.2.2 Tab AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels The AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels tab contains the following system variables: System parameter Data Description type ->... -
Page 25: Analog Inputs
AI 8 01 4 Start-up 4.4.3 Analog Inputs System signal Description Mod.SRS [UDINT] Slot number (System.Rack.Slot) Mod. Type [UINT] Type of module, target value: 0xFD02 [64 770 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001 No I/O processing (CPU not in RUN) -
Page 26: Table 15: Elop Ii Factory - System Signals For The Analog Inputs
4 Start-up AI 8 01 System signal Description AI[0x].Used [BOOL] Channel configuration: 1 = operating 0 = not operating AI.Mode [BOOL] All channels unipolar or bipolar: 0 = unipolar measurement 1 = bipolar measurement Table 15: ELOP II Factory - System Signals for the Analog Inputs Page 26 of 38 HI 800 195 E Rev. -
Page 27: Operation
AI 8 01 5 Operation Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the module during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. -
Page 28: Maintenance
F60 system (HI 800 191 E). 6.2.2 Proof Test HIMatrix devices and modules must be subjected to a proof test in intervals of 10 years. For more information, refer to the safety manual (HI 800 023 E). Page 28 of 38... -
Page 29: Decommissioning
AI 8 01 7 Decommissioning Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 195 E Rev. 2.00 Page 29 of 38... -
Page 30: Transport
Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. -
Page 31: Disposal
AI 8 01 9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 195 E Rev. 2.00... - Page 32 9 Disposal AI 8 01 Page 32 of 38 HI 800 195 E Rev. 2.00...
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Page 33: Appendix
Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge Fieldbus Function block diagrams Fault tolerance time ICMP Internet control message protocol: Network protocol for status or error messages... -
Page 34: Index Of Figures
Appendix AI 8 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 34 of 38 HI 800 195 E Rev. 2.00... -
Page 35: Index Of Tables
AI 8 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix F60 Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Input Values for the Analog Inputs Table 5: Available Variants Table 6: Status Indicators Table 7:... -
Page 36: Index
Appendix AI 8 01 Index block diagram..........13 front view ............ 14 diagnosis.............27 safety function ..........11 fault reaction specifications..........16 analog inputs ...........12 Page 36 of 38 HI 800 195 E Rev. 2.00... - Page 38 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)
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