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HIMatrix Safety-Related Controller AI 8 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 1.00 HI 800 195 E...
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HIMA directly. HIMA appreciates any suggestion on which information should be included in the manual. Equipment subject to change without notice. HIMA also reserves the right to modify the written material without prior notice. For further information, refer to the CD-ROM and our website http://www.hima.de and http://www.hima.com.
AI 8 01 Table of Contents Table of Contents Introduction ............5 Structure and Use of this Manual................. 5 Target Audience..................... 6 Formatting Conventions ..................7 1.3.1 Safety Notes ......................7 1.3.2 Operating Tips ......................8 Safety ..............9 Intended Use ......................9 2.1.1 Environmental Requirements...................
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Table of Contents AI 8 01 Operation .............. 25 Handling ........................ 25 Diagnosis ......................25 Maintenance ............26 Faults........................26 Maintenance Measures ..................27 6.2.1 Loading the Operating System ................27 6.2.2 Proof Test....................... 27 Decommissioning ..........28 Transport .............. 29 Disposal ..............
Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. This manual is organized in the following main chapters:...
ELOP II Factory Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.
AI 8 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts Bold: Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics: Literal user inputs...
1 Introduction AI 8 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 36 HI 800 195 E Rev.
The use in Ex-Zone is permitted if additional measures are taken. Intended Use HIMatrix components are designed for assembling safety-related controller systems. When using the components in the HIMatrix system, comply with the following general requirements 2.1.1 Environmental Requirements...
Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the site adopts the safe state.
To specify when selecting the device type in the programming tool with 250 Ω external shunt, HIMA no.: 00 0710251 with 500 Ω external shunt, HIMA no.: 00 0603501 (accuracy 0.05%, P1W) Table 4: Input Values of the Analog Inputs...
3 Product Description AI 8 01 The analog inputs are designed such that the measurement accuracy is maintained for 10 years. A recalibration must be carried out every 10 years. 3.1.1.1 Reaction in the Event of a Fault If the module detects a fault on an analog input, the AI.Error Code system parameter > 0 is set.
AI 8 01 3 Product Description Assembly The analog values are processed in parallel via two multiplexers and two analog/digital converters with 12-bit resolution and the results are compared. This value is then made available to the user program. Additionally, test values are used by the existing digital/analog converters, converted back to digital values, and then compared with the default value.
AI 8 01 3 Product Description 3.4.3 Status Indicators Color Status Description Green Operating voltage present No operating voltage Module fault and / or channel fault Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 6: Status Indicators Product Data...
To start up the controller, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the F60 subrack of the modular HIMatrix F60 system. 4.1.1 Mounting and Removing the Modules To mount and remove the modules, the connection cable clamp terminals must be unplugged.
AI 8 01 4 Start-Up 4.1.2 Connection of the Analog Inputs Only shielded cables with a length of a maximum of 300 m must be connected to the analog inputs. Each analog input must be connected to a twisted pair of wires. The shielding must be connected to the controller and the sensor housing and earthed of one end to the controller side to form a Faraday cage.
12 W at maximum depending on the power supply voltage. 3. The HIMatrix AI 8 01 module must be supplied with 24 VDC from a power supply unit with safe isolation. Use power supply units of type PELV or SELV only.
AI 8 01 4 Start-Up Configuration The AI 8 01 module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used depends on the revision status of the operating system (firmware): ELOP II Factory is required for operating system versions prior to 7. SILworX is required for operating system version 7 and beyond.
4 Start-Up AI 8 01 Configuring a Module with SILworX In the Hardware Editor, the controller is represented with the following modules: one processor module (CPU) one communication module 6 slots available for I/O modules To insert I/O modules, drag them from the module list onto an available slot. Two variants are available for the AI 8 01 module: AI 8 01 FS1000: Resolution of the analog value -1000…+1000 (-10 V…+10 V) AI 8 01 FS2000: Resolution of the analog value -2000…+2000 (-10 V…+10 V)
AI 8 01 4 Start-Up 4.3.2 Analog Inputs The following tables present the statuses and parameters for the input module in the same order as given in the Hardware Editor. 4.3.2.1 Module Tab The Module tab contains the following system parameters. System parameter Data Description...
4 Start-Up AI 8 01 4.3.2.2 Tab AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels The AI 8 01 FS1000_1: Channels or AI 8 01 FS2000_1: Channels tab contains the following system variables: System parameter Data Description type ->...
AI 8 01 4 Start-Up 4.4.3 Analog Inputs System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module,target value: 0xFD02 [64770 Mod. Error Code Error codes for the module [WORD] Coding Description 0x0000 I/O processing, if required with errors see other error codes 0x0001 No I/O processing (CPU not in RUN)
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4 Start-Up AI 8 01 System Signal Description Analog value of each channel [INT] from -1000...+1000 (device AI[0x].Value [INT] version: FS1000), voltage range: -10 V...+10 V Analog value of each channel [INT] from -2000...+2000 (device version: FS2000), voltage range: -10 V...+10 V The validity depends on the AI[0x].Error Code AI[0x].
AI 8 01 5 Operation Operation The module runs within a HIMatrix base plate and does not require any specific monitoring. Handling Handling of the controller during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3.
Maintenance No maintenance measures are required during normal operation. If a device or module fails, replace it with an identical type or an alternative type which is admitted by HIMA. Only the manufacturer is authorized to repair the device/module. Faults Refer to Chapter 3.1.1.1, for more information on the fault reaction of analog inputs.
For more information, refer to the programming tool documentation. 6.2.2 Proof Test Test the HIMatrix modules every 10 years. For more information, refer to the Safety Manual (HI 800 003 E). HI 800 195 E Rev. 1.00 Page 27 of 36...
7 Decommissioning AI 8 01 Decommissioning Remove the supply voltage to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. Page 28 of 36 HI 800 195 E Rev. 1.00...
Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transmission.
9 Disposal AI 8 01 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. Page 30 of 36...
Address Resolution Protocol: Network protocol for assigning the network addresses to hardware addresses Analog Input COMmunication module Cyclic Redundancy Check Digital Input Digital Output ELOP II Factory Programming tool for HIMatrix systems ElectroMagnetic Compatibility European Norm ElectroStatic Discharge FieldBus Function Block Diagrams Field Termination Assembly Fault Tolerance Time...
Appendix AI 8 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 32 of 36 HI 800 195 E Rev. 1.00...
AI 8 01 Appendix Index of Tables Table 1: HIMatrix System Variants Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Input Values of the Analog Inputs Table 5: Part Numbers Table 6: Status Indicators Table 7: Product Data...
Appendix AI 8 01 Index diagnosis..........25 part number ..........12 fault reaction product data..........15 analog Inputs........12 Page 34 of 36 HI 800 195 E Rev. 1.00...
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HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Tel: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1014)
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