HIMA HIMatrix F3 DIO 8/8 01 Manual
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HIMA HIMatrix F3 DIO 8/8 01 Manual

Safety-related controller
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HIMatrix
Safety-Related Controller
F3 DIO 8/8 01 Manual
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.00
HI 800 179 E

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Summary of Contents for HIMA HIMatrix F3 DIO 8/8 01

  • Page 1 HIMatrix Safety-Related Controller F3 DIO 8/8 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 179 E...
  • Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...

  • Page 3: Table Of Contents

    Network Ports Used for Ethernet Communication 3.4.3 Reset Key Product Data 3.5.1 Product Data F3 DIO 8/8 014 Certified HIMatrix F3 DIO 8/8 01 Start-up Installation and Mounting 4.1.1 Connecting the Digital Inputs HI 800 179 E Rev. 2.00 Page 3 of 52...
  • Page 4 Table of Contents F3 DIO 8/8 01 4.1.1.1 Surges on Digital Inputs 4.1.2 Connecting the Digital Outputs 4.1.3 Connecting Pulsed Outputs 4.1.4 Cable Plugs 4.1.5 Mounting the F3 DIO 8/8 01 in Zone 2 Configuration Configuration with SILworX 4.3.1 Parameters and Error Codes for the Inputs and Outputs 4.3.2 Digital Inputs of F3 DIO 8/8 01 4.3.2.1...

  • Page 5: Introduction

    F3 DIO 8/8 01 1 Introduction Introduction This manual describes the technical characteristics of the device and its use. It provides information on how to install, start up and configure the module. Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system.

  • Page 6: Target Audience

    HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition.

  • Page 7: Formatting Conventions

    F3 DIO 8/8 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool.

  • Page 8: Operating Tips

    1 Introduction F3 DIO 8/8 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 52 HI 800 179 E Rev.

  • Page 9: Safety

    F3 DIO 8/8 01 2 Safety Safety All safety information, notes and instructions specified in this document must be strictly observed. The product may only be used if all guidelines and safety instructions are adhered to. This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken.

  • Page 10: Residual Risk

    2 Safety F3 DIO 8/8 01 Residual Risk No imminent risk results from a HIMatrix system itself. Residual risk may result from:  Faults related to engineering  Faults related to the user program  Faults related to the wiring Safety Precautions Observe all local safety requirements and use the protective equipment required on site.

  • Page 11: Product Description

    IEC 62061), Cat. 4 and PL e (EN ISO 13849-1) and SIL 4 (EN 50126, EN 50128 and EN 50129). Further safety standards, application standards and test standards are specified in the certificates available on the HIMA website. Safety Function The remote I/O is equipped with safety-related digital inputs and outputs. The input values on the inputs are safely transmitted to the connected controller via safeethernet.

  • Page 12: Reaction In The Event Of A Fault

    3 Product Description F3 DIO 8/8 01 3.1.1.1 Reaction in the Event of a Fault If the device detects a fault on a digital input, the user program processes a low level in accordance with the de-energized to trip principle. The device activates the FAULT LED.

  • Page 13: Safety-Related Digital Outputs

    F3 DIO 8/8 01 3 Product Description 3.1.2 Safety-Related Digital Outputs The remote I/O is equipped with 8 digital outputs DO+ (ground L-) and 2 digital outputs DO- (ground S+). The state (HIGH, LOW) of each output is signaled by an individual LED (HIGH, LOW).

  • Page 14: Line Diagnosis

    3 Product Description F3 DIO 8/8 01 3.1.2.1 Line Diagnosis During 2-pole operation, a line diagnosis is performed to detect potential external short-circuits to L+ and L-. Time on delay is required to detect external short-circuits with an inductive or capacitive load or a lamp load.

  • Page 15: Reaction In The Event Of A Fault

    F3 DIO 8/8 01 3 Product Description 3.1.2.2 Reaction in the Event of a Fault If the device detects a faulty signal on a digital output, the affected module output is set to the safe (de-energized) state using the safety switches. If a device fault occurs, all digital outputs are switched off.

  • Page 16: Equipment, Scope Of Delivery

    3 Product Description F3 DIO 8/8 01 Equipment, Scope of Delivery The following table specifies the available remote I/O variants: Designation Description F3 DIO 8/8 01 Remote I/O (8 digital inputs, 8 digital outputs, 2 pulsed outputs), Operating temperature: 0...+60 °C, for ELOP II Factory programming tool F3 DIO 8/8 014 Remote I/O (8 digital inputs, 8 digital outputs, 2 pulsed outputs),...

  • Page 17: Type Label

    F3 DIO 8/8 01 3 Product Description Type Label The type plate contains the following details:  Product name  Bar code (1D or 2D code)  Part no.  Production year  Hardware revision index (HW Rev.)  Firmware revision index (FW Rev.) ...

  • Page 18: Assembly

    3 Product Description F3 DIO 8/8 01 Assembly This chapter describes the layout and function of the remote I/Os, and their communication via safeethernet. 8/8 01 Figure 6: Front View Digital Outputs (L+ Switching) Digital Inputs Safety-Related Processor System (CPU) Digital Outputs (L- Switching) Switch Pulsed Outputs...

  • Page 19: Led Indicators

    F3 DIO 8/8 01 3 Product Description 3.4.1 LED Indicators The light-emitting diodes (LEDs) indicate the operating state of the remote I/O. The LEDs are classified as follows:  Operating voltage LED  System LEDs  Communication LEDs  I/O LEDs 3.4.1.1 Operating Voltage LED Color...

  • Page 20: Communication Leds

    3 Product Description F3 DIO 8/8 01 3.4.1.3 Communication LEDs All RJ-45 connectors are provided with a small green and a yellow LEDs. The LEDs signal the following states: Status Description Green Full duplex operation Blinking Collision Half duplex operation, no collision Yellow Connection available Blinking...

  • Page 21: Communication

    F3 DIO 8/8 01 3 Product Description 3.4.2 Communication The remote I/O communicates with the associated controller via safeethernet. 3.4.2.1 Connections for Ethernet Communication Property Description Port 2 x RJ-45 Transfer standard 10BASE-T/100BASE-Tx, half and full duplex Auto negotiation Auto crossover IP address Freely configurable Subnet mask...

  • Page 22: Reset Key

    3 Product Description F3 DIO 8/8 01 3.4.3 Reset Key The remote I/O is equipped with a reset key. The key is only required if the user name or password for administrator access is not known. If only the IP address set for the remote I/O does not match the PADT (PC), the connection can be established with a Route add entry on the PC.

  • Page 23: Product Data

    F3 DIO 8/8 01 3 Product Description Product Data General Response time ≥ 10 ms Ethernet interfaces 2 x RJ-45, 10BASE-T/100BASE-Tx with integrated switch Operating voltage 24 VDC, -15...+20 %, r ≤ 15 %, from a power supply unit with safe insulation in accordance with IEC 61131-2 Current input max.

  • Page 24: Table 13: Specifications For The Digital Outputs

    3 Product Description F3 DIO 8/8 01 Digital outputs (DO+ and DO-) Number of outputs DO+ 8 (non-galvanically separated) L+ switching Common ground L- Number of outputs DO- 2 (non-galvanically separated) L- switching Common ground S+ Output voltage ≥ L+ minus 2 V Output current DO+ Channels 1...3 and 5...7: 0.5 A up to 60 °C The output current of the channels 4 and 8 depends on the...

  • Page 25: Product Data F3 Dio 8/8 014

    Table 15: Product Data of F3 DIO 8/8 014 The remote I/O F3 DIO 8/8 014 meets the conditions for vibrations and shock test according to IEC 61373, category 1, class B. Certified HIMatrix F3 DIO 8/8 01 HIMatrix F3 DIO 8/8 01 EMC, ATEX Zone 2 TÜV...

  • Page 26: Start-Up

    4 Start-up F3 DIO 8/8 01 Start-up To start up the remote I/O, it must be mounted, connected and configured in the programming tool. Installation and Mounting The remote I/O is mounted on a 35 mm DIN rail such as described in the HIMatrix system manual for compact systems.

  • Page 27: Connecting The Digital Outputs

    F3 DIO 8/8 01 4 Start-up 4.1.2 Connecting the Digital Outputs Use the following terminals to connect the digital outputs: Terminal Designation Function (outputs, DO) Digital output 4- (for increased load) Digital output 8- (for increased load) Ground channel group Terminal Designation Function (outputs, DO+)

  • Page 28: Cable Plugs

    4 Start-up F3 DIO 8/8 01 4.1.4 Cable Plugs Cable plugs attached to the pin headers of the devices are used to connect to the power supply and to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix devices and modules.

  • Page 29: Mounting The F3 Dio 8/8 01 In Zone 2

    2. The enclosure in use must be able to safely dissipate the generated heat. Depending on the output load and supply voltage, the HIMatrix F3 DIO 8/8 01 has a power dissipation ranging between 9 W and 27 W.

  • Page 30: Configuration

    4 Start-up F3 DIO 8/8 01 Configuration The remote I/O can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware):  SILworX is required for CPU OS V7 and higher. ...

  • Page 31: Digital Inputs Of F3 Dio 8/8 01

    F3 DIO 8/8 01 4 Start-up 4.3.2 Digital Inputs of F3 DIO 8/8 01 The following tables present the statuses and parameters for the input module (DI 8 LC) in the same order as given in the Hardware Editor. 4.3.2.1 Tab Module The Module tab contains the following system parameters: System parameter...

  • Page 32: Tab Do 8 Lc: Channels

    4 Start-up F3 DIO 8/8 01 4.3.2.2 Tab DO 8 LC: Channels The DI 8 LC: Channels tab contains the following system parameters. System parameter Data Description type Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital input channels [BYTE] Coding Description...

  • Page 33: Digital Outputs Of F3 Dio 8/8 01: Do 2 02

    F3 DIO 8/8 01 4 Start-up 4.3.3 Digital Outputs of F3 DIO 8/8 01: DO 2 02 The following tables present the statuses and parameters for the output module (DO 2 02) in the same order as given in the Hardware Editor. 4.3.3.1 Tab Module The Module tab contains the following system parameters:...

  • Page 34: Tab Do 2 02: Do1 Channels

    4 Start-up F3 DIO 8/8 01 4.3.3.2 Tab DO 2 02: DO1 Channels The DO 2 02: DO1 Channels tab contains the following system parameters. System parameter Data type Description Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital output channels [BYTE]...

  • Page 35: Digital Outputs Of F3 Dio 8/8 01: Do 2 01

    F3 DIO 8/8 01 4 Start-up 4.3.4 Digital Outputs of F3 DIO 8/8 01: DO 2 01 The following tables present the statuses and parameters for the output module (DO 2 01) in the same order as given in the Hardware Editor. 4.3.4.1 Tab Module The Module tab contains the following system parameters:...

  • Page 36: Tab Do 2 01: Do1 Channels

    4 Start-up F3 DIO 8/8 01 4.3.4.2 Tab DO 2 01: DO1 Channels The DO 2 01: DO1 Channels tab contains the following system parameters: System parameter Data type Description Channel no. Channel number, defined by default -> Error Code BYTE Error codes for the digital output channels [BYTE]...

  • Page 37: Configuration With Elop Ii Factory

    F3 DIO 8/8 01 4 Start-up Configuration with ELOP II Factory 4.4.1 Configuring the Inputs and Outputs The signals previously defined in the Signal Editor (Hardware Management) are assigned to the individual channels (inputs and outputs) using ELOP II Factory. Refer to the system manual for compact systems or the online help for more details.

  • Page 38: Digital Inputs Of F3 Dio 8/8 01

    4 Start-up F3 DIO 8/8 01 4.4.3 Digital Inputs of F3 DIO 8/8 01 System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x00A5 [165 Mod. Error Code Module error code [WORD] Coding Description...

  • Page 39: Digital Outputs Of F3 Dio 8/8 01, Do+ (Do1), Do- (Do2)

    F3 DIO 8/8 01 4 Start-up 4.4.4 Digital Outputs of F3 DIO 8/8 01, DO+ (DO1), DO- (DO2) System Signal Description Mod.SRS [UDINT] Slot number (System Rack Slot) Mod. Type [UINT] Type of module, target value: 0x005B [91 Mod. Error Code Module error code [WORD] Coding...

  • Page 40: Pulsed Outputs For F3 Dio 8/8 01

    4 Start-up F3 DIO 8/8 01 System Signal Description Time on delay [UINT] Time on delay for 2-pole tests due to line capacities, inductive and capacitive load, range 0…30 ms, 1 ms steps Table 30: ELOP II Factory - Digital Output System Signals 4.4.5 Pulsed Outputs for F3 DIO 8/8 01 System signal...

  • Page 41: Operation

    F3 DIO 8/8 01 5 Operation Operation The remote I/O can only operated together with a controller. No specific monitoring is required for remote I/Os. Handling Handling of the remote I/O during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.1. The device diagnostic history can also be read using the programming tool.

  • Page 42: Maintenance

    6.2.1 Loading the Operating System HIMA is continuously improving the operating system of the devices. HIMA recommends to use system downtimes to load a current version of the operating system into the devices. Refer to the release list to check the consequences of the new operation system version on the system! The operating system is loaded using the programming tool.

  • Page 43: Decommissioning

    F3 DIO 8/8 01 7 Decommissioning Decommissioning Remove the supply voltage to decommission the device. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 179 E Rev. 2.00 Page 43 of 52...

  • Page 44: Transport

    8 Transport F3 DIO 8/8 01 Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport.

  • Page 45: Disposal

    9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 179 E Rev. 2.00...
  • Page 46 9 Disposal F3 DIO 8/8 01 Page 46 of 52 HI 800 179 E Rev. 2.00...

  • Page 47: Appendix

    F3 DIO 8/8 01 Appendix Appendix Glossary Term Description Address resolution protocol: Network protocol for assigning the network addresses to hardware addresses Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge...

  • Page 48: Index Of Figures

    Appendix F3 DIO 8/8 01 Index of Figures Figure 1: Connections to Safety-Related Digital Inputs Figure 2: Line Control Figure 3: Connection to the 2-Pole Switching Outputs (DO-, DO+) Figure 4: Connection of Actuators to Outputs Figure 5: Sample Type Label Figure 6: Front View Figure 7:...

  • Page 49: Index Of Tables

    F3 DIO 8/8 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix Remote I/Os Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Available Variants Table 5: Operating Voltage LED Table 6: System LEDs Table 7: Ethernet Indicators Table 8: I/O LEDs...

  • Page 50: Index

    Appendix F3 DIO 8/8 01 Index block diagram..........18 pulsed outputs ..........15 diagnosis.............41 reset key............. 22 fault reaction safeethernet ..........21 digital inputs ..........12 safety function ..........11 digital outputs ..........15 specifications..........23 front view.............18 SRS ............16 line control...........12 surge ............
  • Page 52 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)

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