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Summary of Contents for HIMA HIMatrix
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Page 1: Table Of Contents
HIMatrix Safety-Related Controller AO 8 01 Manual HIMA Paul Hildebrandt GmbH + Co KG Industrial Automation Rev. 2.00 HI 800 197 E... - Page 2 All HIMA products mentioned in this manual are protected by the HIMA trade-mark. Unless noted otherwise, this also applies to other manufacturers and their respective products referred to herein. ® ® ® ® ® HIMax , HIMatrix , SILworX , XMR...
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Page 3: Table Of Contents
AO 8 01 Table of Contents Table of Contents Introduction Structure and Use of this Manual Target Audience Formatting Conventions 1.3.1 Safety Notes 1.3.2 Operating Tips Safety Intended Use 2.1.1 Environmental Requirements 2.1.2 ESD Protective Measures Residual Risk Safety Precautions Emergency Information Product Description Safety Function... - Page 4 Table of Contents AO 8 01 Configuration with ELOP II Factory 4.4.1 Configuring the Outputs 4.4.2 Signals and Error Codes for the Output 4.4.3 Analog Outputs Operation Handling Diagnosis Maintenance Faults Maintenance Measures 6.2.1 Loading the Operating System 6.2.2 Proof Test Decommissioning Transport Disposal...
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Page 5: Introduction
Structure and Use of this Manual The content of this manual is part of the hardware description of the HIMatrix programmable electronic system. This manual is organized in the following main chapters: ... -
Page 6: Target Audience
HI 800 006 E Table 2: Additional Relevant Documents The latest manuals can be downloaded from the HIMA website at www.hima.com. The revision index on the footer can be used to compare the current version of existing manuals with the Internet edition. -
Page 7: Formatting Conventions
AO 8 01 1 Introduction Formatting Conventions To ensure improved readability and comprehensibility, the following fonts are used in this document: To highlight important parts. Bold Names of buttons, menu functions and tabs that can be clicked and used in the programming tool. For parameters and system variables Italics Literal user inputs... -
Page 8: Operating Tips
1 Introduction AO 8 01 1.3.2 Operating Tips Additional information is structured as presented in the following example: The text corresponding to the additional information is located here. Useful tips and tricks appear as follows: The tip text is located here. Page 8 of 38 HI 800 197 E Rev. -
Page 9: Safety
This product is operated with SELV or PELV. No imminent risk results from the product itself. The use in Ex-zone is permitted if additional measures are taken. Intended Use HIMatrix components are designed for assembling safety-related controller systems. When using the components in the HIMatrix system, comply with the following general requirements. 2.1.1 Environmental Requirements... -
Page 10: Residual Risk
Observe all local safety requirements and use the protective equipment required on site. Emergency Information A HIMatrix system is a part of the safety equipment of a site. If a device or a module fails, the system enters the safe state. -
Page 11: Product Description
3 Product Description Product Description The AO 8 01 is a module for the modular F60 HIMatrix system. The module can be inserted in the F60 subrack's slot 3...8. Slots 1 and 2 are reserved for the power supply module and central module, respectively. -
Page 12: Analog Output Values
3 Product Description AO 8 01 3.1.1.2 Analog Output Values Depending on which device type (…FS1000,…FS2000) has been selected, different values must be taken into account in the logic for the Value [INT] - > signal variable (SILworX) and for the AO[0x].Value system signal (ELOP II Factory) to get identical output values. -
Page 13: Equipment, Scope Of Delivery
AO 8 01 3 Product Description Equipment, Scope of Delivery The following table specifies the available component: Designation Description AO 8 01 Module with 8 analog outputs Table 6: Available Component Type Label The type plate contains the following details: ... -
Page 14: Structure
3 Product Description AO 8 01 Structure This chapter describes the layout and function of the module. 3.4.1 Block Diagram I/O Bus Voltage/Current Switch A/D Microcontroller 8 Output Channels A/D Microcontroller Figure 2: Block Diagram Page 14 of 38 HI 800 197 E Rev. 2.00... -
Page 15: Front View
AO 8 01 3 Product Description 3.4.2 Front View AO 8 Figure 3: Front View HI 800 197 E Rev. 2.00 Page 15 of 38... -
Page 16: Status Indicators
3 Product Description AO 8 01 3.4.3 Status Indicators Color Status Description Green Operating voltage present No operating voltage Module faulty or external faults Reaction as dictated by the diagnosis No module faults and / or no channel faults Table 7: Status Indicators Page 16 of 38 HI 800 197 E Rev. -
Page 17: Product Data
AO 8 01 3 Product Description Product Data General 15 %, Operating voltage 24 VDC, -15...+20 %, r from a power supply unit with safe insulation, in accordance with IEC 61131-2 Operating data 3.3 V / 130 mA 5 V / 280 mA 24 V / 630 mA Ambient temperature 0...+60 °C... -
Page 18: Start-Up
To start up the module, it must be mounted, connected and configured in the programming tool. Installation and Mounting The module is mounted in the subrack of the modular HIMatrix F60 system. When laying cables (long cables, in particular), take appropriate measures to avoid interference, e.g., by separating the signal lines from the power lines. -
Page 19: Connecting The Analog Outputs
Cable Plugs Cable plugs attached to the pin headers of the module are used to connect to the field zone. The cable plugs are included within the scope of delivery of the HIMatrix modules. Connection to the field zone Number of cable plugs... -
Page 20: Mounting The Ao 8 01 In Zone 2
When mounting the device, observe the special conditions specified in the following section. Specific Conditions X 1. Mount the HIMatrix F60 controller in an enclosure that meets the EN 60079-15 requirements and achieves a type of protection of at least IP54, in accordance with EN 60529. Provide the... -
Page 21: Configuration
AO 8 01 4 Start-up Configuration The module can be configured using a programming tool, SILworX or ELOP II Factory. Which programming tool should be used, depends on the revision status of the operating system (firmware): SILworX is required for CPU OS V7 and higher. ... -
Page 22: Configuration With Silworx
4 Start-up AO 8 01 Configuration with SILworX In the Hardware Editor, the controller is represented with the following modules: one processor module (CPU) one communication module (COM) 6 slots available for I/O modules To insert I/O modules, drag them from the module list onto an available slot. Double-click the module to open the Detail View with the corresponding tabs. -
Page 23: Tab: Ao 8: Channels
AO 8 01 4 Start-up 4.3.2.2 Tab: AO 8: Channels System Data Description parameter type -> Error code DWORD Error codes for the analog output channels [DWORD] Coding Description 0x0000 0001 CPU F60: AO module error 0x0000 0002 CPU F60: Faulty monotonicity counter 0x0000 0004 CPU F60: Faulty secure addressing 0x0000 0008... -
Page 24: Configuration With Elop Ii Factory
4 Start-up AO 8 01 System Data Description parameter type BOOL Channel configuration: Channel Used [BOOL] -> 1 = operating 0 = not operating Mode [UINT] -> UINT Channel current or voltage measurement: Voltage characteristic curve Current characteristic curve Table 14: SILworX - System Parameters for Analog Outputs, AO 8: Channels Tab Configuration with ELOP II Factory 4.4.1 Configuring the Outputs... -
Page 25: Analog Outputs
AO 8 01 4 Start-up 4.4.3 Analog Outputs System signal Description Mod.SRS [UDINT] Slot number (System.Rack.Slot) Mod. Type [UINT] Type of module, target value: 0xFB04 [64 260 Mod. Error Code Module error code [WORD] Coding Description 0x0000 I/O processing, if required with errors, see other error codes 0x0001 No I/O processing (CPU not in RUN) 0x0002... -
Page 26: Table 15: Elop Ii Factory - System Signals For The Analog Outputs
4 Start-up AO 8 01 System signal Description AO[xx].Value Output value of AO channels (device version: FS1000): [BOOL] Voltage characteristic curve: -1000...+1000 (-10...+10 V) Current characteristic curve: 0...+1000 (0...+20 mA) Current characteristic curve: -1000...0 (0 mA) Before being normalized, the values are checked for plausibility and limited to the valid range. -
Page 27: Operation
AO 8 01 5 Operation Operation The AO 8 01 can only operate together with a F60 controller. No specific monitoring is required. Handling Handling of the module during operation is not required. Diagnosis A first diagnosis results from evaluating the LEDs, see Chapter 3.4.3. The module diagnostic history can also be read using the programming tool. -
Page 28: Maintenance
F60 system (HI 800 191 E). 6.2.2 Proof Test HIMatrix devices and modules must be subjected to a proof test in intervals of 10 years. For more information, refer to the safety manual (HI 800 023 E). Page 28 of 38... -
Page 29: Decommissioning
AO 8 01 7 Decommissioning Decommissioning Remove the supply voltage of the PS 01 supply module to decommission the module. Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs and the Ethernet cables. HI 800 197 E Rev. 2.00 Page 29 of 38... -
Page 30: Transport
Transport To avoid mechanical damage, HIMatrix components must be transported in packaging. Always store HIMatrix components in their original product packaging. This packaging also provides protection against electrostatic discharge. Note that the product packaging alone is not suitable for transport. -
Page 31: Disposal
AO 8 01 9 Disposal Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware. Upon request, a disposal agreement can be arranged with HIMA. All materials must be disposed of in an ecologically sound manner. HI 800 197 E Rev. 2.00... - Page 32 9 Disposal AO 8 01 Page 32 of 38 HI 800 197 E Rev. 2.00...
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Page 33: Appendix
Analog input Analog output Communication module Cyclic redundancy check Digital input Digital output ELOP II Factory Programming tool for HIMatrix systems Electromagnetic compatibility European norm Electrostatic discharge Fieldbus Function block diagrams Fault tolerance time ICMP Internet control message protocol: Network protocol for status or error messages... -
Page 34: Index Of Figures
Appendix AO 8 01 Index of Figures Figure 1: Sample Type Label Figure 2: Block Diagram Figure 3: Front View Figure 4: Label for Ex Conditions Page 34 of 38 HI 800 197 E Rev. 2.00... -
Page 35: Index Of Tables
AO 8 01 Appendix Index of Tables Table 1: Programming Tools for HIMatrix F60 Table 2: Additional Relevant Documents Table 3: Environmental Requirements Table 4: Switch Positions Table 5: Output Values of the Analog Outputs Table 6: Available Component Table 7:... -
Page 36: Index
Appendix AO 8 01 Index block diagram..........14 front view ............ 15 diagnosis.............27 safety function ..........11 fault reaction specifications..........17 analog inputs ...........12 Page 36 of 38 HI 800 197 E Rev. 2.00... - Page 38 HIMA Paul Hildebrandt GmbH + Co KG P.O. Box 1261 68777 Brühl, Germany Phone: +49 6202 709-0 Fax: +49 6202 709-107 E-mail: info@hima.com Internet: www.hima.com (1334)
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