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Hand Crimp Tool For IllumiMate™ Crimp Terminal
Hand Crimp
Tool
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Right and Left handed applications
This tool is IPC/WHMA A-620 Class 2 compliant as indicated
This tool is RoHS compliant, however RoHS compliant is not required
SCOPE
Products: 1.50mm (.059") Wire-to-Board IllumiMate™ Receptacle Terminal, 28 AWG.
Terminal
Terminal Order No.
Series No.
104501
Note: This terminal will accommodate UL Style 10368 wire.
(1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(2) Overall insulation OD specification for terminal.
Customer to cut off terminal from reel: 0.10mm (.004") maximum Cut-off Tab.
DEFINITION OF TERMS
BRUSH
STRIP
LENGTH
The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the
scope.
Doc No: ATS-638253000
Revision: A
Application Tooling
Specification Sheet
Wire Size
Reel Form only
AWG mm²
104501-8003
28
0.08 0.85-0.95 .033-.037
BELL MOUTH
INSULATION
CRIMP
Release Date: 05-07-12
Revision Date: 05-07-12
Insulation Diameter
Terminal (2)
IPC/WHMA-A620 (1)
Insulation Maximum
mm
In.
mm
0.95
CONDUCTOR
CRIMP
CRIMP HEIGHT
UNCONTROLLED COPY
TYPE 4D
Order No. 63825-3000
Strip Length
In.
mm
In.
.037
1.00-1.30 .039-.051
BEND UP
ROLLING
TWISTING
BEND
DOWN
Page 1 of 7
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Summary of Contents for molex 63825-3000
- Page 1 Tool Application Tooling TYPE 4D Specification Sheet Order No. 63825-3000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position...
- Page 2 .047 0.93 .037 CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp.
- Page 3 Hand Crimp Tool For IllumiMate™ Crimp Terminal TOOLING PARTIALLY 3. While holding the locator button in, load the terminal into the proper nest CLOSED opening in the locator based on the wire gauge or terminal type markings on the hand tooling. See Figure 3. PARTIALLY 4.
- Page 4 Hand Crimp Tool For IllumiMate™ Crimp Terminal 4. To reinstall the new locator, make sure the hand tool is in the open position. 5. Press the red insert down as far as it will go as shown in Figure 7B. 6.
- Page 5 Hand Crimp Tool For IllumiMate™ Crimp Terminal 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machine oil.
- Page 6 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing.
- Page 7 Hand Crimp Tool For IllumiMate™ Crimp Terminal PARTS LIST Item Number Order Number Description Quantity 63825-3000 Hand Crimp Tool Figure 13 63825-3075 Locator Assembly 63810-0104 Spring, Return 63810-0105 Spring, Ratchet RATCHET RELEASE LEVER Figure 13 http://www.molex.com UNCONTROLLED COPY Doc No: ATS-638253000...
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