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Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals
Modular Crimp Head
Order No. 63825-9670
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
%
Ergonomically designed soft handles
%
Precisely designed crimping profiles with simple contact positioning
%
Easy handling due to outstanding force ratio
%
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
%
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V)
%
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 4.0mm Pitch Motor Crimp Terminal, 22 AWG.
Terminal Order No.
Terminal
Series No.
Reel(4)
59333
59333-8100 59333-8000
(1).This hand tool will crimp other wire types of equivalent gauge size. (The hand tool frame is labeled for convenience.)
(2) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range.
(3) Overall insulation OD specification for terminal.
(4) Customer to cut off terminal from reel: 0.15m (.006") maximum Cut-off Tab.
DEFINITION OF TERMS
BRUSH
CONDUCTOR
CRIMP HEIGHT
This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope.
Doc No: ATS-6382596HM
Revision: A
Application Tooling
Specification Sheet
Wire Size and Type (1)
Loose
AWG
mm²
22
0.32-0.34 UL1007 1.15-1.50
22
0.32-0.34 UL1061 1.30-1.50
STRIP LENGTH
BELL MOUTH
►INSULATION
CRIMP HEIGHT
CUT OFF TAB
Release Date: 05-21-12
Revision Date: 05-21-12
Insulation Diameter
IPC/WHMA-A620m (2)
Type
mm
In.
.045-059
.051-.059
BEND UP
ROLLING
TWISTING
BEND DOWN
UNCONTROLLED COPY
TYPE 4A
Hand Crimp Tool
Order No. 63825-9600
Strip Length
Terminal (3)
Maximum
mm
In.
mm
In.
1.75
.069 1.60-2.10 .063-.083
1.75
.069 1.60-2.10 .063-.083
SEAM
WIRE
Page 1 of 6
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Summary of Contents for molex 63825-9670
- Page 1 TYPE 4A Application Tooling Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63825-9670 Order No. 63825-9600 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,...
- Page 2 Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals OVERLAP FORM GEOMETRY ▲Insulation Crimp Note: PUNCH Due to the terminal’s insulation grip design and/or insulation diameter range, this tool uses “overlap” form geometry in the insulation punch. This produces an overlap insulation crimp (A620 – compliant). While OVERLAP the insulation punch profile may appear “lopsided”, INSULATION...
- Page 3 Hand Crimp Tool for 4.0mm Pitch Motor Crimp Terminals 6. Close the tool until the ratchet releases. CONDUCTOR PUNCH WIRE STOP TERMINAL BLADE WIRE STOP LOCATOR BLADE INSULATION PUNCH WIRE INSULATION ANVIL TERMINAL CONDUCTOR WIRE Figure 2 Figure 3 ANVIL Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
- Page 4 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
- Page 5 Order No. Description 63816-0000 Hand Crimp Frame (Short) 63816-0050 Hand Crimp Frame (Long) 63825-9670 63816-0200 Battery Power Tool (110 V) 63816-0600 Battery Power Crimp Adapter 63816-0250 Battery Power Tool (220 V) 63816-0600 Battery Power Crimp Adapter 63816-0100 Air Power Tool...
- Page 6 Crimping Spring HANDLE SPRING M4 X 6mm LONG BHCS RATCHET RELEASE LEVER CRIMPING Figure 9 SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382596HM Release Date: 05-21-12 Page 6 of 6 Revision: A Revision Date: 05-21-12...
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