molex 105300 Series Quick Start Manual

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Hand Crimp Tool for Nano-Fit Crimp Terminals
Order Number
63827-5600

FEATURES

A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
This tool is IPC/WHMA-A-620 Class 2 compliant as indicated and RoHS compliant
Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No.
63816-1500), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)
Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280
(220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600)

SCOPE

Products: Nano-Fit Receptacle Terminals, 20-22 AWG UL1061 Wire and 22 AWG UL1007 Wire.
Terminal
Terminal Order No.
Series No.
105300-2100
105300-2200
105300
105300-2300
105300-2400
(1) To achieve optimum IPC/WHMA-A-620 Class 2 insulation crimps, use this insulation OD.

DEFINITION OF TERMS

BELL MOUTH
CONDUCTOR
CUT-OFF
CRIMP HEIGHT
TAB
Doc No: ATS-6382756HM
Revision: B
Application Tooling Specification
Wire Size
IPC/WHMA-A-620 (1)
AWG
Type
mm
20-22
UL1061
1.30-1.55
22
UL1007
1.35-1.55
(2) Overall insulation OD specification for terminal.
STRIP LENGTH
CONDUCTOR
BRUSH
WIRE
Release Date: 04-13-15
Revision Date: 10-22-20
♦Insulation Diameter
Terminal (2)
In.
mm
.051-.061
1.05-1.40
053-.061
SEAM
INSULATION CRIMP
UNCONTROLLED COPY
TYPE 4A
Strip Length
In.
mm
.041-.055
2.50-3.50
.098-.138
BEND UP
TWIST
BEND
DOWN
Page 1 of 7
In.
ROLL

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Summary of Contents for molex 105300 Series

  • Page 1 Hand Crimp Tool for Nano-Fit Crimp Terminals Order Number 63827-5600 Application Tooling Specification TYPE 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomically designed soft handles  Precisely designed crimping profiles with simple contact positioning  Easy handling due to outstanding force ratio ...
  • Page 2 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
  • Page 3 Hand Crimp Tool for Nano-Fit Crimp Terminals OPERATION Open the tool by squeezing the handles together. At the end of the closing stroke, the ratchet mechanism will release the handles, and the hand tool will spring open. 1. With the hand tool in the open position, pivot the terminal locator open by pulling on the locator knob and lift the wire SWING HAND...
  • Page 4 Hand Crimp Tool for Nano-Fit Crimp Terminals Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. Note: To maintain good brush control and a consistent bell mouth, the crimping instructions must be followed. TERMINAL LOCATOR REPLACEMENT This section describes the procedure for changing locators: Removal...
  • Page 5 All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.
  • Page 6 Hand Crimp Tool for Nano-Fit Crimp Terminals APPLICATIONS FOR THE MODULAR CRIMP HEAD WARNING: NEVER operate, service, install or adjust this modular crimp head without proper instruction and without first reading and understanding the instructions in the proper manual or specification sheet. See chart below for the correct manual or specification sheet. WARNING: NEVER install tooling or service this tool while it is plugged into any power source.
  • Page 7 Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-6382756HM...

This manual is also suitable for:

105300-2100105300-2200105300-2300105300-240063827-5600

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