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molex Perma-Seal 64005-4500 Manual

Air powered crimp tool head
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Table of Contents

AT-5771 Air Crimp Head Tool
Air Powered
Crimp Tool Head
Perma-Seal   
FEATURES
Quick-change tool head for the 19279-0001 (AT-200)
Multi-nested tool eliminates the need for additional tools
Tooling kit is interchangeable with other kits in the 64001 and 64003 Series
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position for each of the
nests
Pneumatic powered crimp tools help reduce fatigue and discomfort from repetitive manual crimping
SCOPE
Products: Perma-Seal    FIQD Couplers Male and Female for 14-22 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The
following charts show the UL specifications for various wire sizes. The tensile strength is shown in pounds and
indicates the minimum acceptable force to break or separate the terminal from the conductor.
The following is a partial list of the product part numbers and their specifications that this tool is designed to run.
We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 18 – 22 AWG 0.80 – 0.35mm²
Terminal
Terminal
No.
Eng No. (REF)
19164-0015
SAA-9260
19164-0017
SAA-9261
Doc No: ATS-640054500
Revision: C
Application Tooling
Specification Sheet
UL – 486 A*
Wire Size (AWG)
Min. Pull
22
20
18
16
14
*UL - 486 A - Terminals (copper conductors only).
**UL - 486 C - Butt Splices
***UL – 310 – Couplers
Wire Strip
Insulation
Length
Diameter Max.
In
mm
In
mm
.313 7.94
.145
3.68
.313 7.94
.165
4.19
Release Date: 10-24-03
Revision Date: 03-19-12
UL – 486 C**
UL – 310***
Min. Pull
Min. Pull
8
8
13
10
20
10
30
15
50
25
Wire Size: 14 – 16 AWG 2.00 –1.30mm²
Terminal
No.
19164-0048
19164-0050
UNCONTROLLED COPY
Order No. 64005-4500
Engineering No. AT 5771
8
13
20
30
50
Wire Strip
Terminal
Length
Diameter Max.
Eng No. (REF)
In
mm
SBB-9262
.313 7.94
SBB-9263
.313 7.94
Insulation
In
mm
.170
4.32
.170
4.32
Page 1 of 6

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Summary of Contents for molex Perma-Seal 64005-4500

  • Page 1 The following is a partial list of the product part numbers and their specifications that this tool is designed to run. We will be adding to this list and an up to date copy is available on www.molex.com. Wire Size: 18 – 22 AWG 0.80 – 0.35mm²...

  • Page 2: Operation

    See Figure 2. Cycle the tool. 5. Remove the crimp and inspect for proper crimp location, and check for insulation closure. Molex offers a Crimp Inspection Handbook for closed barrel industrial product. See our website or contact your sales engineer.

  • Page 3: Tool Calibration

    Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. UNCONTROLLED COPY Doc.

  • Page 4: Parts List

    AT-5771 Air Crimp Tool Head PARTS LIST Item Order No Description Quantity 64005-4500 Crimp Tool Head Figure 4 64005-0000 Basic Air Tool Head 64001-4575 Locator Assembly 64001-4570 Tooling Kit Tooling Kit Only 64001-4502 Conductor Punch 64001-4501 Conductor Anvil ** Available from an Industrial supply company such as MSC (1-800-645-7270). M4 LOCKNUT W/HEX NYLON INSERT M4 FLAT WASHER...
  • Page 5 AT-5771 Air Crimp Tool Head Parts List (Continued) Item Order No. Description Quantity 64005-0000 Basic Air Tool Head Figure 5 64005-0103 Nose Guard 64000-0077 Repair Kit (Springs, Rods Pivots ,Rings, and Washers) M4 by 12 Long Freedrive Pan Head Screw M4 by 25 Long Freedrive Pan Head Screw 3/16”...

  • Page 6: Certificate Of Calibration

    Technician _______________________- Date of Calibration __________________- Calibration should be done every 5,000 cycles or 3 months. Tools should be lubricated during this operation. Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc. No: ATS-640054500 Release Date: 11-07-03 Page 6 of 6...

This manual is also suitable for:

19164-001519164-0017

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