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Table of Contents
Hand Crimp Tool for 1.50mm Pitch Pico-Lock™ Crimp Terminals
Modular Crimp Head
Order No. 63827-0870
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomically designed soft handles
Precisely designed crimping profiles with simple contact positioning
Easy handling due to outstanding force ratio
Modular Crimp Head is removable and can be use in the Air Powered Tool Order No.63816-0100,
accompanied by Air Powered Crimp Adapter (Order No. 63816-0700).
Can also be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V),
accompanied by Battery Powered Crimp Adapter (Order No. 63816-0600).
SCOPE
Products: 1.50mm Pitch Pico-Lock™ Crimp Terminal, AWG 24-28.
Terminal Series No.
(1) Customer to cut off terminal from reel: 0.10mm (.004") maximum Cut-off Tab.
BELL MOUTH
CUT-OFF
TAB
CONDUCTOR
CRIMP HEIGHT
Doc No: ATS-6382708HM
Revision: B
Application Tooling
Specification Sheet
Terminal
Order No. (1)
504052
504052-0098 24-28
STRIP LENGTH
CONDUCTOR
BRUSH
Release Date: 01-31-14
Revision Date: 05-24-16
Wire Size
Insulation Diameter
AWG mm²
mm
-
0.80-1.15 .032-.045 1.50-1.90 .059-.075
SEAM
WIRE
INSULATION
CRIMP
UNCONTROLLED COPY
Hand Crimp Tool
Order No. 63827-0800
Strip Length
In.
mm
In.
BEND UP
BEND
DOWN
TYPE 4A
ROLLING
TWISTING
Page 1 of 6
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Table of Contents
Related Manuals for molex 207128 Series
Summary of Contents for molex 207128 Series
- Page 1 Hand Crimp Tool for 1.50mm Pitch Pico-Lock™ Crimp Terminals Application Tooling TYPE 4A Specification Sheet Modular Crimp Head Hand Crimp Tool Order No. 63827-0870 Order No. 63827-0800 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles ...
- Page 2 3. This tool is intended for standard conductor sizes. It may not give a good insulation crimp support for all insulation sizes. 4. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling is damaged or worn, a new tool must be purchased.
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Page 3: Operation
Hand Crimp Tool for 1.50mm Pitch Pico-Lock™ Crimp Terminals OPERATION SWING HAND TOOL Open the tool by squeezing the handles together, at the end of LOCATOR OPEN the closing stroke, the ratchet mechanism will release the OPEN handles, and the hand tool will spring open. WIRE 1. -
Page 4: Maintenance
Hand Crimp Tool for 1.50mm Pitch Pico-Lock™ Crimp Terminals INCORRECT CORRECT INCORRECT M4 BHCS PIVOT Figure 5 LOCATOR Figure 4 Installation 1. Place the proper locator, (See Chart on page 2), on the hand tool. Install the M4 BHCS. See Figure 4. 2. - Page 5 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet.
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Page 6: Parts List
Crimping Spring HANDLE SPRING M4 X 8mm LONG BHCS RATCHET RELEASE LEVER LOCATOR Figure 9 CRIMPING SPRING (2) Visit our Web site at http://www.molex.com UNCONTROLLED COPY Doc No: ATS-6382708HM Release Date: 01-31-14 Page 6 of 6 Revision: B Revision Date: 05-24-16...
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