Table of Contents
Related Manuals for CD Automation Revo Revex 2PH Series
Summary of Contents for CD Automation Revo Revex 2PH Series
- Page 1 USER’S MANUAL Rev. 04/2019 from 60A to 90A M-RX2-60-90 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...
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Page 3: Declaration Of Conformity
Declaration of conformity Declaration of conformity-Dichiarazione di Conformità PRODUCT MANUFACTURER/ PRODUTTORE: CD Automation S.R.L. Controllers, Drives & Automation Via Picasso, 34/36 - 20025 Legnano (MI)- Italy P.I. 08925720156 -Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com... -
Page 4: Important Warnings For Safety
User’s manual REVEX 2PH from 60A to 90A Important warnings for safety This chapter contains important information for the safety. The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included. - Page 5 User’s manual REVEX 2PH from 60A to 90A WARNING! All service including inspection, installation, wiring, maintenance, troubleshooting, fuse or other user serviceable component replacement must be performed only by properly qualified personnel. Service personnel must read this manual before proceeding with work. While service is being performed unqualified personnel should not work on the unit or be allowed in the immediate vicinity.
- Page 6 User’s manual REVEX 2PH from 60A to 90A WARNING! Verify the voltage and current ratings of the power controller are correct for the application. AVERTISSEMENT! Vérifier que les valeurs de tension et de courant du régulateur de puissance sont correctes pour l’application. CAUTION: To avoid compromising the insulation, do not bend wire or other components beyond their bend radius specifications.
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Page 7: Maintenance
User’s manual REVEX 2PH from 60A to 90A Maintenance In order to have a corrected cooling, the user must clean the heat-sink and the protective grill of the fans. The frequency of this servicing depends on environmental pollution. Also check periodically if the screw for the power cables and safety earth are tightened correctly (See Connection Diagram). -
Page 8: Table Of Contents
User’s manual REVEX 2PH from 60A to 90A Summary Declaration of conformity ......3 Important warnings for safety . - Page 9 User’s manual REVEX 2PH from 60A to 90A Using the Configurator......40 10.1 Typical Uses ........40 10.2 Communicating with Power Controllers .
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Page 10: Introduction
User’s manual REVEX 2PH from 60A to 90A Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in antiparallel. To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal. -
Page 11: Software Configurator
User’s manual REVEX 2PH from 60A to 90A Software Configurator Thyristor configurator software is free and is possible download it from our site. If the Order Code is in line with requirement, then unit has been already configured in Factory and it’s ready to use. You need the software only to modify the ordered configuration. -
Page 12: Quick Start
User’s manual REVEX 2PH from 60A to 90A Quick Start Attention: this procedure must be carried out by skilled people only. If your REVEX code is in line with what you really need, then the main configuration is already done by Producer and you just need to do the following steps: Verify REVEX current sizing. -
Page 13: Basic Connections And Sizing
User’s manual REVEX 2PH from 60A to 90A Basic Connections and sizing Star wiring with resistive load (control on two phases) 1,73V V = Nominal voltage of the load I = Nominal current of the load P = Nominal power of the load Delta wiring with resistive load (control on two phases) 1,73V V = Nominal voltage of the load... -
Page 14: Identification And Order Code
User’s manual REVEX 2PH from 60A to 90A Identification and Order Code 5.1 Identification of the unit Caution: Before to install, make sure that the Thyristor unit have not damages. If the product has a fault, please contact the dealer from which you purchased the product. The identification label give all the information regarding the factory settings of the Thyristor unit, this label is on the unit, like represented in figure. -
Page 15: Order Code
User’s manual REVEX 2PH from 60A to 90A 5.2 Order Code REVEX 2PH CURRENT FUSES OPTION description description code description code Fixed Fuses Included Standard Fixed Fuses Included Option code see below table . . . MAX VOLTAGE FAN VOLTAGE description code description... -
Page 16: Technical Specifications
User’s manual REVEX 2PH from 60A to 90A Technical Specifications 6.1 General features Cover and Socket material: PolymericV2 Utilization Category: AC-51 AC-55b AC-56A IP Code: Method of Connecting: Load in Delta, Load in Star Auxiliary voltage Order Code RX2___-_4: 24Vdc 1A Relay output for Heater Break Alarm 0.5A a 24Vac/dc (only with HB option) -
Page 17: Derating Curve
User’s manual REVEX 2PH from 60A to 90A 6.6 Derating Curve l max = l nominal x K Derating For higher cabinet temperature contact the producer of the unit CABINET TEMPERATURE °C 6.7 Calculating flow capacity of the fan All the thyristor units when are in conduction produces power loss that is dissipated inside cubicle in terms of heating. -
Page 18: Installation
User’s manual REVEX 2PH from 60A to 90A Installation Before to install, make sure that the Thyristor unit have not AIR FLOW OUT (V) damages. If the product has a fault, please contact the dealer from which you purchased the product. Verify that the product is the same thing as ordered. -
Page 19: Dimensions And Weight
User’s manual REVEX 2PH from 60A to 90A 7.1 Dimensions and weight Size: SR25 (2PH) W (mm): H (mm): D (mm): Weight (Kg): 2,35 7.2 Fixing holes... -
Page 20: Wiring Instructions
User’s manual REVEX 2PH from 60A to 90A Wiring instructions The Thyristor unit could be susceptible to interferences lost by near equipments or by the power supply, for this reason in accord to the fundamental practices rules is opportune take some precautions: •... -
Page 21: Command Terminals
User’s manual REVEX 2PH from 60A to 90A 8.1 Command Terminals Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. 8.1.1 Terminal block M1 Terminal Description Sync. Zero crossing syncronization Sync. Zero crossing syncronization (not connected, see note below) Note: both terminals are connected internally and may be possible to use any one of them. -
Page 22: Schematic
User’s manual REVEX 2PH from 60A to 90A 8.2 Schematic BRANCH CIRCUIT PROTECTION Auxiliary Voltage 24Vdc Extra Extra Rapid Rapid Fuse Fuse MICRO USB 2.0 Function: Thermal SC/HB/CL Internal connection SYNC. Analog Input 1 Analog Input 2 Analog Inp.2 Analog Inp.1 Reference Analog SetPoint TO LOAD... - Page 23 User’s manual REVEX 2PH from 60A to 90A 8.2.1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable. Analog Input 1 INPUT * SSR Input: 4 ÷ 30Vdc 5mA Max (ON >4Vdc OFF <1Vdc) 3HZ Max on time min.
- Page 24 User’s manual REVEX 2PH from 60A to 90A TOP VIEW DOWN VIEW SYNC 1 2 3 4 5 6 7...
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Page 25: Connection Diagram
User’s manual REVEX 2PH from 60A to 90A 8.3 Connection Diagram BRANCH CIRCUIT PROTECTION TOP VIEW N.C. SYNC. 24V dc supply Relay Out. DOWN VIEW Analog Input 2 +10V Analog Input 1 Di1 Config. DI2 Enable COM I NOTE: 1 The user installation must be protecting by electromagnetic circuit breaker or by fuse isolator. The Fuse must be branch circuit protection. -
Page 26: Control Panel
User’s manual REVEX 2PH from 60A to 90A Control Panel The Control Panel is placed on the front of the thyristor unit, on his display you can visualize the alarms, the input and output signals and all the configuration parameters. Iout0.0A Vout0.0V Pout0%... -
Page 27: Menu Navigation
User’s manual REVEX 2PH from 60A to 90A 9.1 Menu navigation The menus are accessible using the control panel keypad and display. Choose Enter Choose Edit HOME PAGE Menu Password Parameter Parameter Iout0.0A Password Set Point Iout0.0A 100% SP 100% Iout0.0A Set Point Menu... -
Page 28: Control Panel Led
User’s manual REVEX 2PH from 60A to 90A 9.2 Control Panel Led The four indicators on the control panel show the general state of the power controller. Flashing Power output set locally or via communications Local/Remote Power output set remotely (via analog input) Aux High SP 100% Output enabled... -
Page 29: Parameter List
User’s manual REVEX 2PH from 60A to 90A 9.4 Parameter list This chapter describes the parameter on the menus accessed via the control panel and Configurator software. To learn how to access the menus described below see “Menu navigation” chapter. 9.4.1 Operator Menu This section describes each item on the operator menu. - Page 30 User’s manual REVEX 2PH from 60A to 90A 9.4.2 Setup Menu This section describes each item on the setup menu. Use this menu to configure the power controller for the load. The password to access this menu is 2. Modbus Par.
- Page 31 User’s manual REVEX 2PH from 60A to 90A 9.4.3 Advanced Setup Menu This section describes each item on the advanced setup menu. Use this menu to configure the power switching, closed loop control of power and adjustable settings for data logging and heater bakeout. The password to access this menu is 10.
- Page 32 User’s manual REVEX 2PH from 60A to 90A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the gain for the main loop. A smaller proportional band yields Read 0 to 255 Prop band power a larger adjustment for a given Write deviation Set how aggressively the integral...
- Page 33 User’s manual REVEX 2PH from 60A to 90A 9.4.4 Hardware Menu This section describes each item on the hardware menu. Use this menu to configure how the inputs and outputs are used in the application. The password to access this menu is 5. Modbus Par.
- Page 34 User’s manual REVEX 2PH from 60A to 90A Modbus Par. Parameter Name Description Default Address Type Digital In 1 Choose how the signal detected by digital input 1 Read is used Write Function Option Description Value Enable Enable power output Voltage Feed-back Use voltage feed-back when on Local / Remote...
- Page 35 User’s manual REVEX 2PH from 60A to 90A Modbus Par. Parameter Name Description Default Address Type Choose for which conditions the digital output indicates alarm. The output always indicate an alarm when the heat sink is over temperature. The digital output is energized for normal operating Alarm condition and de-energized when the power Read...
- Page 36 User’s manual REVEX 2PH from 60A to 90A 9.4.5 Communication Menu This section describes each item on the communication menu. Use this menu to configure the communication options. The password to access this menu is 3. Modbus Par. Parameter Name Description Default Address...
- Page 37 User’s manual REVEX 2PH from 60A to 90A Modbus Par. Parameter Name Description Default Range Unit Address Type Set the amount of time to wait for Watchdog Reset Read a message before triggering the 0 to 255 Write Time watchdog error Indicates the type of secondary Read Port 2...
- Page 38 User’s manual REVEX 2PH from 60A to 90A 9.4.6 Monitoring Menu This section describes each item on the monitoring menu. Use this menu to view the states of digital input, values of analog input and information about the power controller such as serial number and software version. The password to access this menu is 0.
- Page 39 User’s manual REVEX 2PH from 60A to 90A Modbus Par. Parameter Name Description Range Unit Address Type Indicates the percent of full scale measured Read Analog In 1 0 to 100.0 by analog input 1 Only Indicates the percent of full scale measured Read Analog In 2 0 to 100.0...
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Page 40: Using The Configurator
User’s manual REVEX 2PH from 60A to 90A Using the Configurator Confi gurator software can be used like an alternative of the power controller’s keypad and set the advanced features not available via the power controller’s onboard user interface. Here will explain how use it. 10.1 Typical Uses The software may be used during commissioning to: •... - Page 41 User’s manual REVEX 2PH from 60A to 90A Procedure to communicate with a power controller: 1) if used direct USB connection: - Connect the USB cable between the computer and the micro USB connector on the power controller’s keypad - if necessary, Wait for the USB driver to install. 2) if used RS-485 connection connect the power controller terminal to computer RS485 port.
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Page 42: Using The Configurator
User’s manual REVEX 2PH from 60A to 90A 10.5 Using the Confi gurator After software has been installed, communication has been set up and model type selected, is possible operate with power controller. 10.5.1 To view or save a power controller’s settings using “Simple”... - Page 43 User’s manual REVEX 2PH from 60A to 90A 10.5.3 To download a recipe fi le into a power controller: 1) Click Simple, if not already on the Simple view 2) Click Open existing recipe 3) Locate and select the recipe fi le and click Open 4) Click 5) Click...
- Page 44 User’s manual REVEX 2PH from 60A to 90A 10.5.8 To reset the power totals: 1) Click Test, if not already on the test view 2) Click Online 3) Click Reset Totals 4) Click 10.5.9 Setting Up and Using Data Logging To set up data logging: 1) Click Test, if not already on the test view 2) Click...
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Page 45: Software General Information
User’s manual REVEX 2PH from 60A to 90A 10.5.10 To retrieve a data log fi le from the power controller: 1) Click Test, if not already on the test view 2) Click Online 3) Click Load Analyzer 4) Click Connect 5) Select a fi le from the list 6) Click Download... - Page 46 User’s manual REVEX 2PH from 60A to 90A 10.6.2 Simple Section This section is used to create, save, upload and download recipes of parameters settings. Can be used also to see the settings in a controller. Simple page is the default page when select the model using the Model Button, but If not selected is possible access it clicking the Simple tab below the main menu.
- Page 47 User’s manual REVEX 2PH from 60A to 90A 10.6.3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port. After select the model, is possible access to this section clicking the “TEST”...
- Page 48 User’s manual REVEX 2PH from 60A to 90A Buttons setup options: Firing: view and set the fi ring type and the associated parameters Feedback: view and set feedback type Communication: view and set communication options for ports, protocols and fi eldbus Confi gure and monitor the analog inputs: Analog Input 1: click Ai 1 to view the signal type...
- Page 49 User’s manual REVEX 2PH from 60A to 90A 10.6.4. Load Analyzer Load Analyzer is used for monitoring values graphically represent Click on Load Analyzer button on the test page will open Load Analyzer window. Is possible see 3 channels (Ch 1, Ch 2 and Ch 3). For each channel confi gure a pen on the graph: On/Off...
- Page 50 User’s manual REVEX 2PH from 60A to 90A 10.6.5 MSG view Message view display the communication activity between the computer and the power controller. PORT COM: use this view to see when the COM port is accessed and its settings MODBUS: Modbus communication protocol area READ Area: use this view to see parameters being polled...
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Page 51: Firing Type
User’s manual REVEX 2PH from 60A to 90A Firing type Choose a correct firing type allows to optimize the thyristor unit for the installed load. The firing type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. -
Page 52: Control Mode (Feed-Back)
User’s manual REVEX 2PH from 60A to 90A Control Mode (feed-back) The Control Mode (feed-back) type has already configured in line with customer requirements that are defined in the Order Code. The Order Code is written on the identification label. However, if you wish to change the Control Mode (feed-back) type you can use the software configurator or the Control Panel. -
Page 53: Electronic Boards
User’s manual REVEX 2PH from 60A to 90A Electronic boards 13.1 Supply the Electronic Board The REVEX thyristor unit, to work, requires a voltage supply for the electronic boards of 24Vdc 1A on terminal M3 (1-; 2+). Warning: Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources. -
Page 54: Internal Fuse
User’s manual REVEX 2PH from 60A to 90A Internal Fuse The thyristor unit have internal fuse extrarapid at low I²t for the thyristor protection of against the short-circuits. The Fuses must have I²t 20% less than thyristor’s I²t. The warranty of thyristor is null if no proper fuses are used. FUSE I2T value FUSE I2T value Fuse Code Spare... - Page 56 CD Automation S.r.l. Via Picasso, 34/36 - 20025 Legnano (MI)- Italy Tel. +39 0331 577479 - Fax +39 0331 579479 E-mail: info@cdautomation.com - Web: www.cdautomation.com...