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Raven AutoBoom Rogator 54 Series 1997+ Installation Manual

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AutoBoom™ Installation Manual
Rogator 54 Series 1997+

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Summary of Contents for Raven AutoBoom Rogator 54 Series 1997+

  • Page 1 AutoBoom™ Installation Manual Rogator 54 Series 1997+...
  • Page 3 H A P T E R N T RO D U C T I O N Congratulations on your purchase of the Raven Autoboom system! This system is designed to provide worry-free operation of your hydraulically controlled booms. The following instructions are designed to assist you in the proper installation of the system hardware.

  • Page 4: Machine Reference

    RoGator 54 Series 1997+ Autoboom Installation Manual Basic Kit PowerGlide System Contents Hardware Installation Kit 117-0230-001 • Hydraulic Hose and Fitting Kit • Hydraulic Valve and Mounting Hardware • Axle Mounting Brackets and Mounting Axle Kit 117-0131-041 or 042 • 2 Axles Controller Kit 117-0137-022 •...

  • Page 5: Installation Safety Requirements

    Manual # 016-0230-001 H A P T E R A F E T Y Installation This section is divided between general safety precautions, specific safety measures with respect to the hydraulic and electrical systems, and machine Safety operation safety. Requirements Important: The machine must remain stationary and switched off with the booms unfolded and supported...

  • Page 6: Electrical Safety Precautions

    The Autoboom system must only be used on private property without public access. It must only be used within cleared fields and must not be used when traveling on any public roads or access ways. Raven Industries advises that users familiarize themselves with Autoboom operation by first reading the Autoboom Installation Manual and the PowerGlide, PowerGlide Plus, or UltraGlide Calibration and Operator’s Manual.

  • Page 7: Operator Responsibilities

    Raven Customer Support Center by any of the following methods: Industries • Via phone: 1-800-243-5435 • Via mail: Raven Industries Flow Control Division 205 E. 6th St. Sioux Falls, SD 57104 • Via email: fcdinfo@ravenind.com...
  • Page 8 RoGator 54 Series 1997+ Autoboom Installation Manual Notes:...
  • Page 9 Manual # 016-0230-001 H A P T E R O W E R L I D E O P U L A T I N G A N D O U N T I N G T H E A L V E Fitting Port Plug, -6 O-Ring 9/16”...
  • Page 10 RoGator 54 Series 1997+ Autoboom Installation Manual 4. Install a mechanical cartridge into port 5A. Mounting Mount the Autoboom valve on the top support of the center rack slide to the left of the foamer.
  • Page 11 Manual # 016-0230-001 H A P T E R & O W E R L I D E Y D R A U L I C O S E I T T I N G S N S T A L L A T I O N Machine Autoboom Valve Hose End...
  • Page 12 RoGator 54 Series 1997+ Autoboom Installation Manual Pressure and Tank Lines 1. Disconnect the pressure line from the machine’s hydraulic boom valve. 2. Attach the supplied Pressure Extension Hose (P/N 214-1000-307) to the pressure line and then connect the extension hose to the P port on the Autoboom valve.
  • Page 13 Manual # 016-0230-001 Left and Right Cylinder (LC and RC) 1. Disconnect the Left Up hose from the machine’s hydraulic valve and install a supplied tee into the valve. 2. Re-connect the Left Up hose to the installed tee fitting. 3.
  • Page 14 RoGator 54 Series 1997+ Autoboom Installation Manual Downs 1. Install tee fittings into the machine valve’s cylinder return ports and reconnect the existing cylinder return hoses to these installed tees. 2. Attach supplied hoses (P/N 214-1000-139, 305) to the tees installed in the machine valve’s cylinder return ports and route to left cylinder return (LF CYL RTN) and right cylinder return (RT CYL RTN) on the Autoboom valve.
  • Page 15 Manual # 016-0230-001 PowerGlide Hydraulic Schematic...
  • Page 16 RoGator 54 Series 1997+ Autoboom Installation Manual Notes:...
  • Page 17 Manual # 016-0230-001 H A P T E R O W E R L I D E L U S A N D L T R A L I D E O P U L A T I N G A N D O U N T I N G T H E A L V E Fitting...
  • Page 18 RoGator 54 Series 1997+ Autoboom Installation Manual Mount the Autoboom valve on the top support of the center rack slide to the left of the foamer. PowerGlide Plus Valve Block UltraGlide Valve Block...
  • Page 19 Manual # 016-0230-001 H A P T E R O W E R L I D E L U S A N D L T R A L I D E & F Y D R A U L I C H O S E I T T I N G N S T A L L A T I O N Machine...
  • Page 20 RoGator 54 Series 1997+ Autoboom Installation Manual Pressure and Tank Lines 1. Disconnect the pressure line from the machine’s hydraulic boom valve. 2. Attach the supplied Pressure Extension Hose (P/N 214-1000-307) to the pressure line and then connect the extension hose to the P port on the Autoboom valve.
  • Page 21 Manual # 016-0230-001 Left and Right Cylinder (LC and RC) 1. Disconnect the Left Up hose from the machine’s hydraulic valve and install a supplied tee into the valve. 2. Re-connect the Left Up hose to the installed tee fitting. Installed tee fittings 3.
  • Page 22 RoGator 54 Series 1997+ Autoboom Installation Manual Downs 1. Install tee fittings into the machine valve’s cylinder return ports and reconnect the existing cylinder return hoses to these installed tees. 2. Attach supplied hoses (P/N 214-1000-139, 305) to the tees installed in the machine valve’s cylinder return ports and route to left cylinder return (LFT CYL RTN) and right cylinder return (RT CYL RTN) on the Autoboom valve.
  • Page 23 Manual # 016-0230-001 PowerGlide Plus & UltraGlide Hydraulic Schematic...
  • Page 24 RoGator 54 Series 1997+ Autoboom Installation Manual Notes:...

  • Page 25: Wheel Mounting

    Manual # 016-0230-001 H A P T E R & S H E E L E N S O R O U N T I N G Wheel Mount wheel inside of tip fold. Mounting Wheel Mounting Bracket Note: Wheel mounting locations may be influenced by the boom configuration.

  • Page 26: Sensor Mounting

    RoGator 54 Series 1997+ Autoboom Installation Manual Sensor Mount sensors toward boom tips using the supplied bracket and hardware. Make sure sensor is level with the ground or tilted away from spray. Mounting Single Sensor Dual Sensor Note: The image above shows the optional dual sensor kit.
  • Page 27 Manual # 016-0230-001 H A P T E R & W O N T R O L L E R I R I N G A R N E S S Tee into machine’s hydraulic valve coil connectors with boom sense connectors on Autoboom cable (Left tilt Up/Down and Right tilt Up/ Down).
  • Page 28 RoGator 54 Series 1997+ Autoboom Installation Manual PowerGlide...
  • Page 29 Manual # 016-0230-001 PowerGlide Plus and UltraGlide...
  • Page 30 RoGator 54 Series 1997+ Autoboom Installation Manual...
  • Page 31 Manual # 016-0230-001 P P E N D I X E P L A C E M E N T A R T S On the following pages you will find replacement part diagrams and listings for PowerGlide, PowerGlide Plus, and UltraGuide systems. Please refer to these diagrams when calling to request replacement parts.
  • Page 32 RoGator 54 Series 1997+ Autoboom Installation Manual Valve Blocks PowerGlide Valve Block Replacement Parts PowerGlide Plus Valve Block Replacement Parts...
  • Page 33 Manual # 016-0230-001 UltraGlide Valve Block Replacement Parts...
  • Page 34 RoGator 54 Series 1997+ Autoboom Installation Manual Wheel and Machine Specific Wheel and Bracket Replacement Parts Assembly Brackets Cushioned Axle Replacement Parts...
  • Page 35 Manual # 016-0230-001 Sensor and Molded Sensor Replacement Parts Brackets...
  • Page 36 RoGator 54 Series 1997+ Autoboom Installation Manual Notes:...

  • Page 39: Limited Warranty

    How Can I Get Service? Bring the defective part and proof of purchase to your Raven Dealer. If your Dealer agrees with the warranty claim, the Dealer will send the part and proof of purchase to their distributor or to Raven Industries for final approval.
  • Page 40 P.O. Box 5107 Fax: 605-331-0426 Sioux Falls, SD 57117-5107 www.ravenprecision.com atdinfo@ravenind.com Notice: This document and the information provided are the property of Raven Industries, Inc. and may only be used as authorized by Raven Industries, Inc. All rights reserved under copyright laws.