Manitou MI-X 50L D C ST3A S2 Operator's Manual
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Manitou MI-X 50L D C ST3A S2 Operator's Manual

Manitou MI-X 50L D C ST3A S2 Operator's Manual

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647650
EN (19/02/2018)
MI-X 50L D C ST3A S2
MI-X 60 D C ST3A S2
MI-X 70 D C ST3A S2
MI 50L D ST3B S2
MI 60 D ST3B S2
MI 70 D ST3B S2
MI 50L G S2
MI 60 G S2
MI 70 G S2
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou MI-X 50L D C ST3A S2

  • Page 1 647650 EN (19/02/2018) MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 MI 50L D ST3B S2 MI 60 D ST3B S2 MI 70 D ST3B S2 MI 50L G S2...
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - OPTIONAL ATTACHMENTS FOR USE WITH THE RANGE...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 6 1 - 2...
  • Page 7 1 - 3...

  • Page 8: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE LIFT TRUCK A - THE TRUCK'S SUITABILITY FOR THE JOB ..........1-6 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS .
  • Page 9 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME 1-18 INTRODUCTION 1-18 PREPARING THE LIFT TRUCK 1-18 DEF (Diesel Exhaust Fluid) TANK 1-18 PROTECTING THE ENGINE 1-18 PROTECTING THE LIFT TRUCK 1-18 BRINGING THE LIFT TRUCK BACK INTO SERVICE 1-19 LIFT TRUCK DISPOSAL 1-20...

  • Page 10: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised standard EN 1726-1 for mast trucks.

  • Page 11: C - Modification Of The Lift Truck

    - Our trucks comply with Directive 2004/108/EC concerning electromagnetic compatibility (EMC), and with the corresponding harmonised standard EN 12895. Their proper operation is no longer guaranteed if they are used within areas in which the electromagnetic fields exceed the limit specified by that standard (10 V/m). - Directive 2002/44/EC requires company managers to not expose their employees to excessive vibration doses.

  • Page 12: Instructions To The Operator

    Failure to respect the safety and operating instructions, or instructions for repairing or servicing your lift truck, may lead to serious, even fatal accident. In order to reduce or avoid any danger with a MANITOU-approved attachment, follow the instructions of paragraph: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: INTRODUCTION.

  • Page 13: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance ( 3 - MAINTENANCE: 10H - DAILY MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable object may hinder the operation of the lift truck.

  • Page 14: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - When working near aerial lines, ensure that the safety distance is sufficient between the working area of the lift truck and the aerial line.

  • Page 15: F - Driving The Lift Truck

    F - DRIVING THE LIFT TRUCK SAFETY INSTRUCTIONS IMPORTANT Operators' attention is drawn to the risks involved in using the forklift truck, in particular: - Risk of losing control. - Risk of losing lateral and frontal stability of the forklift truck. The operator must remain in control of the lift truck.

  • Page 16: G - Stopping The Lift Truck

    G - STOPPING THE LIFT TRUCK SAFETY INSTRUCTIONS - Never leave the ignition key in the lift truck during the operator's absence. - When the lift truck is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 17: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done ( 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE).

  • Page 18: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Approach the lift truck perpendicular to the load, with the forks in a horizontal position (fig. D1). - Adjust the fork spread and centring in connection with the load (fig. D2) (optional solutions exist, consult your dealer).
  • Page 19 - Slightly raise the load (1) and tilt the carriage (2) backwards to stabilise the load (fig. F3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the lift truck (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig.

  • Page 20: Lift Truck Maintenance Instructions

    LIFT TRUCK MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the engine and remove the ignition key, when an intervention is necessary.

  • Page 21: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.
  • Page 22 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the lift truck is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This long-term storage period must not exceed 12 months.
  • Page 23 BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Carry out daily maintenance ( 3 - MAINTENANCE: 10H - DAILY MAINTENANCE). - Put the handbrake on and remove the axle stands.
  • Page 24 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 25 2 - DESCRIPTION...
  • Page 27 SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS 2-10 MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 CHARACTERISTICS 2-12 MI 50L D ST3B S2 MI 60 D ST3B S2...
  • Page 28 MI-X 50L D C ST3A S2 / MI 50L D ST3B S2 / MI 50L G S2 2 / MI 50L D ST3B S2 2 / MI 50L MI-X 60 D C ST3A S2 / MI 60 D ST3B S2 / MI 60 G S2...
  • Page 29 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9) Номер...
  • Page 30 SAFETY PLATES AND STICKERS IMPORTANT Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
  • Page 31 EQUIPEMENT - ATTACHMENT ZUBEHOR - EQUIPO - ATTREZZATURA SUIVANT NORME EN 1726-1 EFFECTIVE ACTUAL EFFEKTIVE EFFECTIVA EFFETTIVA HAUTEURS EFFECTIVES CAPACITES EFFECTIVES CAPACITES EFFECTIVES ACTUAL HEIGHT ACTUAL CAPACITIES ACTUAL CAPACITIES EFFEKTIVE HOME EFFEKTIVE KAPAZITAT EFFEKTIVE KAPAZITAT ALTURA EFECTIVA CAPACIDAD EFECTIVA CAPACIDAD EFECTIVA ALTEZZA EFFETTIVA CAPACITA EFFETTIVA CAPACITA EFFETTIVA...
  • Page 32 IDENTIFICATION OF THE LIFT TRUCK As our policy is to promote a constant improvement in our products, our range of lift trucks may undergo certain modifications, without any obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: For the owner's convenience, it is recommended that a note of these numbers is made in the spaces provided, at the time of the delivery of the lift truck.
  • Page 33 FRAME Serial number / Product identification number MAST Mast identification no. ATTACHMENT MANUFACTURER'S PLATE MANITOU BF 44158 ANCENIS CEDEX FRANCE MODELE "MODÈLE" MODEL "N° dans la série" Serial No. N dans la série "Année fabrication" Year of manufacture Année fabrication "Masse à...
  • Page 34 CHARACTERISTICS MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type...
  • Page 35 Speed of travel laden (1st/2nd) 9.5 / 27 9.5 / 27 9.5 / 26 km/h Speed of travel unladen (1st/2nd) 9.5 / 29 5.1.1 km/h Speed of rise laden 0.47 0.46 0.41 Speed of rise unladen 0.49 0.49 0.46 5.2.1 Speed of lowering laden 0.48 Speed of lowering unladen...
  • Page 36 MI 60 D ST3B S2 MI 70 D ST3B S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type MI 50L D MI 60 D MI 70 D...
  • Page 37 Speed of travel laden (1st/2nd) 6 / 12 / 18 km/h Speed of travel unladen (1st/2nd) 6 / 12 / 24 5.1.1 km/h Speed of rise laden 0.38 0.36 0.36 Speed of rise unladen 0.46 0.46 0.41 5.2.1 Speed of lowering laden 0.48 Speed of lowering unladen 0.42...
  • Page 38 MI 50L G S2 MI 60 G S2 MI 70 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU Model type MI 50 LG MI 60 G MI 70 G...
  • Page 39 Speed of travel laden (1st/2nd) 9.5 / 30 9.5 / 28 9.5 / 27 km/h Speed of travel unladen (1st/2nd) 9.5 / 31 5.1.1 km/h Speed of rise laden 0.47 0.46 0.43 Speed of rise unladen 0.49 0.49 0.46 5.2.1 Speed of lowering laden 0.48 Speed of lowering unladen...
  • Page 40 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-16...
  • Page 41 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME ISO 3691-1 ISO 22915-2 (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée Up to height of 1 - Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 42 FRONT AND REAR TYRES PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID 8.25-15-14PR unladen 2050 2000 1950 laden 5750 6500 7400 PRESSURE 8.25-15-14PR unladen 2050 2000 1950 laden 5750 6500 7400 PRESSURE (bar) REAR TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID...
  • Page 43 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 1950 2000 8.25-15-14PR 2050 SOLID 5750 6500 7400 1950 2000 8.25-15-14PR 2050 5750 ADVANCE 6500 7400 8.25-15-14PR 2100 SOLID 2450 2850 2100 8.25-15-14PR...
  • Page 44 INSTRUMENTS AND CONTROLS DESCRIPTION NOTE: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer seated on driver's seat and looking straight ahead. 1 - DRIVER'S SEAT ..................2-22 2 - SEAT BELT .
  • Page 45 2-21...

  • Page 46: Driver's Seat

    1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Switch on lift truck ignition. - Move the switch 1 up to increase the weight or down to reduce it. - The driver's weight is correctly adjusted when the marker is in the centre of indicator 2.

  • Page 47: Seat Belt

    2 - SEAT BELT IMPORTANT In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately. - Sit correctly on the seat. - Check that seat belt is not twisted. - Place the seat belt at hip level.

  • Page 48: Dashboard

    5 - DASHBOARD Only for MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 A - FUEL LEVEL Zone A1 indicates that you are using the reserve supply and that time of use is limited.
  • Page 49 ENGINE SHUTDOWN If the indicator lamp comes on when the lift truck is running, stop the engine then: - Seek the cause (possible leak, etc.). - See the fault code display located under the engine cover ( INSTRUMENTS AND CONTROLS). - Consult your dealer if necessary.
  • Page 50 ENGINE OIL PRESSURE If this lamp comes on while the lift truck is in operation, switch off the engine immediately, seek the cause of the engine fault and check the engine’s oil level. Consult your dealer if necessary. PARKING BRAKE This indicator lamp comes on when the parking brake is applied.
  • Page 51 F - ENGINE COOLANT TEMPERATURE (°C or °F) • 0 °C - 50 °C Use the lift truck with moderation, wait for temperature to increase before normal operation. • 60 °C - 105 °C Use lift truck normally. • 110 °C Use lift truck with moderation, monitor the temperature. •...
  • Page 52 INDICATOR LAMPS AND CONTROL INSTRUMENTS L - NOT USED M - NOT USED N - SUB-MENU KEYS O - GENERAL SETTINGS ADJUSTMENT P - NOT USED Q - FAULT CODE DISPLAY R - LIFT TRUCK SETTINGS DISPLAY • ENGINE/GEARBOX CONDITION O - DASHBOARD SETTINGS ADJUSTMENT - Use keys 1 and 2 to select the setting to modify.

  • Page 53: Switches

    6 - SWITCHES NOTE: The location of the switches may vary depending on the options. • A- FRONT WINDSCREEN WIPER (OPTION) • B- FRONT WINDSCREEN WIPER (OPTION) • C - REAR WINDSCREEN WIPER (OPTION) • D – OPTION • E - FLASHING LIGHT •...

  • Page 54: Forward/Neutral/Reverse Gear Selection

    When changing the direction of travel, the lift truck should be travelling at slow speed (less than 1 km/h) and not accelerating. In the neutral position, a mechanical lock prevents an accidental shifting movement. Only for MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2...

  • Page 55: Gear Selector

    11 - GEAR SELECTOR Only for MI 50L D ST3B S2 MI 60 D ST3B S2 MI 70 D ST3B S2 Using the switch, select the automatic or manual mode. Using the selector, choose the speed of movement. The selected mode is displayed on the dashboard screen. IMPORTANT Adapt the speed of movement to the use, the working environment and the site regulations.

  • Page 56: Hydraulic Controls

    15 - HYDRAULIC CONTROLS IMPORTANT Do not attempt to alter the hydraulic system pressure. In the event of malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Operate the hydraulic controls gently and smoothly to avoid accidents caused by jerking of the lift truck. Using the hydraulic controls is only possible if the driver is present and correctly sat on his seat.

  • Page 57: Driver's Cab Access Handles

    22 - DRIVER'S CAB ACCESS HANDLES 23 - DOOR OPENING HANDLES (OPTION) 24 - DOOR HANDLES (OPTION) 25 - CAB DOOR SLIDING WINDOWS (OPTION) 26 - REAR WINDOW OPENING (OPTION) 27 - WINDSCREEN WASHER TANK ACCESS PANEL 28 - ENGINE COVER OPENING NOTE: Cab option, open the side doors 1, the side half-doors 2 and the rear window 3 before lifting the engine cover.
  • Page 58 Only for MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 FUSES F3 - Side lights (15A). - Front headlights (15A). F4 - Horn (10A). F5 - Starter (30A). F6 - Reverse lights (5A).
  • Page 59 Only for MI 50L G S2 MI 60 G S2 MI 70 G S2 FUSES F3 - Side lights (15A). - Front headlights (15A). F4 - Horn (10A). F5 - Stop lights (10A). F6 - Indicator lights (10A). F7 - Reversing gear (15A). F8 - Control panel (10A).
  • Page 60 Only for MI 50L D ST3B S2 MI 60 D ST3B S2 MI 70 D ST3B S2 FUSES F3 - Engine preheat (10A). F4 - Starter (30A). F5 - Engine fault code (10A). F6 - Reversing gear (7.5A). F7 - Gearbox control unit (5A). F8 - Dashboard (10A).

  • Page 61: Front Headlights

    30 - FRONT HEADLIGHTS • A - Front left indicator light. • B - Front left headlight. • C - Front left side light • D - Front right indicator light. • G - Front right headlight. • F - Front right side light. 31 - REAR LIGHTS •...
  • Page 62 2-38...
  • Page 63 3 - MAINTENANCE 3 - 1...
  • Page 64 PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 FILTER CARTRIDGES AND BELTS MI 50L D ST3B S2 MI 60 D ST3B S2...
  • Page 65 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED ONLY BY MANITOU AND THE DEALER NETWORK.
  • Page 66 This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 67 MANDATORY FIRST 500 HOURS OR 6 MONTHS SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck completes its first 500 hours of service before the first 6 months are up, carry out the mandatory service and the 500 hour periodic maintenance ( 500 HOURS - PERIODIC MAINTENANCE).
  • Page 68 PERIODIC MAINTENANCE MAINTENANCE SCHEDULE 500 H 1000 H 1500 H 2000 H WHEN DUE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE PERIODIC MAINTENANCE MANDATORY SERVICE MACHINE COUNTER DATE OF SERVICING 2500 H 3000 H...
  • Page 69 - REPLACE MI . . D ST3B S2 Fuel pre-filter ................3-29 - REPLACE Dry air filter cartridge .
  • Page 70 OCCASIONAL MAINTENANCE AND OPERATION OCCASIONAL MAINTENANCE - REPLACE Wheels ................. 3-38 - REPLACE Battery.
  • Page 71 FILTER CARTRIDGES AND BELTS MI-X 50L D C ST3A S2 MI-X 60 D C ST3A S2 MI-X 70 D C ST3A S2 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE FUEL PRE-FILTER ENGINE OIL FILTER Part number: 951669...
  • Page 72 FILTER CARTRIDGES AND BELTS MI 50L D ST3B S2 MI 60 D ST3B S2 MI 70 D ST3B S2 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE ENGINE OIL FILTER Part number: 943326 1000H - PERIODIC MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO ADD FILTER ELEMENTS OF PERIODIC MAINTENANCE AT 500 HOURS OF SERVICE.
  • Page 73 FILTER CARTRIDGES AND BELTS MI 50L G S2 MI 60 G S2 MI 70 G S2 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE FILTER VALVE REPAIR KIT (1) ENGINE OIL FILTER R IG D 'O P IE Part number: 948377 Part number: 954279 CARBURETTOR REPAIR KIT (1)
  • Page 74 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organised with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 75 WINDSCREEN WASHER LIQUID PACKAGING PACKAGING / PART NO. PRODUCT 1 LITRE 2 LITRES 5 LITRES 20 LITRES 55 LITRES 209 LITRES - MANITOU EVOLOGY OIL 10W40 API CJ4 895837 895838 895839 895840 - MANITOU ISO VG 32 HYDRAULIC OIL 744638 744637 744636...

  • Page 76: Daily Servicing Or Every 10 Hours Of Service

    10H - DAILY SERVICING OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment IMPORTANT Follow the operator instructions ( OPERATOR INSTRUCTIONS). - Carry out a general inspection of the lift truck: • Fluid leaks or stains on the ground. •...
  • Page 77 MI . . D ST3B S2 - Pull out and clean the dipstick 1. - Reinsert the dipstick and remove it again. - Check the correct level between the two notches. - If necessary, add oil ( LUBRICANTS AND FUEL). - Unscrew the thumbscrews 2 and remove the housing 3.

  • Page 78: Coolant Level

    CHECK Coolant level - Place the lift truck on level ground with the engine stopped, and allow the engine to cool. IMPORTANT To avoid any risk of spraying or burning, wait until the engine has cooled down before removing the cooling circuit filler plug. If the coolant is very hot, add only hot coolant (80 °C).

  • Page 79: Fuel Pre-Filter

    CHECK Fuel pre-filter - Switch off the lift truck's ignition. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS). - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system. MI-X . . D C ST3A S2 - Check for the presence of water in pre-filter tank 1 and drain if necessary.

  • Page 80: Belt Tension

    50H - WEEKLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE CHECK Belt tension MI . . D ST3B S2 IMPORTANT If the compressor belt has to be changed, check the tension again after the first 20 hours of operation. - Unscrew the thumbscrews 1 and remove the housing 2. - Lift cover 3 to gain access to the belts.

  • Page 81: Gear Box Seal

    CHECK Gear box seal - Place the lift truck on level ground with the engine stopped. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS). - Visually check for seepage and leaks. - If there are any, check the level. MI-X .

  • Page 82: Hydraulic Oil Level

    CHECK Hydraulic oil level Place the lift truck on level ground with the engine stopped, and the boom retracted and lowered as far as possible. IMPORTANT Use a clean funnel and clean the underside of the oil drum before filling. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 83: Dry Air Filter Cartridge

    Never clean the air filter security cartridge; replace it with a new one if it is dirty or damaged. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU part no.: 479292).

  • Page 84: Condenser Core (Option)

    CLEAN Condenser core (option) IMPORTANT In a polluting atmosphere, clean the radiator core every day. Do not use a water jet or high-pressure steam as this could damage the radiator fins. - Visually check whether the condenser is clean and clean it if necessary. - Clean the condenser using a compressed air jet aimed in the same direction as the air flow.

  • Page 85: Tension And Alignment Of The Mast Lifting Chains

    REAR AXLE • 5 - Swivel pins (4 lubricators). • 6 - Steering connecting rods (2 lubricators). • 7 - Rear axle oscillation (2 lubricators). CAB DOORS (OPTION) • 8 - Cab door articulation axles (8 lubricators). ADJUST Tension and alignment of the mast lifting chains Place the lift truck on level ground with the mast in a vertical position and the forks lifted at approximately 200 mm.
  • Page 86 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE GREASE Mast lifting chains - Wipe the mast lifting chains with a clean, lint-free cloth. - Vigorously brush the chains to get rid of any foreign matter, with a hard nylon brush and clean diesel fuel.
  • Page 87 MI . . D ST3B S2 - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS). - Unscrew the thumbscrews 1 and remove the housing 2. - Remove the cover 3 to access filler cap 4. - Clean the areas around the plugs and oil filter. DRAINING THE OIL - Remove the filler plug 4 to ensure that the oil is drained properly.
  • Page 88 MI . . G S2 IMPORTANT Dispose of the drain oil in an ecological manner. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS). - Clean the areas around the plugs and oil filter. DRAINING THE OIL - Remove the filler plug 1 to ensure that the oil is drained properly. - Place a container under drain port 2 and unscrew the plug.
  • Page 89 REPLACE Fuel pre-filter MI-X . . D C ST3A S2 - Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Disconnect the wiring harness 1. - Place a container under the pre-filter and drain it through drain plug 2. - Open bleed screw 3 to ensure the oil is drained properly.
  • Page 90 1000H - PERIODIC MAINTENANCE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE 500 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Safety belt IMPORTANT If the seat belt is defective (fixing, locking, cuts, tears, etc.), the lift truck must not be used. Repair or replace the seat belt immediately.
  • Page 91 REPLACE Fuel filter MI . . D ST3B S2 - Switch off the lift truck's ignition. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS). - Unscrew the thumbscrews 1 and remove the housing 2. - Lift cover 3 to gain access to the fuel filter. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 92 REPLACE Dry air filter cartridge In very dusty atmospheres, the cartridge replacement frequency must be reduced to 250 hours. However, there are pre-filtration elements ( FILTER CARTRIDGES AND BELTS); if necessary., contact your dealer. IMPORTANT Change the cartridge in a clean location, with the engine stopped. Never operate the lift truck with the air filter removed or damaged.
  • Page 93 FILLING WITH OIL - Fill up with oil ( LUBRICANTS AND FUEL) through filler port 8. - NOTE: For this operation, we recommend you use a funnel fitted with a hose. - Wait a few minutes to allow the oil to flow into the sump. - Reinsert dipstick 4 and remove it again.
  • Page 94 REPLACE Hydraulic oil REPLACE Hydraulic return oil filter CLEAN Hydraulic oil tank filter cap CLEAN Hydraulic oil tank suction strainers Place the lift truck on level ground with the engine stopped, the mast tilted backward and lowered as far as possible. - Open the engine cover ( DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 95 CHECK Engine speeds * CHECK Engine valve clearances * CHECK Engine silent blocks * CHECK Gear box silent blocks * CHECK Condition of wheels and tyres * CHECK Brake * CHECK Condition of wiring harnesses and cables * CHECK Lights and signals * CHECK Warning indicators * CHECK...
  • Page 96 2000H - PERIODIC MAINTENANCE - EVERY 2000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE OPERATIONS. CHECK Wheel nut tightening torques - Check the condition of the tyres, to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench.
  • Page 97 DRAINING THE LIQUID - Remove the filler plug 4 to ensure that the oil is drained properly. - Place a container under the lower radiator hose 5 and remove it. - Let the cooling circuit drain entirely while ensuring that the ports do not get clogged. - Check the condition of the hoses as well as the fasteners and change them if necessary.
  • Page 98 REPLACE Dry air filter safety cartridge IMPORTANT The safety cartridge replacement frequency is given for information only. It must be changed every second time the dry air filter cartridge is changed. - For disassembly of the dry air filter cartridge ( 1000 HOURS - PERIODIC MAINTENANCE).
  • Page 99 CHECK Radiator * CHECK Water pump and thermostat * CHECK Alternator and starter * CHECK Alternator belt * CHECK Turbocharger * CHECK Injection pump * CHECK Injectors * CHECK Swivel pins * CHECK Steering connecting rods * CHECK Rear axle oscillation * CHECK Steering * CHECK...

  • Page 100: Occasional Maintenance

    - Unlock the nuts of the wheel to be changed. REAR WHEEL For this operation, we advise you to use the hydraulic jack (MANITOU Part no. 505507). - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight.

  • Page 101: Battery

    REPLACE Battery Handling and servicing a battery can be dangerous, take the following precautions: - Wear protective goggles. - Keep the battery horizontal. - Never smoke or work near a naked flame. - Work in a well-ventilated area. - In the event of electrolyte being spilled onto the skin or splashed in the eyes, rinse thoroughly with cold water for 15 minutes and call a doctor.

  • Page 102: Occasional Operation

    - Take into account the position of the lift truck centre of gravity for lifting. A = 1,169 mm B = 1,131 mm MI-X 50L D C ST3A S2 A = 1,268 mm B = 1,032 mm MI-X 60L D C ST3A S2...

  • Page 103: Transport

    TRANSPORT Lift truck IMPORTANT Ensure that the platform safety instructions are correctly applied before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck ( CHARACTERISTICS). Ensure that the platform is of sufficient size and load capacity for transporting the lift truck.
  • Page 104 3 - 42...
  • Page 105 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE...
  • Page 107 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
  • Page 109 INTRODUCTION Your lift truck must be used with interchangeable equipment. These items are called: ATTACHMENTS. A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).
  • Page 110 TECHNICAL SPECIFICATIONS OF ATTACHMENTS STANDARDIZED FORK MI 50L ... MI 60 ... PART NO. 52522264 52522269 52522270 Section 150 x 60 x 1220 mm 150 x 60 x 1520 mm 150 x 60 x 2000 mm Weight PART NO. 52525433 Section 150 x 60 x 2440 mm Weight...
  • Page 111 ATTACHMENT SHIELDS FORK PROTECTOR PART NO. 227801...

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