Manitou 260 TJ Operator's Manual

Hide thumbs Also See for 260 TJ:

Instruction manual (138 pages)

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

page of 188

/ 188
Bookmarks

Quick Links

Download this manual

647382

EN (16/09/2020)

260 TJ

280 TJ

OPERATOR'S MANUAL

(ORIGINAL INSTRUCTIONS)

Need help?

Do you have a question about the 260 TJ and is the answer not in the manual?

Questions and answers

Summary of Contents for Manitou 260 TJ

Page 1 647382 EN (16/09/2020) 260 TJ 280 TJ OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ACCESSORIES 260 TJ 280 TJ...
Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
Page 6 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR PLATFORM A – SUITABILITY OF THE PLATFORM FOR THE TASK ........... . 1-4 B - ADAPTING THE PLATFORM TO USUAL ENVIRONMENTAL CONDITIONS .
Page 7 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME 1-14 INTRODUCTION 1-14 PREPARING THE PLATFORM 1-14 PROTECTING THE ENGINE (DIESEL PLATFORM) 1-14 BATTERY CHARGING (ELECTRIC PLATFORM) 1-14 PROTECTING THE PLATFORM 1-14 BRINGING THE PLATFORM BACK INTO SERVICE 1-14 DISPOSING OF THE PLATFORM 1-15...
Page 8 A – SUITABILITY OF THE PLATFORM FOR THE TASK - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an OVERLOAD test coefficient of 1.25 and an OPERATIONAL test coefficient of 1.1, as stipulated in harmonised standard EN 280 for MPLP (Mobile Personnel Lifting Platforms).
Page 9 C - MODIFYING THE PLATFORM IMPORTANT It is strictly prohibited to replace platform components with components not approved by Manitou (batteries, wheels, basket, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your platform (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
Page 10 INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing your platform can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your platform may lead to serious, even fatal accidents.
Page 11 - Ensure that the guard rail and/or the access gate (according to model) is fully in the locked position before operating the platform from the basket. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachment in the basket, 2 - DESCRIPTION).
Page 12 C - ENVIRONMENT - Comply with site safety regulations. - The platform can be operated from the ground: ensure that you forbid access. - If you have to use the platform in a dark area or at night, make sure it is equipped with working lights. - The platforms may not be used as cranes or elevators for the permanent transport of people or materials, nor as jacks or supports.
Page 13 IMPORTANT Do not use this machine during lightning storms, snow storms, during frosty periods or in hazardous weather conditions. In case of strong wind exceeding 45 km/h, do not make any movement that may endanger the platform’s stability. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed...
Page 14 F - OPERATING THE PLATFORM SAFETY INSTRUCTIONS IMPORTANT Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
Page 15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the platform. IMPORTANT When welding, work in the opposite direction from the control console to avoid sparks damaging it. Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
Page 16 PLATFORM MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Read the operator’s manual carefully. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - DIESEL PLATFORM: • Make sure the area is adequately ventilated before starting up the platform. •...
Page 17 IMPORTANT Welding operations for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. WASHING THE PLATFORM - Clean the platform or at least the area concerned before any intervention.
Page 18 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the platform is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
Page 19 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
Page 20 1 - 16...
Page 21 2 - DESCRIPTION 2 - 1...
Page 22 2 - DESCRIPTION "CE" DECLARATION OF CONFORMITY 260 TJ "CE" DECLARATION OF CONFORMITY No. 950123 280 TJ "CE" DECLARATION OF CONFORMITY No. 950124 280 TJ STICKERS IDENTIFICATION OF THE PLATFORM 2-22 SPECIFICATIONS 2-24 DIMENSIONS AND DIAGRAM 2-28 260 TJ DIMENSIONS AND DIAGRAM 2-30 280 TJ SAFETY COMPONENTS 2-32 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL 2-33...
Page 23 2 - 3...
Page 24 "CE" DECLARATION OF CONFORMITY 260 TJ DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...
Page 25 "CE" DECLARATION OF CONFORMITY No. 950123 280 TJ DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...
Page 26 "CE" DECLARATION OF CONFORMITY No. 950124 280 TJ DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...
Page 27 2 - 7...
Page 28 STICKERS IMPORTANT Clean all stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. 1 - WHITE ARROW ...............Part No. 833553 ....2-10 2 - BLACK ARROW .
Page 29 44 45 14 15 14 15 48 49 26 27 23 24 32 33 35 36 37 26 27 2 - 9...
Page 30 1 - WHITE ARROW Part No. 833553 Indicates forward driving direction, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 2 - BLACK ARROW Part No. 833554 Indicates reverse driving direction, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 3 - BASKET SAFETY INSTRUCTIONS Part No. 52514665 260 TJ 4 - BASKET SAFETY INSTRUCTIONS Part No. 318457 280 TJ Indicates:...
Page 31 5 - GROUND SAFETY INSTRUCTIONS Part No. 685608 Indicates: : The safety and operating instructions must be read before starting the platform. : The platform must not be towed in the event of breakdown. : It is strictly forbidden to direct a pressure washer nozzle over the control panels and electrical components.
Page 32 10 - DANGER OF CRUSHING Part No. 679452 Indicates that it is strictly prohibited to stand in this area when the platform is moving. The components on which the stickers are present could crush you. 11 - DANGER ROTATING PART Part No. 683108 Indicates that there is a high risk of severing fingers with the radiator fan.
Page 33 15 - HARNESS ATTACHMENT POINT (second version) Part No. 834438 For 260 TJ and from machine no. 950124 for 280 TJ. Indicates the location of safety harness attachment points, SAFETY COMPONENTS: HARNESS ATTACHMENT POINTS. 16 - LOCATION OF EMERGENCY STOP BUTTONS Part No. 834644 Indicates the location of platform's emergency stop buttons.
Page 34 19 - BACKUP PUMP Part No. 833549 Indicates the procedure to be followed for using the backup pump, RESCUE PROCEDURE. 20 - EMERGENCY CONTROL PROCEDURE (DISTRIBUTOR) Part No. 833548 Indicates the procedure to be followed for using the emergency controls for proportional distributor, RESCUE PROCEDURE.
Page 35 23 - PLATFORM EXTENSION/RETRACTION Part No. 52515335 260 TJ 260 TJ 24 - PLATFORM EXTENSION/RETRACTION Part No. 833703 280 TJ Indicates the procedure to be followed to extend/retract the platform, PLATFORM OPERATION: TRANSPORTING THE PLATFORM. 280 TJ 25 - ANCHORAGE POINT Part No. 833041 Indicates the location of the platform's anchorage points, PLATFORM OPERATION: TRANSPORTING THE PLATFORM.
Page 36 26 - ANCHORING (depending on version) Part No. 52685387 260 TJ 260 TJ 27 - ANCHORING (depending on version) Part No. 52685388 280 TJ Indicates the main features that are useful for anchoring the platform, PLATFORM OPERATION: TRANSPORTING THE PLATFORM. 280 TJ 28 - LIFTING POINT (depending on version) Part No.
Page 37 31 - DIESEL Part No. 683437 This indicates that the tank is intended to contain only vehicle diesel fuel. 32 - ANTIFREEZE (first version) Part No. 597649 This indicates that there is antifreeze in the IC engine. - Tick -30 °C (-22 °F) or -40 °C (-40 °F) box if the antifreeze protection has different properties from the original product.
Page 38 36 - POWER FUSES (second version) Part No. 52563677 Indicates the location, amperage and allocation of power fuses. 37 - POWER FUSES (third version) Part No. 52571680 Indicates the location, amperage and allocation of power fuses. 38 - PLATFORM KEY LOCATION (depending on version) Part No. 598897 Indicates the location of the platform's spare keys.
Page 39 41 - FAULT CODES Part no. 833687 Indicates the fault codes and location of the electrical components: - Sensors (AS, DS, IS, TS). - Electrovalves (EV). - Solenoid coils (EW). 42 - BRAKE UNIT COILS Part No. 833702 Indicates the location and fault codes of the brake unit coils. 43 - TURNTABLE UNIT COILS Part No. 833700 Indicates the location and fault codes of the turntable unit coils.
Page 40 46 - TURNTABLE ROTATION SENSORS Part No. 833688 Indicates the location and fault codes of the turntable rotation coils. 47 - MAIN ARM ANGLE SENSORS Part No. 833696 Indicates the location and fault code of the main arm angle sensor. 48 - OVERLOAD SENSORS Part No. 52523374 260 TJ 260 TJ...
Page 41 50 - LOAD CHART SENSORS Part No. 52523378 260 TJ 260 TJ 51 - LOAD CHART SENSORS Part No. 833697 280 TJ Indicates the location and fault codes of the abacus sensors. 280 TJ 52 - RESET BUTTON SPS - FIRST VERSION (OPTION) Part No. 52513971 Indicates the location of the reset button SPS of the SECONDARY PROTECTION SYSTEM option SPS - FIRST VERSION "SafeManSystem".
Page 42 IDENTIFICATION OF THE PLATFORM As our policy is to promote constant improvement of our products, our range of platforms may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NB: We recommend that you write these numbers down in the places provided for this purpose when you receive the platform so that you can pass them on more easily when required.
Page 43 HYDROSTATIC PUMP "CNR" MANITOU Part No. "TYP" Codification "MNR" Manufacturing number "SN" Serial number "FD" Date of manufacture FRONT AXLE "Type" Type "Serial No. " Serial number "Model" Model REAR AXLE "Type" Type "Serial No. " Serial number "Model" Model...
Page 44 SPECIFICATIONS LOAD SPECIFICATIONS 260 TJ 280 TJ ± Platform - Maximum load capacity in the basket kg (lbs) 400 (881) (1) - Maximum wind speed when operating outside km/h - Maximum number of people in the basket (indoor use/ 3 / 3 (1) outdoor use) - Unladen platform weight kg (lbs)
Page 45 ENGINE 260 TJ 280 TJ ± Type KUBOTA V2403-M Fuel Diesel Number of cylinders Cubic capacity 2,434 Idling speed unladen 1,050 Maximum speed unladen 2,550 Power at 3,000 rpm 34.1 Maximum torque at 1,600 rpm 162.5 Unladen weight kg (lbs) 184 (406) 5 (11) Type of cooling Coolant Puller...
Page 46 HYDRAULIC CIRCUIT 260 TJ 280 TJ ± Auxiliary hydraulic pump - Type BOSCH REXROTH - Cubic capacity - Maximum unladen flow rate L/min Distributor - Type proportional electrovalve - Maximum pressure Filtration - Suction µm - Pressure µm - Operation µm ELECTRIC CIRCUIT 260 TJ 280 TJ ±...
Page 47 EQUIPMENT 260 TJ 280 TJ ± Orange rotating beacon light Standard Hour meter Standard Proportional diesel level display Standard Fuel/battery low level alarm Standard Tool box in basket Standard User interface (diagnostic aid) Standard Oscillating front axle Standard Turntable orientation more than 90° indicator light Standard Remote control unit Standard...
Page 48 DIMENSIONS AND DIAGRAM 260 TJ 10,840 2,000 (1) 1,975 (2) 7,880 4,330 (1) 4,355 (2) 2,800 4,420 2,725 (1) 2,710 (2) 5,180 2,815 (1) 2,800 (2) 9,270 (1) 9,280 (2) 2,430 (1) 2,480 (2) 6,845 (1) 6,850 (2) 430 (1) 415 (2) 4,030 (1) 4,000 (2) 375 (1)
Page 49 19,200 2,795 (1) 2,785 (2) 8,285 (1): Wheels SOLIDEAL HAULER-SKS (first version). 23,910 (1) 23,890 (2) 180 (1) 195 (2) (2): Wheels SOLIDEAL SOLIDAIR AWP (second version). 10 m 12 m 14 m 16 m 18 m 20 m 26 m 24 m 22 m 20 m...
Page 50 DIMENSIONS AND DIAGRAM 280 TJ 11,355 2,000 (1) 1,975 (2) 8,095 4,330 (1) 4,355 (2) 2,800 4,420 2,750 (1) 2,730 (2) 5,180 2,725 (1) 2,710 (2) 9,750 2,430 (1) 2,480 (2) 7,340 430 (1) 415 (2) 4,030 (1) 4,000 (2) 375 (1) 355 (2) 5,710 (1) 5,730 (2)
Page 51 20,950 3,050 (1) 3,035 (2) 9,100 25,750 (1) 25,735 (2) (1): Wheels SOLIDEAL HAULER-SKS (first version). 18,950 (2): Wheels SOLIDEAL SOLIDAIR AWP (second version). 1,150 (1) 1,165 (2) 10 m 12 m 14 m 16 m 18 m 20 m 22 m 28 m 26 m 24 m...
Page 52 SAFETY COMPONENTS GUARDRAIL IMPORTANT Do not attach the guardrail with a clamp, twine or any device that could prevent it from functioning properly. - Raise the guardrail and keep it raised to get in and out of the basket. NB: 1 guardrail at the rear of the basket, and 2 other guardrails on each side of the basket.
Page 53 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT The left and right are defined in PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 1 - EMERGENCY STOP BUTTON....................2-37 2 - IGNITION SWITCH .
Page 54 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET IMPORTANT The front, rear, left and right are defined in PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 2 - 34...
Page 55 15 - PEDAL SWITCH ......................2-41 16 - EMERGENCY STOP BUTTON.
Page 56 REMOTE CONTROL UNIT The remote control unit is located under the turntable’s right-hand cover. FIRST VERSION SECOND VERSION THIRD VERSION 45 - EMERGENCY STOP BUTTON....................2-53 46 - ACTIVATION BUTTON .
Page 57 1 - EMERGENCY STOP BUTTON IMPORTANT In all cases this control takes priority, even when the movements are executed from the basket control panel or the remote control unit. Movements may stop suddenly if the emergency stop is activated. 2 positions: - OFF (locked): Press the button to cut off movement and to stop the engine.
Page 58 4 - ENGINE STARTING MODE SWITCH 2 positions: SUN POSITION for an outside temperature higher than -10 °C. SNOW POSITION for an outside temperature lower than -10 °C: • Put the switch in SNOW POSITION. • Switch on the engine. • Wait for 30 to 60 seconds depending on the outside temperature without using the platform controls.
Page 59 7 - NAVIGATION SCREEN INTERFACE KEYS - Press the appropriate keys: ARROWS: • Navigate through the menu/sub-menu pages. PLUS/MINUS: • Navigate through the menu pages or change the parameters. • Confirm a selection or a parameter. MENU: • Display the MENU PAGE. •...
Page 60 10 - HORN The horn sounds: - When the horn button is pressed. - Depending on version: Twice when the platform is turned on without starting the engine in the next 10 seconds, SCREEN DISPLAY - DESCRIPTION OF PAGES: ALARM PAGE. ALL MOVEMENTS ALARM option: This sounds intermittently when the controls are activated and when driving/steering the platform, DEFINITION OF SUB-MENUS:...
Page 61 14 - LEVELLING SENSOR (second version) An indicator light on the levelling sensor indicates its status: INDICATOR LIGHT AUDIBLE ALARM Maximum authorised Stop tilt not reached Maximum authorised Unlit Sounds intermittently tilt reached 15 - PEDAL SWITCH IMPORTANT Do not press the pedal switch when starting the engine. - Press and hold down the foot switch to activate the controls from the basket control panel.
Page 62 18 - ENGINE STARTER BUTTON IMPORTANT Do not keep the button pressed for more than 15 seconds. - Press and hold down the button to start the engine. - Release button once the engine has started. 19 - HORN BUTTON - Press and hold down the button to sound the horn.
Page 63 22 - BASKET TILT SWITCH ONLY FOR 280 TJ • Up to machine no. 950123: The controls can be activated when the platform is in transport position or in working position, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. • From machine no. 950124: The controls are locked when the platform is in working position, PLATFORM OPERATION: TRANSPORT/WORKING POSITION.
Page 64 24 - JIB AND TURNTABLE CONTROL HANDLE - Press and hold down the foot switch. RAISE THE JIB - Push and hold the control handle forward. Release to stop. LOWER THE JIB - Pull and hold the control handle back. Release to stop. TURN THE TURNTABLE TO THE LEFT - Push and hold the control handle to the left.
Page 65 26 - X-Y FUNCTION BUTTON - Press and hold down the foot switch. - Press and hold down button . NB: The audible alarm sounds intermittently when the button is pressed. X FUNCTION To keep a constant distance between the basket and a ceiling when extending or retracting the telescope.
Page 66 28 - DRIVING SPEED SELECTION SWITCH IMPORTANT Always brake the platform before selecting the driving speed. 3 positions: TORTOISE speed for driving the platform at slow speed. RAMP speed for driving the platform at slow speed with full power. HARE speed for driving the platform at high speed. NB: Driving speed selection only works in the transport position, PLATFORM OPERATION: TRANSPORT/WORKING POSITION.
Page 67 31 - TURNTABLE ORIENTATION MORE THAN 90° INDICATOR LIGHT IMPORTANT Always refer to the arrow colours on the chassis and on the control panel in the basket before driving/steering the platform. The indicator light is off when the turntable angle is less than 90° (to left or right) in relation to the neutral position.
Page 68 33 - TILT/OSCILLATION WARNING LIGHT The tilt alarm is activated when the platform is on a steep slope: - The indicator light flashes (On = 0.6 seconds, Off = 0.4 seconds) and the audible alarm sounds intermittently (On = 1 seconds, Off = 1 seconds). - Some controls are locked, PLATFORM OPERATION: LOCKED CONTROLS.
Page 69 35 - RESTRICTED CAPACITY WARNING LIGHT ONLY FOR 280 TJ The warning light status depends on the zone where the basket and the load in the basket are. RESTRICTED CAPACITY LOAD IN THE BASKET WARNING LIGHT Less than 240 kg (529 Unlit It is possible to reach ZONE B.
Page 70 37 - FAULT WARNING LIGHT IMPORTANT Refer to the maintenance personnel if there is a fault. The indicator light flashes when a fault is detected: - Minor fault: on = 0.4 seconds, off = 0.8 seconds. - Major fault: on = 0.4 seconds, off = 0.2 seconds. MINOR FAULTS AUDIBLE ALARM The pedal switch or control selection switch on the...
Page 71 38 - LOW FUEL LEVEL WARNING LIGHT The light flashes and the audible alarm sounds when the fuel level is low. 3 alarm levels: LOW FUEL LEVEL WARNING AUDIBLE ALARM LIGHT On = 0.8 seconds 3 beeps (ON = 0.6 seconds, OFF = 0.4 seconds) Level 1 Off = 0.4 seconds repeated every 10 minutes...
Page 72 41 - RESET BUTTON SPS (OPTION) Illustrations: = first version, = second version. OPTIONS: SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM" OPTIONS: SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION. 42 - PRESSURE-SENSITIVE BAR SPS (OPTION) OPTIONS: SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM". 43 - SAFETY CABLE SPS (OPTION) OPTIONS: SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION.
Page 73 44 - AUDIBLE ALARM The audible alarm sounds: - Once after the platform has been powered up. - Intermittently when the basket/jib tilt is greater than 9°, WARNING LIGHT AND BUTTON - JIB ZERO POSITION. - Intermittently when the X-Y function button is pressed, refer to X-Y FUNCTION BUTTON.
Page 74 46 - ACTIVATION BUTTON - Press and hold down the foot switch to activate the controls from the remote control unit. NB: This operating mode is called the "dead man" function. NB: No controls can be activated if the button is released. 47 - ENGINE STARTER BUTTON (depending on version) IMPORTANT Do not keep the button pressed for more than 15 seconds.
Page 75 49 - BASKET/JIB TILT CONTROL BUTTONS - Press and hold down the activation button. TILT BASKET/JIB UP - Press and hold down the button . Release to stop. TILT BASKET/JIB DOWN - Press and hold down the button . Release to stop. 50 - BASKET TILT BUTTON ONLY FOR 280 TJ - Press and hold down the activation button.
Page 76 SCREEN DISPLAY - DESCRIPTION OF PAGES START-UP PAGE Once the platform is powered up, the start-up page is displayed briefly, then the PREHEAT PAGE is displayed. NB: The current date and time is displayed at the top of each page. The platform serial number is displayed at the bottom of each page.
Page 77 EDITING A SUB-MENU - After selecting a menu, select the required sub-menu (if necessary) using the ARROW keys - Press the MINUS/PLUS keys to change the settings. - Confirm by pressing the key OK . A confirmation message appears. - Press the key OK again to confirm.
Page 78 ALARM PAGE An ALARM PAGE is displayed intermittently with the FAULT PAGE or the WORK PAGE when an alarm is triggered. - Resolve the problem to return to the WORK PAGE. NB: Depending on the type of alarm press the FAULT key to display the FAULT CODE/ALARM PAGE.
Page 79 DEFINITION OF SUB-MENUS Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display of parameters parameters "Code" Code • • • • "Klaxon mode" Horn mode (1) • • • • "Always flash. light" Permanent rotating beacon light (2) •...
Page 80 Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Oil change" Oil change (4) • • • • "Oil filter" Oil filter (4) • • • • "Air filter" Air filter (4) • • •...
Page 81 Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Contrast" Contrast • • • • "Screen settings" "Brightness" Brightness • • • • Screen adjustments "Date and time" Date and time • • •...
Page 82 PLATFORM OPERATION IMPORTANT Part 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS must be read and understood before operating the platform. TRANSPORT/WORKING POSITION TRANSPORT POSITION The platform in the transport position when: - The main arm is completely lowered. - The telescope is completely retracted. - The jib telescope is completely retracted (only for 280 TJ).
Page 83 DRIVING SPEED ACTIVATED DEPENDING ON THE STEERING MODE SELECTED, THE POSITION OF THE TURNTABLE AND THE DRIVING SPEED SELECTED (TRANSPORT POSITION ONLY) DRIVING SPEED SELECTED TORTOISE RAMP HARE POSITION OF THE STEERING MODE SELECTED DRIVING SPEED ACTIVATED TURNTABLE 4 STEERING WHEELS TORTOISE RAMP RAMP (1)
Page 84 OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH THE PLATFORM ON - Ensure that the emergency stop buttons on the ground and basket control panels and the remote control unit are in the ON position.
Page 85 OPERATION FROM THE BASKET CONTROL PANEL IMPORTANT CONTROL PANEL AND SAFETY DEVICES IN THE BASKET for detailed information about the controls in the basket. Make sure that the basket is level before putting the platform in transport position, PLATFORM OPERATION: TRANSPORT/WORKING POSITION. KEY LOCK OPTION FOR TURNTABLE COVERS: to guarantee access to the emergency controls, the right turntable cover must be unlocked before operating the platform from the basket.
Page 86 OPERATION FROM THE REMOTE CONTROL UNIT IMPORTANT The turntable must be locked when using the remote control unit, TRANSPORTING THE PLATFORM and 3 -MAINTENANCE: OCCASIONAL OPERATION: LIFTING THE PLATFORM REMOTE CONTROL UNIT for detailed information about the remote controls. The remote control unit is only activated when: - The turntable angle is less than 90°...
Page 87 TRANSPORT POSITION TILT/OSCILLATION CABLE BREAKAGE CONTROLS COMMON TO GROUND LEVEL AND BASKET OVERLOAD ALARM ALARM ALARM RAISE THE MAIN ARM LOCKED LOCKED EXTEND THE TELESCOPE LOCKED LOCKED LOCKED TURN THE TURNTABLE (LEFT/RIGHT) LOCKED RAISE/LOWER THE JIB LOCKED EXTEND THE JIB TELESCOPE - ONLY FOR 280 TJ LOCKED LOCKED LOCKED...
Page 88 TRANSPORTING THE PLATFORM IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the platform and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the platform. Ensure that the flatbed has adequate dimensions and load capacity for transporting the platform, SPECIFICATIONS and STICKERS.
Page 89 UNLOADING THE PLATFORM FROM THE FLATBED NB: The platform is in TRANSPORT position CONFIGURING THE PLATFORM FOR TRANSPORT on the next page. - Ensure that the turntable is unlocked, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. - From the ground control panel or from the remote control unit (depending on version): •...
Page 90 - Stop the engine. Switch off the power to the platform. Remove the key. STICKERS: FOLDING/UNFOLDING THE PLATFORM. 260 TJ - MOVE FROM THE FOLDED POSITION TO THE TRANSPORT POSITION NB: The turntable is locked. - From the ground control panel or from the remote control unit (depending on version): •...
Page 91 280 TJ - FOLDED POSITION NB: The engine has been started. The platform is in the transport position, the turntable and the basket are in neutral position. The turntable is locked. - Fully lower the jib. - Get out of the basket. - From the remote control unit: •...
Page 92 SECURING THE PLATFORM IMPORTANT Turntable rotation is prohibited once on the flatbed. It is essential that the turntable remains locked when the platform is on the flatbed, SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The platform is equipped with 8 anchorage points ( STICKERS: ANCHORAGE POINT);...
Page 93 3000 kg (6615 lbs) 5600 kg (12350 lbs) 6000 kg (13230 lbs) 11500 kg (25355 lbs) 16650 kg (36710 lbs) KEY: A C "LOAD ON 1 WHEEL" LOAD ON 1 WHEEL B D "LOAD ON 2 WHEELS" LOAD ON 2 WHEELS "TOTAL MASS" TOTAL WEIGHT NB: The platform is powered down.
Page 94 RESCUE PROCEDURE IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the platform in the event of a breakdown or a person getting trapped in the basket. SHOULD THE USER FEEL ILL - PRIORITY CONTROLS If the operator in the basket should fall ill or find himself incapable of manoeuvring, the person present on the ground can take over the platform controls from the ground...
Page 95 IF THERE IS AN ACCIDENT OR BREAKDOWN - EMERGENCY CONTROLS IMPORTANT The tilt alarm and overload alarm may no longer be active while the emergency controls are in use. The backup pump should be activated for a maximum of 4 minutes, then wait 10 minutes before reactivating the pump for a new 4 minute cycle.
Page 96 EMERGENCY CONTROLS FROM THE PROPORTIONAL DISTRIBUTOR A- RAISE THE MAIN ARM 1 - Place the lever on the manual control 2 - Press the backup pump button and hold it down. 3 - Push the lever down to raise the main arm, stop when the desired position is reached. Release the backup pump button.
Page 97 G- RAISE THE JIB 1 - Place the lever on the manual control 2 - Press the backup pump button and hold it down. 3 - Push the lever down to raise the jib, stop when the desired position is reached. Release the backup pump button.
Page 98 OPTIONS KEY LOCK FOR TURNTABLE COVERS IMPORTANT To guarantee access to the emergency controls, the right turntable cover must be unlocked before using the platform from the basket. GENERATOR IMPORTANT Do not connect the cord extensions, power supply bars or plugs with multiple sockets to the electric power socket in the basket.
Page 99 SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM" IMPORTANT Operate the controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The platform can be used, but the secondary protection system SPS "SafeManSystem" is deactivated; consult the maintenance personnel.
Page 100 SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION IMPORTANT Operate the controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The platform can be used, but the secondary protection system SPS is deactivated; consult the maintenance personnel. NB: The audible alarm sounds once and the blue flashing light SPS flashes several times when the platform is powered up.
Page 101 3 - MAINTENANCE 3 - 1...
Page 102 3 - MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT DAILY AND MONTHLY MAINTENANCE COMPULSORY SERVICES AND PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS FILTER CARTRIDGES AND BELTS 3-10 LUBRICANTS AND FUEL 3-11 Ü 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE 3-13 Ü...
Page 103 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the platform and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
Page 104 DAILY AND MONTHLY MAINTENANCE IMPORTANT DAILY MAINTENANCE MUST BE CARRIED OUT BY THE OPERATOR BEFORE USING THE PLATFORM. MONTHLY MAINTENANCE MUST BE CARRIED OUT BY THE MAINTENANCE PERSONNEL. Ü 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE - CHECK General inspection.
Page 105 COMPULSORY SERVICES AND PERIODIC MAINTENANCE IMPORTANT THE COMPULSORY SERVICES AND PERIODIC MAINTENANCE MUST BE CARRIED OUT BY AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. MAINTENANCE SCHEDULE This schedule enables the compulsory services and periodic maintenance on the platform to be kept up to date by reporting the total number of hours worked and the date of the service.
Page 106 Ü MANDATORY SERVICE - FIRST 50 HOURS ALSO PERFORM THE MONTHLY MAINTENANCE. This service must be carried out in the first 50 hours of service. - CHECK Wheel nut tightening ................3-31 - CHECK Tightening of the fixing screws for the oscillating cylinders .
Page 107 - CHECK Tightening of the fixing screws on the turntable rotation motor ........3-46 - CHECK Tightening of the cast iron counterweight fixing screws .
Page 108 Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. - CHECK Tightening of the fixing screws on the basket ............3-42 - CHECK Tightening of the fixing screws on the basket rotation cylinder .
Page 109 Telescope cables ..................3-59 OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS IMPORTANT OCCASIONAL MAINTENANCE AND OCCASIONAL OPERATIONS MUST BE PERFORMED BY MAINTENANCE PERSONNEL OR AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. Ü OCCASIONAL MAINTENANCE - REPLACE Wheels .
Page 110 FILTER CARTRIDGES AND BELTS Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER DRY AIR FILTER CARTRIDGE Part number: 749613 Part number: 227959 ALTERNATOR/FAN BELT FUEL FILTER CARTRIDGE Part number: 746365 Part number: 781909 FUEL PRE-FILTER PRESSURE HYDRAULIC FILTER CARTRIDGE Part number: 734146...
Page 111 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of the engine, transmission and axle oils may be requested depending on the rate of use.
Page 112 209 LITRES - MANITOU OIL 15W40 API CH4 661706 582357 582358 582359 - MANITOU HYDRAULIC OIL ISO VG 46 545500 582297 546108 546109 - SPECIAL MANITOU OIL FOR IMMERSED BRAKES 545976 582391 894257 - MANITOU MECHANICAL TRANSMISSION OIL SAE80W90 499237 720184 546330 546221 546220 GREASE PACKAGING - PART NO.
Page 113 Ü 10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE CHECK General inspection IMPORTANT Consult the maintenance personnel if there is doubt about the condition of the platform. NB: The turntable covers must be opened to carry out the general inspection of the platform. They must be closed once finished.
Page 114 CHECK Engine oil level - Open the left-hand turntable cover. - Remove the dipstick . Clean it with a clean cloth and put it back in place. - Remove the dipstick. The level is correct when the engine oil is between the 2 marks - If the level is low: •...
Page 115 CHECK Alternator/fan belt IMPORTANT If there is doubt about the condition of the belt, refer to the maintenance personnel. NB: The left turntable cover is open. - Check the condition of the belt . Ensure there are no cracks or signs of wear. - Check the belt tension between the crankshaft pulley and the alternator pulley: •...
Page 116 CHECK Platform controls IMPORTANT 2 - DESCRIPTION for more information on the control panels on the ground and in the basket. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when manoeuvring the platform (lifting, rotation, etc.). Pay particular attention to electric lines and any object that may be within the platform’s field of operation.
Page 117 OVERLOAD ALARM (260 TJ) NB: The engine has been started. CONTROL PANEL ON THE GROUND AND IN THE BASKET: - Place a uniformly distributed weight in the basket: • Pipe support or panel support not installed = between 440 kg and 470 kg.
Page 118 OVERLOAD ALARM (280 TJ) NB: The engine has been started. CONTROL PANEL ON THE GROUND AND IN THE BASKET: - Place a uniformly distributed weight in the basket: • Pipe support or panel support not installed = 385 kg and 415 kg. • Pipe support installed = between 370 kg and 400 kg. •...
Page 119 CONTROLS: BASKET/JIB TILT NB: The engine has been started. GROUND LEVEL CONTROL PANEL: - Do not touch the selector switch on the controls at ground level/in the basket. Test the basket/jib tilt controls up and down one after the other. Result: •...
Page 120 CONTROLS: ROTATION OF TURNTABLE, MAIN ARM, X-Y FUNCTIONS, TELESCOPE, JIB, JIB TELESCOPE (280 TJ) AND BASKET ROTATION NB: The engine has been started. GROUND LEVEL CONTROL PANEL: - Do not touch the selector switch on the controls at ground level/in the basket. Test the controls one by one. Result: •...
Page 121 TURNTABLE ORIENTATION MORE THAN 90° INDICATOR LIGHT NB: The engine has been started. TORTOISE speed is selected. - Turn the turntable to the left more than 90° relative to the neutral position. Result: • The light indicating turntable orientation of more than 90° should be lit. - Turn the turntable to the right more than 90°...
Page 122 TILT ALARM NB: The engine has been started. GROUND LEVEL CONTROL PANEL: - Open the right-hand turntable cover. - Locate the levelling sensor (first version) or (second version). - Press the levelling sensor so that it is tilted and hold it down. Result: •...
Page 123 CHECK Secondary protection system SPS - first version "SafeManSystem" (OPTION) IMPORTANT Select a test area on a firm, level surface that is free of any obstacles. Shut the platform down if a malfunction is detected. NB: The flashing light SPS may be blue or red depending on the country.
Page 124 - Check the condition of the safety cable SPS . If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. - Extend the telescope for 5 seconds. - Turn the basket to the right or the left. At the same time, push the safety cable SPS forwards and release.
Page 125 Never smoke or approach with a flame during this check. If there is doubt about the condition of the injection pipes, fuel hoses and hose clamps, have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
Page 126 CHECK Remote control unit IMPORTANT 2 - DESCRIPTION for more information on the remote control unit. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when manoeuvring the platform. Pay particular attention to electric lines and any object that may be within the platform’s field of operation. Shut the platform down if a malfunction is detected.
Page 127 If there is doubt about the condition of the hoses and hose clamps for the coolant and air radiators, it is essential to have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
Page 128 Clean the dry air filter cartridge more often when the platform is operating in a dusty environment. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the platform with a damaged air filter unit. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network.
Page 129 LUBRICATE Front and rear axles IMPORTANT Lubricate the axles more often when the platform is operating in a dusty environment. STEERING PIVOT PINS - Remove the caps from the lubrication connectors on the steering pivots of the front and rear axles, on the right and left-hand sides. - Inject the lubricant into the lubrication connectors, LUBRICANTS AND FUEL.
Page 130 ÜŒ 250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. CHECK Injection pipes, fuel hoses and hose clamps 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE. CHECK Reduction gearbox seal 50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE.
Page 131 CHECK Alternator/fan belt IMPORTANT If there is doubt about the condition of the belt, 500H: REPLACE: ALTERNATOR/FAN BELT. - Open the left-hand turntable cover. - Check the condition of the belt . Ensure there are no cracks or signs of wear. - Check the belt tension between the crankshaft pulley and the alternator pulley: •...
Page 132 CHECK Tightening of the fixing screws for the axles IMPORTANT Failure to follow this instruction may result in the platform tipping over. - Check all the fixing screw tightening torques: • (Front axle, left and right sides) = 280 N.m ±28 N.m • (Front axle oscillating bearings) = 375 N.m ±74 N.m •...
Page 133 CHECK Locking of the front axle oscillating cylinders - Place a sufficiently solid ramp in front of the right front wheel: • A = 7.5 cm minimum, 9 cm maximum. • B = 60 cm minimum. • C = 75 cm minimum, 100 cm maximum. • D = 10° minimum, 25° maximum. - Switch on the engine.
Page 134 CHECK Overload alarm (260 TJ) IMPORTANT Failure to follow this instruction may result in the platform tipping over. The PIPE SUPPORT or PANEL SUPPORT attachments must be removed before checking the overload alarm, 4 - ATTACHMENTS. Refer to the platform repair manual if the overload system is not correctly calibrated. NB: The engine has been started.
Page 135 CHECK Braking IMPORTANT Failure to follow this instruction may result in the platform losing control. The PIPE SUPPORT or PANEL SUPPORT attachments must be removed before checking the braking, 4 - ATTACHMENTS. PLACING IN FREEWHEEL MODE NB: The engine has not been started. The platform is in transport position. The turntable and basket are in the neutral position.
Page 136 CHECK Turntable rotation motor oil level - Open the right-hand turntable cover. - Check no oil is leaking from the turntable rotation motor - Remove the filler plug - Clean the gauge on the filler cap with a clean cloth and put it back in place. - Remove the filler cap.
Page 137 CLEAN Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being cleaned. Never use the platform without the fuel filter cartridge or if it is damaged. If there is doubt about its condition, 500H: REPLACE: FUEL FILTER CARTRIDGE.
Page 138 LUBRICATE Shafts, hubs and cylinder rings IMPORTANT Always secure the raised arms with a suitable lifting device. - Switch on the engine. - Perform the appropriate main arm, jib and basket/jib tilt movements to access the various lubricators. Secure the raised arms with a suitable lifting device.
Page 139 280 TJ CYLINDER RING 2 - DESCRIPTION: STICKERS: REMOTE LUBRICATION. LUBRICATE: RING GEAR. 3 - 39...
Page 140 LUBRICATE Telescope IMPORTANT Lubricate the telescope more often when the platform is operating in a dusty environment. NB: The engine has been started. - Raise the jib slightly. - Fully extend the telescope. NB: Make sure that the basket does not hit the ground. Lift the jib again if necessary. - Check the sliding surfaces of the pads: •...
Page 141 LUBRICATE Crown gear NB: The engine has been started. - Open the left-hand turntable cover. - Remove the caps of the lubrication connectors. - Inject the lubricant into the lubrication connectors, LUBRICANTS AND FUEL. 2 - DESCRIPTION: STICKERS: REMOTE LUBRICATION - Turn the turntable 90° to the left or the right and inject lubricant again. - Refit the caps on the lubrication connectors.
Page 142 Ü 500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. CHECK Tightening of the fixing screws on the basket IMPORTANT Failure to follow this instruction may result in the basket falling. Always secure the raised jib using a suitable lifting device.
Page 143 CHECK Tightening of the fixing screws on the basket rotation cylinder IMPORTANT Failure to follow this instruction may result in the basket falling. - Check all the fixing screw tightening torques • 76 N.m ± 15 N.m - Check the tightening torque of the pin •...
Page 144 CHECK Jib telescope chocking (only for 280 TJ) IMPORTANT It is recommended that the jib telescope chocking is adjusted if the clearances are higher than the maximum values, REPAIR MANUAL. - Switch on the engine. - Raise the jib slightly. - Check all the wheel nut tightening torques •...
Page 145 CHECK Telescope setting IMPORTANT It is recommended that the telescope wedging is adjusted if the clearances are higher than the maximum values, REPAIR MANUAL. NB: 280 TJ, the engine has been started. - Check all the wheel nut tightening torques • 69 N.m ± 6.5 N.m - 260 TJ: Switch on the engine.
Page 146 CHECK Tightening of the fixing screws for the crown gear IMPORTANT Failure to follow this instruction may result in the platform tipping over. - Remove the right and left chassis covers. - Open the right-hand turntable cover. - Locate the drill hole - Open the left-hand turntable cover.
Page 147 CHECK Tightening of the cast iron counterweight fixing screws IMPORTANT Failure to follow this instruction may result in the platform tipping over. NB: The left and right chassis covers are removed. - Check all the fixing screw tightening torques • 341 N.m ± 68 N.m CHECK Tightening of the concrete counterweight fixing screws Illustrations:...
Page 148 CHECK Hydraulic hoses IMPORTANT Always use a piece of paper or cardboard to check there are no hydraulic oil leaks. Replace any damaged hydraulic hoses. Always secure the raised main arm using a suitable lifting device. NB: The left and right chassis covers are removed. The main arm is raised and secured. - Open the left and right turntable covers.
Page 149 REPLACE Fuel pre-filter IMPORTANT Never smoke or approach with a flame when the fuel pre-filter is being replaced. NB: The right and left turntable covers are open. The swivelling engine plate is open. - Locate the fuel pre-filter and put a drain container underneath. - Replace the fuel pre-filter, FILTER CARTRIDGES AND BELTS: •...
Page 150 REPLACE Engine oil REPLACE Engine oil filter NB: The right and left turntable covers are open. The swivelling engine plate is open. CHANGE THE OIL - Switch on the engine. - Allow it to run for 5 minutes. - Stop the engine. Switch off the power to the platform. - Locate the drain plug and put a drain container underneath.
Page 151 REPLACE Dry air filter cartridge IMPORTANT Never use the platform with a damaged air filter unit. Replace it if there is any doubt about its condition. Never use the platform without a dry air filter cartridge or if it is damaged. Never use the platform without a dry air filter safety cartridge or if it is damaged.
Page 152 REPLACE Turntable rotation motor oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NB: The right and left turntable covers are open. CHANGE THE OIL - Place a drain tank under the drain plug - Remove the drain plug and the filler plug - Wait until the crankcase is completely drained.
Page 153 REPLACE Hydrostatic transmission filter cartridge IMPORTANT Never use the platform without the hydrostatic transmission filter cartridge or if it is damaged. NB: The left turntable cover is open. - Clean the outside of the hydrostatic transmission filter with a clean cloth. - Place a drain tank underneath.
Page 154 ÜŽ 1000H - PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. CLEAN Fuel tank IMPORTANT Never smoke or approach with a flame when the fuel tank is being cleaned. - Open the right-hand turntable cover.
Page 155 REPLACE Coolant IMPORTANT Wait until the engine cools if it has been running for a while. Do not remove the radiator cap until the engine is completely cooled. NB: The left turntable cover is open. - Open the swivelling engine plate, OCCASIONAL OPERATION.
Page 156 REPLACE Front and rear axle differential oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NB: Check the oil in the axle differentials one by one. CHANGE THE OIL - Clean the outside of the axle differential with a clean cloth. - Place a drain tank under the 3 drain plugs - Remove the 3 drain plugs and the filler plug - Wait until the axle differential is completely drained.
Page 157 REPLACE Hydraulic oil CLEAN Filling filter and suction strainer IMPORTANT It is recommended that the oil is slightly warm before being changed. Clean the oil can before adding oil to the hydraulic oil tank. Use a clean funnel to add oil to the hydraulic oil tank. CHANGE THE OIL - Open the right-hand turntable cover.
Page 158 CHECK Engine silent blocks * CHECK Engine speeds * CHECK Valve lash * CHECK Injectors * CHECK Hydrostatic transmission circuit pressure * CHECK Crown gear clearance * CHECK Condition of telescope cables * CHECK Speeds of hydraulic movements * CHECK Condition of cylinders * CHECK Condition of electric wiring *...
Page 159 Ü 2000H - PERIODIC SERVICE - EVERY 2,000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS, 500 HOURS AND 1,000 HOURS OF SERVICE. CHECK Coolant, air and oil radiators * CHECK Water pump and thermostat * CHECK...
Page 160 - Always use suitable jack stands to secure the raised platform. IMPORTANT Weight of a wheel = 290 kg NB: We recommend the use of the hydraulic jack (MANITOU Part No. 505507) and the safety jack stand MANITOU Part No. 554772. - Loosen the wheel nuts slightly.
Page 161 BLEED Fuel supply circuit IMPORTANT Never smoke or approach with a flame when the fuel supply circuit is being bled. Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled. - A component of the fuel supply circuit has been cleaned or replaced.
Page 162 REPLACE Fuses/relays MAIN FUSE BOX - Open the right-hand turntable cover. - Locate the main fuse box - Remove the cover of the box. - Replace the appropriate fuse: Backup pump 250 A fuse General power supply - up to machine no. 250 A fuse 964802 General power supply - from machine no.
Page 163 BRC 30: Engine starter button 5 A fuse ECU power supply (+BAT) 30 A fuse UPC 30 ECU power supply (+BAT) 30 A fuse UPC 30 Backup pump power supply 10 A fuse ECU power supply (+BAT) 5 A fuse UPC 110 Ignition switch 10 A fuse Engine starter power supply 30 A fuse Engine preheat power supply 30 A fuse...
Page 164 Ü OCCASIONAL OPERATIONS Swivelling engine plate IMPORTANT - Always use the handle to open and close the swivelling engine plate. - Ensure the safety slide is in position (swivelling engine plate locked) before working on the platform. OPEN THE SWIVELLING ENGINE PLATE - Open the left-hand turntable cover.
Page 165 WINCH Platform IMPORTANT It is forbidden to tow the platform. The platform should be winched in transport position. Winching the platform in working position is prohibited, 2 - DESCRIPTION: PLATFORM OPERATION: TRANSPORT/WORKING POSITION. Always use a suitable winch for winching the platform. The basket must be empty when the platform is being winched.
Page 166 • Unscrew the 4 screws completely. • Change the 4 seals • Lubricate the screws with MANITOU BLACK MULTI-PURPOSE LUBRICANT ( LUBRICANTS AND FUEL) and put them back in place. • Adjust the distance between the body of the axles and the screw heads = 34 mm ±0.5 mm.
Page 167 LIFT Platform VERSION WITHOUT LIFTING POINTS IMPORTANT It is forbidden to lift the platform. The platform can be modified to fit it with lifting points on the turntable, TECHNICAL INFORMATION No. 2664. FIRST VERSION WITH 2 LIFTING POINTS IMPORTANT Only for platforms modified according to TECHNICAL INFORMATION No. 2664: Platforms fitted with 2 lifting points on the turntable (no lifting points on the chassis at the rear of the platform, illustration...
Page 168 FIRST VERSION WITH 2 LIFTING POINTS IMPORTANT The surface of the unloading/destination zone must be solid, level and even. If the unloading/destination zone is a flatbed truck: - The flatbed truck must be stationary on firm, level ground. - The wheels of the flatbed truck must be chocked. Make sure that the slings are solid enough to bear the weight of the platform.
Page 169 - Mark out a large safety zone around the platform. - Switch on the engine. - Put the platform in transport position. Put the turntable and basket in neutral position, 2 - DESCRIPTION: PLATFORM OPERATION: TRANSPORT/WORKING POSITION. - Fully lower the jib. - Lock the turntable, 2 - DESCRIPTION: SAFETY COMPONENTS: TURNTABLE LOCKING PIN.
Page 170 SECOND VERSION WITH 4 LIFTING POINTS IMPORTANT The surface of the unloading/destination zone must be solid, level and even. If the unloading/destination zone is a flatbed truck: - The flatbed truck must be stationary on firm, level ground. - The wheels of the flatbed truck must be chocked. Make sure that the slings are solid enough to bear the weight of the platform.
Page 171 - Mark out a large safety zone around the platform. - Switch on the engine. - Put the platform in transport position. Put the turntable and basket in neutral position, 2 - DESCRIPTION: PLATFORM OPERATION: TRANSPORT/WORKING POSITION. - Fully lower the jib. - Lock the turntable, 2 - DESCRIPTION: SAFETY COMPONENTS: TURNTABLE LOCKING PIN.
Page 172 TRANSPORT Platform 2 - DESCRIPTION: TRANSPORTING THE PLATFORM. 3 - 72...
Page 173 4 - ATTACHMENTS 4 - 1...
Page 174 4 - ATTACHMENTS PIPE SUPPORT Part no. 52571261OPT PANEL SUPPORT Part No. 52571261OPT 4-10 4 - 2...
Page 175 4 - 3...
Page 176 PIPE SUPPORT Part no. 52571261OPT INTRODUCTION IMPORTANT The PIPE SUPPORT and the PANEL SUPPORT must not be installed at the same time on the same platform: - Remove the PANEL SUPPORT to install the PIPE SUPPORT. The PIPE SUPPORT must be installed or removed by qualified maintenance personnel. STICKERS IMPORTANT Clean all stickers so that they are legible.
Page 177 SPECIFICATIONS IMPORTANT The weight of the PIPE SUPPORT reduces the basket's maximum load capacity. LOAD SPECIFICATIONS 260 TJ ± Platform - Maximum load capacity in the basket: Nobody is in the basket, kg (lbs) 385 (848) the PIPE SUPPORT is installed without any load on it - Maximum number of people in the basket (indoor use/ 1 / 1 2 / 2...
Page 178 INSTALLATION IMPORTANT Check the condition of all the components and stickers before any PIPE SUPPORT is installed. Replace them if necessary. Replace the nuts each time the PIPE SUPPORT is installed. The supports must be fitted inside the basket and must be resting on the floor of the basket. The supports must be fitted symmetrically on each side of the basket and must be perpendicular to the basket floor.
Page 179 - Put the second support inside the basket between the 2 vertical guardrails NB: Place the sticker towards the outside. - Screw the second support to the basket using 2 flanges and fixing elements , refer to the previous page. NB: Tighten the nuts by hand.
Page 180 INSTRUCTIONS FOR USE IMPORTANT The weight of the PIPE SUPPORT reduces the basket's maximum load capacity, SPECIFICATIONS. Check that the PIPE SUPPORT is correctly adjusted, ADJUSTMENT. The platform must be on a level surface and the basket must be level before pipes can be placed on the PIPE SUPPORT. The length of the pipes should not be greater than the width of the basket.
Page 181 ADJUSTMENT IMPORTANT The supports must be fitted inside the basket and must be resting on the floor of the basket. The supports must be fitted symmetrically on each side of the basket and must be perpendicular to the basket floor. - Move the platform to a level surface.
Page 182 PANEL SUPPORT Part No. 52571261OPT INTRODUCTION IMPORTANT The PIPE SUPPORT and the PANEL SUPPORT must not be installed at the same time on the same platform: - Remove the PIPE SUPPORT to install the PANEL SUPPORT. The PANEL SUPPORT must be installed or removed by qualified maintenance personnel. STICKERS IMPORTANT Clean all stickers so that they are legible.
Page 183 SPECIFICATIONS IMPORTANT The weight of the PANEL SUPPORT reduces the basket's maximum load capacity. LOAD SPECIFICATIONS 260 TJ ± Platform - Maximum load capacity in the basket: Nobody is in the basket, kg (lbs) 390 (860) the PANEL SUPPORT is installed without any load on it - Maximum number of people in the basket (indoor use/ 1 / 1 2 / 2...
Page 184 INSTALLATION IMPORTANT Check the condition of all the components and stickers before any PANEL SUPPORT is installed. Replace them if necessary. Replace the nuts each time the PANEL SUPPORT is installed. The configurations are the only ones authorised. Always use the original strap supplied with the PANEL SUPPORT. - Switch on the engine.
Page 185 - Choose one of the 2 configurations: CONFIGURATION Minimum panel width m (ft) (6.5) Maximum panel m (ft) 2.5 (8) width Maximum panel m (ft) 1.2 (4) height - Unscrew the fixing elements (screws , washers and nuts depending on the configuration chosen. - Discard the nuts - Move and screw the 2 supports using the fixing elements...
Page 186 DISMANTLING IMPORTANT Replace the nuts each time the PANEL SUPPORT is dismantled. After each time the PANEL SUPPORT is dismantled: - The nuts must be replaced whenever the PANEL SUPPORT is installed, it is recommended to replace them with new ones for the next installation. - Check the condition of all the other components and stickers.
Page 187 INSTRUCTIONS FOR USE IMPORTANT The weight of the PANEL SUPPORT reduces the basket's maximum load capacity, SPECIFICATIONS. The configurations are the only ones authorised, INSTALLATION to change the configuration. The platform must be on a level surface and the basket must be level before panels can be placed on the PANEL SUPPORT. The panels must be centred with the basket.
Page 188 4 - 16...

This manual is also suitable for:

280 tj