Manitou 100 SC-2 Operator's Manual
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Manitou 100 SC-2 Operator's Manual

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647367
EN (01/03/2017)
100 SC-2
120 SC-2
140 SC
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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  • Page 1 647367 EN (01/03/2017) 100 SC-2 120 SC-2 140 SC OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE...
  • Page 5 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS NSTRUCTIONS TO THE COMPANY MANAGER REAMBLE HE OPERATOR THE PLATFORM THE INSTRUCTIONS THE MAINTENANCE NSTRUCTIONS FOR THE OPERATOR REAMBLE GENERAL NSTRUCTIONS DRIVING NSTRUCTIONS 1-15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE 1-16 LATFORM MAINTENANCE INSTRUCTIONS 1-16 GENERAL INSTRUCTIONS 1-16...

  • Page 8: Instructions To The Company Manager

    S SUITABILITY FOR US - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an overload test coefficient of 1,25 and an operational test coefficient of 1,1, as stipulated in standardised norm EN 280 for MPLPs (Mobile Personnel Lifting Platforms).

  • Page 9: The Instructions

    - The machines designed by MANITOU are designed to be used in the following temperature range: • Minimum temperature: -20°C • Maximum temperature: +45°C - Special features are available, as an option, for particularly cold environments. For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
  • Page 11 C - M AINTENANCE - The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety notice. - The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose. He must keep the platform properly cleaned if this is among his responsibilities.

  • Page 12: Driving Instructions

    - Safety helmets must be worn. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachement in the basket , see chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
  • Page 13 - Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this, mark your operating area with warning signs. - Travelling on a longitudinal slope : • Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator. - Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
  • Page 14 If the wind is in excess of 45Km/h, do not perform any movements liable to endanger the lifting platform’s stability. - To recognise this speed by eye, please refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10m over flat terrain) Speed Speed Speed...
  • Page 15 D - V ISIBILITY - Maintain permanently good visibility throughout the route. To increase your visibility, you can move forwards with the pendular arm slightly raised (pay attention to the risk of falls in the basket from knocking into a low doorway, overhead electric wires, travelling cranes, highway bridges, tracks or any obstacle in the area in front of the platform).
  • Page 16 STARTING THE PLATFORM PLATFORMS WITH IC ENGINES SAFETY NOTICE - Do not pull or push the lifting platform to start it. This type of manoeuvre would cause severe damage to the transmission. In cases of necessity, towing requires that the lifting platform be placed in freewheeling mode (See chapter 3 - MAINTENANCE). - If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
  • Page 17 F - D RIVING THE PLATFORM SAFETY NOTICE Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 18 G - S TOPPING THE PLATFORM SAFETY NOTICE - Never leave the ignition key in the platform during the operator’s absence. - Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway.

  • Page 19: Instructions For Welding And Blow Torch Work On The External Structure

    NSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE Ensure that there are no hydraulic or electrolyte leaks on the platform. When welding, work in the opposite direction from the control console to avoid sparks damaging it . - Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - W...

  • Page 20: Platform Maintenance Instructions

    PLATFORM MAINTENANCE INSTRUCTIONS ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the platform. - Wear clothes suitable for the maintenance of the platform, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C. engine before conducting any work on the platform, remove the ignition key and disconnect the “Minus” battery terminal. - Set the battery cut-out to the OFF position (ELECTRIC PLATFORM).

  • Page 21: Hydraulic

    - If the platform is equipped with an electronic control unit, disconnect this before starting to weld, to avoid the risk of causing irreparable damage to electronic components. Welding operations on the structure for maintenance or repair operations must only be performed by MANITOU-certified personnel.

  • Page 22: If The Platform Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Charging The Batteries

    HARGING THE BATTERIES - In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and keep the charge level constant (see : 3 - MAINTENANCE). ROTECTING THE PLATFORM - Protect cylinder rods which will not be retracted, from corrosion. - Wrap the tyres.

  • Page 24: Scrapping The Nacelle

    - These can be removed and collected for processing by glass manufacturers. ENVIRONMENTAL PROTECTION - If you entrust the maintenance of your nacelle to the MANITOU network, the risk of pollution is limited and the contribution to the protection of the environment is respected.
  • Page 25 1-21...
  • Page 26 SAFETY LABELS 400 N (40 Kg-90 Lbs) 680 Kg = 360 Kg 1500 Lbs = 795 Lbs 230V 676988 A 30 mA 2 x 2,5 518548 B - - - - Kg - - - - Lbs - - - - Kg - - - - - - - - - Lbs - - - - Kg...
  • Page 27 - - - - Kg - - - - Lbs - - - - - - - - - Kg - - - - Lbs 230V 30 mA 2 x 2,5 518548 B 831512 - - - - Kg - - - - Lbs 1-23...
  • Page 28 1-24...
  • Page 29 100 SC-2 120 SC-2 140 SC 1 - B : 684 017) : 684 017) : 684 017) 1-26 LACK AND HITE ARROWS 2 - B : 834 120) : 834 121) : 834 122) 1-26 ASKET INSTRUCTIONS AND LOAD CAPACITY...
  • Page 30 EANINGS 1 - B LACK AND HITE ARROWS White arrow indicates the translation direction when moving forward. Black arrow indicates the translation direction when reversing. When the removable basket control box is inverted over the basket, the translation controls are inverted. Identify the forward direction by looking at the arrows on the basket and those on the basket control console.
  • Page 31 4 - L OCATION OF THE PLATFORM KEY The duplicate platform keys (ignition, control selection, cover-opening keys...) are stored in this location specially provided. To prevent unauthorised use of the lifting-platform, the customer have the responsibility to remove the duplicate keys from the files box of the basket on receipt of a new machine.
  • Page 32 8 - R ISK OF BEING CRUSHED It is strictly forbidden to insert your fingers, or any other part of your body, in the lifting structure’s components; there is a risk of being crushed. ANGER KEEP AWAY It is strictly forbidden to walk under or park under the structure (basket extension...) and in the lifting platform’s operating area.
  • Page 33 11 - R ISK OF BURNS This sticker indicates that there is a significant risk of your being burnt in this region (engine silencer, IC engine, etc.). 683112 12 - M AINTENANCE STAND This sticker warns that a maintenance stand must be used when working on the scissors while in Work position.
  • Page 34 15 - T DOWN HOOK This sticker shows the location of the anchoring points for tying the platform on a lorry bed. (see 3 – OCCASIONAL MAINTENANCE). 16 - D IESEL This indicates that this reservoir is designed only to hold fuel for diesel vehicles. 17 - P OWER TO PLATFORM Voltage rating for power to platform...
  • Page 35 2 - DESCRIPTION 2 - DESCRIPTION...
  • Page 37 CONTENTS «EC» DECLARATION OF CONFORMITY - 100 SC-2, 120 SC-2, 140 SC LIFTING PLATFORM ID CHARACTERISTICS 100 SC-2, 120 SC-2, 140 SC DIMENSIONS 100 SC-2, 120 SC-2, 140 SC 2-12 DIAGRAM 100 SC-2, 120 SC-2, 140 SC 2-13 LIFTING PLATFORM OPERATION...

  • Page 38: Ec" Declaration Of Conformity - 100 Sc-2, 120 Sc-2, 140 Sc

    «EC» DECLARATION OF CONFORMITY - 100 SC-2, 120 SC-2, 140 SC DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE...

  • Page 40: Lifting Platform Id

    LIFTING PLATFORM ID ’ ’ IFTING PLATFORM S MANUFACTURER S PLATE - Type : - Serial No.: - Year of manufacture: ’ OCATION OF THE MANUFACTURER S PLATE The manufacturer’s plate is fixed to the inside of the engin bonnet, on the left of the oil filtrer. C ENGINE - Engine number and model Engine Serial No.
  • Page 42 CHARACTERISTICS 100 SC-2, 120 SC-2 & 140 SC LOAD SPECIFICATIONS UNIT 100 SC-2 120 SC-2 140 SC TOL ± Lifting platform 680 (1) 454 (1) 363 (1) Nominal capacity for use indoor (Wind 0 Km/h) 136 (2) 136 (2) 136 (2)
  • Page 43 HYDRAULIC MOVEMENT (basket control) UNIT 100 SC-2 120 SC-2 140 SC TOL ± Plat-form movement Raising max laden 29 to 39 34 to 44 56 to 66 Lowering max laden 26 to 36 24 to 34 26 to 36 INTERNAL COMBUSTION ENGINE...
  • Page 44 ELECTRICAL CIRCUIT UNIT 100 SC-2 120 SC-2 140 SC TOL ± Battery C5 capacity C20 Capacity Nominal voltage Alternator Type intensity Voltage DIMENSIONS UNIT 100 SC-2 120 SC-2 140 SC TOL ± Transport position Width 1750 1750 1750 Length 3760...
  • Page 45 2-11...

  • Page 46: Dimensions 100 Sc-2, 120 Sc-2, 140 Sc

    DIMENSIONS 100 SC-2, 120 SC-2, 140 SC 100 SC-2 120 SC-2 140 SC 3760 mm 2290 mm 2790 mm 1530 mm 1750 mm 1600 mm 2590 mm 2590 mm 2740 mm 1920 mm 1920 mm 2080 mm 2110 mm 4600 mm...

  • Page 47: Diagram 100 Sc-2, 120 Sc-2, 140 Sc

    DIAGRAM 100 SC-2, 120 SC-2, 140 SC 2-13...

  • Page 48: Lifting Platform Operation

    - This machine is a mobile personnel lifting platform. It comprises a work platform fixed on the end of a scissors assembly. - MANITOU lifting platforms are solely intended to be used to carry people, with their tools and supplies (up to the authorized weight limit: see the “SPECIFICATIONS”...
  • Page 49 Do not drive the machine over a slope with an inclination higher than the maximum longitudinal and lateral inclinations permissible for the machine. The permissible inclination applies to the platform in the folded position. Maximum slope rating, stowed position: 100 SC-2 40% (22°) 120 SC-2 35% (19°)

  • Page 50: Base Control Instrumentation

    BASE CONTROL INSTRUMENTATION A - G ROUND MAINTENANCE AND EMERGENCY STATION 2-16...
  • Page 51 A - G ROUND MAINTENANCE AND EMERGENCY STATION Ground control panel Hour counter Engine starter button LPG/petrol models: LPG selector button, with indicator Engine speed selector, with indicator 15A control circuit breaker 20A control circuit breaker LCD screen LPG/petrol models: starter button Diesel models: pre-heating button Lifting confirmation button 10 - Platform lifting button...

  • Page 52: Basket Control Instrumentation

    BASKET CONTROL INSTRUMENTATION B - B ASKET CONTROL STATION AUTO LEVEL 2-18...
  • Page 53 B - B ASKET CONTROL STATION 16 - Stabiliser activation button, with indicator 17 - Engine starter button 18 - Engine speed selector, with indicator 19 - LPG/petrol models: Starter button Diesel models: pre-heating button 20 - LPG/petrol models: LPG button, with indicator 21 - Warning buzzer button 22 - Generator selector, with indicator 23 - Machine tilt button, with indicator: operation at reduced speed on a slope...

  • Page 54: Platform Equipment

    PLATFORM EQUIPMENT 2-20...
  • Page 55 1- Platform entry gate 2- Platform guard rails 3- Lanyard anchorage point 4- Platform extension lock handle 5- Manual storage container 6- Platform controls 7- Platform extension 8- LPG tank 9- Fuel tank 10- Ground controls side covers 11- Hydraulic tank (behind cover) 12- Tilt alarm (behind cover) 13- Hydraulic oil level indicator (behind cover) 14- Ground controls with LCD readout screen...

  • Page 56: Ground Maintenance And Emergency Station

    GROUND MAINTENANCE AND EMERGENCY STATION 1- H OUR COUNTER - This displays the number of hours the machine has operated. 00009.9 2- E NGINE STARTER BUTTON - Press this button to start the engine. 3- LPG/ : LPG PETROL MODELS SELECTOR BUTTON WITH INDICATOR - Press this button to select the fuel.
  • Page 57 5- 15A CONTROL CIRCUIT BREAKER 6- 20A CONTROL CIRCUIT BREAKER 7- LCD SCREEN - The LCD screen lights up and indicates ‘System Ready’ when the platform is switched on. - Remarks: In cold weather, the LCD screen must heat up first, before it can show any readings. 8- LPG/ PETROL MODELS STARTER BUTTON...
  • Page 58 10- P LATFORM LIFTING BUTTON - Press this button to lift the platform and simultaneously press button 9. 11- P LATFORM LOWERING BUTTON - Press this button to lower the platform and simultaneously press button 9. 12- E MERGENCY DESCENT CONFIRMATION BUTTON - Press this button to confirm the emergency descent function and simultaneously press button 13- E MERGENCY DESCENT BUTTON...
  • Page 59 14- 3- /OFF/G POSITION KEY OPERATED IGNITION SWITCH LATFORM ROUND 14-a 14-b 14-c - Set the key switch to the Platform Control position (14-a) to switch on the platform controls. - Set the key switch to the Stop position to switch off the machine (14-b). - Set the key switch to the Ground Control position to switch on the ground controls (14-c).

  • Page 60: Basket Control Instrumentation

    BASKET CONTROL INSTRUMENTATION 16- A UTOMATIC STABILISER LEVELLING BUTTON - Push and hold the auto level button Rep.16. - Activate the up/down rocker switch in the down direction. - Result: The outriggers should extend and level the machine. A beep will sound when the machine is level.
  • Page 61 19- LPG/ PETROL MODELS TARTER BUTTON - Press this button assist the engine in starting during cold weather. Diesel models: pre-heating button - Press this button assist the engine in starting during cold weather. 20- LPG/ : LPG PETROL MODELS BUTTON WITH INDICATOR - Press this button to select LPG.
  • Page 62 23- M ACHINE TILT BUTTON WITH INDICATOR OPERATION AT REDUCED SPEED ON A SLOPE - Press this button to select the use of reduced speed on a slope. 24- G REED POWER FEED INDICATOR RED FAULT BUTTON - The green indicator light comes on when the red Emergency Stop knob is pulled into the ON position.
  • Page 63 27- P ROPORTIONAL CONTROL HANDLE FOR TRANSLATION FUNCTION - Move the control lever in the direction indicated by the white arrow on the control panel to advance the machine in the direction indicated by the arrow. Move the control lever in the direction indicated by the black arrow on the control panel to advance the machine in the direction indicated by the arrow.
  • Page 64 31- P ROPORTIONAL REVERSER FOR RETRACTING EXTENDING THE STABILISERS AND RAISING LOWERING THE PLATFORM - When the confirmation light for the individual stabilisers is lit (16), push the thumb switch (31A) up to retract the stabiliser. Push the thumb switch down to extend the stabiliser. - When the lifting confirmation button’s indicator light is lit (31B), push the thumb switch (31A) up to raise the platform.
  • Page 65 2-31...

  • Page 66: Using The Lifting Platform

    USING THE LIFTING PLATFORM TRANSPORT MODE WORK MODE FORWARD TRANSLATION REVERSE TRANSLATION OVEMENT IN RANSPORT ORK MODE - The lifting platform has two separate movement modes: Transport mode (Fig. B) and Work mode (Fig. C). Direction of forward movement : Fig. A. - Transport mode: the platform’s scissor assembly is in the Low position.
  • Page 67 NSTALLATION ON THE WORK SITE AND LIFTING - The lifting platform has been designed to work on a flat, horizontal surface; it is important to clear the space in which the lifting platform will be working. - Bring the lifting platform to the work site. - If necessary, load the equipment to be carried (stack so as not to inconvenience the operator and prevent anything falling).
  • Page 68 OWERING - When the work is complete: lower the scissors assembly to bring the platform into Transport position. Pay attention to anyone present on the ground at the time of your descent, especially when the extension is extended. TOPPING THE PLATFORM - When the platform is not being used, switch it off by setting the ignition switch to the Neutral position (see 13 –...
  • Page 69 YING DOWN THE MACHINE FOR TRANSPORT BY TRUCK OR TRAILER - Always chock the machine’s wheels in preparation for transport. - Retract and tie down the platform’s extension. - Use the tie-down points on the chassis to fasten the machine to the transport bed (Figs. E & F). - Use at least two chains or belts.

  • Page 70: Rescue Procedure

    RESCUE PROCEDURE - This paragraph describes the procedures to follow, the controls to use in the event of a problem (breakdown of the lifting platform or someone trapped in the basket) while the lifting platform is working. - When taking over the machine and regularly afterwards, the details of this procedure must be read and fully understood by the operator and everyone whose duties are centred on activities in contact with the machine.
  • Page 71 Note: The needle valve should always remain closed during normal operation. Press the brake release pump button 2 (Fig. F). - It is inadvisable to tow the 100 SC-2, 120 SC-2 and 140 SC models. - If the platform must be towed, do not exceed 3.2 km/h.
  • Page 72 2-38...
  • Page 73 3 - MAINTENANCE 3 - MAINTENANCE...
  • Page 75 CONTENTS MANITOU ORIGINAL EQUIPMENT AND REPLACEMENT PARTS COMMISSIONING CHECK LIST FILTER ELEMENTS AND BELTS LUBRICANTS AND FUEL MAINTENANCE TABLE 3-10 A - DAILY OR EVERY 10 HOURS OF OPERATION 3-12 B - EVERY 50 HOURS OF OPERATION 3-17 C - EVERY 250 HOURS OF OPERATION...

  • Page 76: Manitou Original Equipment And Replacement Parts

    - Improvements based on feedback from experience. - Training of the operating personnel. - Only the Manitou network knows the lifting platform’s design in detail and therefore has the best technical capabilities to provide for its maintenance. ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS DEALER NETWORK.

  • Page 77: Commissioning Check List

    COMMISSIONING CHECK LIST 0 = Good 1 = Missing 2 = Incorrect IC ENGINE ACCESSORIES 01 Air filter 01 Adaptations to the machine 02 Fuel tank 02 Hydraulic connections 03 Fuel lines - Filter CAB / PROTECTOR / ELECTRICAL CIRCUIT 04 Injection or carburettor system 01 Seat 05 Radiator and cooling system...

  • Page 78: Filter Elements And Belts

    FILTER ELEMENTS AND BELTS IC ENGINE IC ENGINE OIL FILTER BELT Reference: 900152 Reference: 900183 Replace: 500 H DRY AIR FILTER CARTRIDGE WATER-DIESEL SEPARATION FILTER Reference: 900153 Reference: 900582 Clean: 50 H* Replace: 500 H Replace: 500 H* *: This interval is provided only as an indication (see: 3 - MAINTENANCE: MAINTENACE TABLE) for cleaning and replacing this. HYDRAULIC HYDRAULIC OIL FILTER Référence: 901497...

  • Page 80: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - Oils may not be mixed when topping up. - MANITOU oils are perfectly suitable for easy draining. OIL DIAGNOSTIC ANALYSIS If you set up a maintenance or servicing contract with the dealer, a diagnostic analysis of the engine and axle oils may be requested, depending on the usage level.
  • Page 81 LIFTING STRUCTURE COMPONENTS TO BE LUBRICATED RECOMMENDATION PACKAGING REFERENCE MANITOU Cartridge GENERAL LUBRICATION 479330 high-performance grease 400 g TRANSLATION COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATION PACKAGING REFERENCE Oil SHELL 20 l 661950 WHEEL REDUCERS 0,8 Litre SPIRAX A 90 209 l...

  • Page 82: Maintenance Table

    MAINTENANCE TABLE (1): COMPULSORY OVERHAUL AFTER 500 HOURS or 6 MONTHS This overhaul must compulsorily be performed after approximately the first 500 hours of operation or 6 months after the machine is put into service (when the earlier of the two periods is reached). (2): The engine oil and the engine oil filter must be replaced after the first 50 hours of operation, and then every 500 hours of operation.
  • Page 83 A = REGULATE, C = CHECK, G = GREASE, N = CLEAN, PAGE P = BLEED, R = REPLACE, V = DRAIN ELECTRICAL SYSTEM Condition of the joystick bellows 3-13 <<< <<< <<< <<< <<< <<< Level of battery electrolyte 3-17 <<<...

  • Page 84: A - Daily Or Every 10 Hours Of Operation

    A - DAILY OR EVERY 10 HOURS OF OPERATION A1 - Engine oil level CHECK - For good performance and good service life, it is essential to keep the oil at a correct level. Using the machine with an unsuitable level of oil can damage the engine components.
  • Page 85 A4 - Braking CHECK - Perform a translation and then release the control. - No jerkiness, sudden and unusual translation or noise should be noted. - In slow speed, the braking distance should be no more than 1.5 metres on a hard flat surface.
  • Page 86 A9 - Fuel filter DRAIN - Correct maintenance of the fuel filter is essential for the engine to operate correctly. - Failure to comply with this check can affect engine performance and damage its components. Risk of explosion and danger of fire. Fuels are combustible. Perform this procedure in a well-ventilated place far from any heat source.
  • Page 87 AT THE PLATFORM CONTROLS Test Emergency Stop 10- Push in the platform red Emergency Stop button to the off position. > Result: The engine should shut off and no functions should operate. 11- Pull the red Emergency Stop button out to the on position. >...
  • Page 88 Test Limited Drive Speed 26- Push and hold the lift function enable button. Raise the platform approximately 1.8 m from the ground. 27- Press and hold the function enable switch on the control handle. 28- Slowly move the control handle to the full drive position. >...

  • Page 89: B - Every 50 Hours Of Operation

    B - EVERY 50 HOURS OF OPERATION Perform the operations described above as well as the following operations. B1 - Air filter cartridge CLEAN - Open the drain valve every week in normal operating conditions and every day in dusty operating conditions to remove large particles of dust and debris.
  • Page 90 B4 - Fuel pipes and clamping rings CHECK - If the clamping collar is loose, apply oil to the collar’s screw and tighten the screw securely. - If the rubber fuel feed pipes and the clamping collars are worn or damaged before a period of 2 years has past, replace or repair them.

  • Page 91: C - Every 250 Hours Of Operation

    C - EVERY 250 HOURS OF OPERATION - Perform the operations described above as well as the following operations. C1 - Tension of the alternator / fan / crankshaft belt REGULATE To avoid injury: ensure that the engine is switched off and remove the ignition key before checking the fan belt’s tension.
  • Page 92 C3 - Density of the electrolyte in the battery CHECK C3-1 - There are two types of battery: refillable and non-refillable - To use batteries of the refillable type, follow the instructions below. - Do not use batteries or charge them if the level of fluid in them is below the bottom marking. Otherwise, the sections in the battery element could be damaged and shortened the battery’s service life or cause an explosion.
  • Page 93 - Locate the terminal strip behind the ground control console. - Identify and disconnect the black wire from the maximum height switch bundle on terminal A10 on the strip. - Identify and disconnect the white wire from the maximum height switch bundle on terminal B9 on the strip - Connect a wire between connectors A10 and B9 on the strip.
  • Page 94 - The overload must activate at between 1.1 and 1.2 times the nominal load (see CHAPTER 2 - General characteristics). Expected result: • 100 SC-2 > Nominal load 680 Kg: activation load between 748 kg and 916 kg • 120 SC-2 > Nominal load 454 Kg: activation load between 499 kg and 544 kg •...

  • Page 95: D - Every 500 Hours Of Operation

    D - EVERY 500 HOURS OF OPERATION Perform the operations described above as well as the following operations. D1 - Air filter cartridge REPLACE - See the dismantling procedure § B1. D2 - Engine oil DRAIN - REPLACE - Change the oil after the first 50 hours of operation and every 500 hours thereafter. (1) Drain plug - Set the platform on a horizontal surface.
  • Page 96 D6 - Hydraulic oil DRAIN - REPLACE - Set the platform on a horizontal surface in transport position, with the engine switched off. - Raise the work platform approximately 3m. - Turn the maintenance and then lower the scissors assembly by pressing on the arm. - Close the hydraulic circuit shut off valves if the platform is equipped with these.

  • Page 97: E - Every 1000 Hours Of Operation

    E - EVERY 1000 HOURS OF OPERATION Perform the operations described above as well as the following operations. E1 - Fuel tank DRAIN - CLEAN - A dirty fuel tank can damage the fuel filter and reduce engine performance. Never smoke or approach with a naked flame during this operation. Clean up immediately any fuel spilt during this procedure.
  • Page 98 E4 - Coolant DRAIN - REPLACE E4-1 - To drain the coolant, always open all the drain taps (Fig. E4-2) at once as well as the radiator cap (Fig. E4-1). - The water cannot drain away completely with the radiator cap closed. - Remove the overflow pipe from the radiator pressure cap to empty the expansion tank.
  • Page 99 E8 - State of the hoses and rubber pipes CHECK - Check the apparent condition of the hoses (cracking), which are subject to thermal stresses and UV; their technical characteristics may be affected (porous spots). WARNING ABOUT LEAKS Hydraulic oil escaping under high pressure can penetrate the skin and cause severe injuries. Immediately consult a doctor if anyone is injured by a high-pressure jet of oil.

  • Page 100: F - Every 2000 Hours Of Operation

    F - EVERY 2000 HOURS OF OPERATION Perform the operations described above as well as the following operations. F1 - Valve play (*) – CHECK REGULATE F2 - Water pump and thermostat (*) CHECK F3 - Alternator and starter (*) CHECK F4 - Hydraulic circuit pressures (*) CHECK...

  • Page 101: G - Every 4000 Hours Of Operation

    G - EVERY 4000 HOURS OF OPERATION Perform the operations described above as well as the following operations. G1 - Steering joints (*) CHECK G2 - Wear on the front & rear brake discs (*) CHECK G3 - Play in the rear wheel reducers (*) CHECK *(Contact your dealer) 3-29...

  • Page 102: H - Occasional Maintenance

    BLEED H2 - Wheel CHANGE For this operation, we recommend that you use the MANITOU hydraulic jack, Reference 505507, and the MANITOU safety stand, Reference 554772. - If possible, stop the platform on a stable, level surface. - Proceed to stop the platform (see: 1 – SAFETY INSTRUCTIONS AND ADVICE: DRIVING INSTRUCTIONS WHEN LADEN AND UNLADEN).
  • Page 103 - Attach the tying systems only to the specified lifting points on the machine. - Adjust the whole system avoid damaging the machine and to keep it level. Centre of gravity Axis X Axis Y 100 SC-2 108,1 cm 78,5 cm 120 SC-2 108,2 cm...
  • Page 104 3-32...

This manual is also suitable for:

120 sc-2140 sc

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