Manitou MT 728 Operator's Manual
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Manitou MT 728 Operator's Manual

C-e2 series; 3-e2 series
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INTRODUCTION TO SAFETY
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.
MANITOU NORTH AMERICA, INC.
6401 IMPERIAL DRIVE
WACO, TX 76712-6803
For Parts Orders contact your Manitou North America Dealer or call:
Manitou North America, Inc. Parts Dept. (800) 425-3727 or (254) 799-0232
Parts Dept. Fax (254) 867-6504 Website: www.manitou-na.com
547973AS (11/10)
MT 728 Série C-E2
MT 732 Série C-E2 (USA)
MT 732 Turbo Série C-E2
MT 928 Série C-E2
MT 932 Série C-E2
MT 932 Turbo Série C-E2
MT 1030 S Série 3-E2
MT 1030 S Turbo Série 3-E2
OPERATOR'S MANUAL

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  • Page 1 MANITOU NORTH AMERICA, INC. 6401 IMPERIAL DRIVE WACO, TX 76712-6803 For Parts Orders contact your Manitou North America Dealer or call: Manitou North America, Inc. Parts Dept. (800) 425-3727 or (254) 799-0232 Parts Dept. Fax (254) 867-6504 Website: www.manitou-na.com 547973AS (11/10) MT 728 Série C-E2...
  • Page 2 INTRODUCTION TO SAFETY...

  • Page 3: Table Of Contents

    INTRODUCTION TO SAFETY - INTRODUCTION TO SAFETY - - ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS - - - - - - - - - - - I - SAFTETY MESSAGES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - VII - SAFETY DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - VIII - TABLE OF CONTENTS - - OPERATING AND SAFETY INSTRUCTIONS - - - - - - - - - - - - - 1 - 3...
  • Page 4 INTRODUCTION TO SAFETY...

  • Page 5: Rough Terrain Forklift Truck

    INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS...
  • Page 6 Rough Terrain Forklift Safety Manual (part no. 422494) thoroughly and carefully before operating or servicing your forklift. Contact your dealer or Manitou North America, Inc. if you have any ques- tions concerning your forklift, its operation, service or parts. Keep both manuals in the literature box on the forklift available for reference.
  • Page 7 INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) B.) GENERAL SAFETY PRACTICES (cont.) 7.) Where steering can be accomplished with either hand and the steering mechanism is of a type that pre- vents road reactions from causing the handwheel to spin (power steering or equivalent), steering knobs may be used.
  • Page 8 INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 19.) Do not use a rough terrain forklift truck for opening or closing railroad car doors. 20.) In areas classified as hazardous, use only rough terrain forklift trucks approved for use in those areas. 21.) Report all accidents involving personnel, building structures, and equipment to the supervisor or as directed.
  • Page 9 INTRODUCTION TO SAFETY ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) C.) OPERATING SAFETY RULES AND PRACTICES (cont.) 46.) When attachments are used, extra care shall be taken in securing, manipulating, positioning, and trans- porting the load. Operate rough terrain forklift trucks equipped with attachments as partially loaded trucks when not handling a load.
  • Page 10 ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS (cont.) D.) SUSPENDED LOADS A jib or truss boom should ONLY be used to lift and place loads when the machine is stationary and the frame is level. Transporting suspended loads must ALWAYS be done slowly and cautiously, with the boom and load as low as possible.
  • Page 11 Operator and crew members have been trained in the safe use and operation of the equipment, including how to avoid electrocution. During use, no part of the equipment, load line or load will be within the minimum clearance distance specified by OSHA [10 feet (3.0 m), and more for lines rated over 50 kV] of any energized power line, and any taglines used are non-conductive.
  • Page 12 All data provided in this manual is subject to production changes, addition of new models, and improved prod- uct designs. If a question arises regarding your forklift, please consult your dealer or K-D Manitou, Inc. for the latest information. When ordering service parts or requesting technical information, be prepared to quote the applicable Model/Serial Numbers.

  • Page 13: Saftety Messages

    SAFETY MESSAGES NOTE THE SAFETY ALERT SYMBOL (SHOWN BELOW). IT IDENTIFIES POTENTIAL HAZARDS WHICH, IF NOT AVOIDED MAY RESULT IN INJURY OR DEATH! Also, observe the safety messages places throughout this manual; providing special instructions, telling you when to take precautions and to identify potential hazards.

  • Page 14: Safety Decals

    INTRODUCTION TO SAFETY SAFETY DECALS The purpose of this chapter is to introduce you to the safety messages, decals, and nameplates found on your forklift truck. The decals are identified by name, part number, location, and a brief description. (The forklift model logos, and other misc.
  • Page 15 INTRODUCTION TO SAFETY SAFETY DECALS Emergency and Parking Brake - 801010 Location: near the park brake lever. Identifies the Emergency/Parking Brake Lever. Alarm Must Sound - 496162 Location: on the dash, in direct view of the operator. The backup alarm must sound when the forklift is placed in reverse gear. No Riders - 420732 Location: on the cab entrance(s), and on or near wheel fenders and engine cover.
  • Page 16 INTRODUCTION TO SAFETY SAFETY DECALS Use of Frame Leveling - 801013 (Boom equipped models). Location: to the right of the operator near the hydraulic control lever. Frame leveling notice; load must be lowered. Attachment and Boom Safety - 801009 (Boom equipped models). Location: on both sides of the boom nose.
  • Page 17 INTRODUCTION TO SAFETY SAFETY DECALS Gear Shift Pattern - 33460 (4-speed transmission models). Location: near the gear shift lever. Identifies the gear shift pattern of the forklift transmission. Steering Mode - 184276 (4 wheel steer equipped models). Location: near the steering mode selection lever. Identifies the steering mode selection.
  • Page 18 INTRODUCTION TO SAFETY SAFETY DECALS Hydraulic Oil - 234798 or 76573 Location: on the hydraulic tank or filler cap. Identifies the hydraulic reservoir (tank) or filler cap. Hydraulic Oil - 61024 Location: on the hydraulic tank. Identifies the hydraulic reservoir (tank). Anti-Freeze - 234799 Location: on the radiator, near the radiator filler cap.
  • Page 19 INTRODUCTION TO SAFETY SAFETY DECALS Attachment Warning - 421016 (Boom equipped models). Location: on the boom coupler, near where the retaining shaft is installed. Reminder to operator; install attachment retaining shaft and safety pin before operations. Hook Here - 24653 Location: at points provided on the forklift, where straps or chains may be attached to secure the forklift to a trailer during transport.
  • Page 20 INTRODUCTION TO SAFETY SAFETY DECALS Acid in Battery - 801014 Location: in or near the battery storage compartment. Addresses battery hazards. Jump Start Battery - 801015 Location: in or near the battery storage compartment. Jump start instructions. Attachment Plate - 425995 Location: on the optional removeable forklift attachment.

  • Page 21: Operating And Safety Instructions

    4 - PICKING UP THE ATTACHMENTS 16/04/2007 1ST DATE OF ISSUE 12/10/2007 UP DATING ADDING : MT 728 Série C-E2 MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 928 Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2...
  • Page 22 INTRODUCTION TO SAFETY...
  • Page 23 INTRODUCTION TO SAFETY OPERATING OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS 1 - 1...
  • Page 24 INTRODUCTION TO SAFETY 1 - 2...
  • Page 25 INTRODUCTION TO SAFETY TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK'S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 26: Instructions To The Company Manager

    A - THE TRUCK'S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC test coefficient of 1.33 and a DYNAMIC test coefficient of 1, as specified in harmonized norm EN 1459 for variable range trucks.

  • Page 27: C - Modification Of The Lift Truck

    INTRODUCTION TO SAFETY C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 28: Instructions For The Operator

    INTRODUCTION TO SAFETY INSTRUCTIONS FOR THE OPERATOR PREAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 29: E - Lifting People

    INTRODUCTION TO SAFETY E - LIFTING PEOPLE - The use of working equipment and/or load lifting attachments to lift people is:strictly forbidden. 1 - 7...

  • Page 30: Operating Instructions Unladen And Laden

    INTRODUCTION TO SAFETY OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 31: C - Environment

    INTRODUCTION TO SAFETY C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 32: E - Starting The Lift Truck

    INTRODUCTION TO SAFETY E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).
  • Page 33 INTRODUCTION TO SAFETY - Use the rear-view mirrors frequently. - Drive around obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 34: H - Driving The Lift Truck On The Public Highway

    INTRODUCTION TO SAFETY H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.
  • Page 35 INTRODUCTION TO SAFETY DRIVING THE LIFT TRUCK WITH A FRONT-MOUNTED ATTACHMENT - You must comply with current regulations in your country, covering the possibility of driving on the public highway with a front- mounted attachment on your lift truck. - If road legislation in your country authorizes circulation with a front-mounted attachment, you must at least: •...

  • Page 36: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 37: E - Taking Up A Load On The Ground

    INTRODUCTION TO SAFETY D - TRANSVERSE (HORIZONTAL) ATTITUDE OF THE LIFT TRUCK (depending on the model of lift truck) The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the jib reduces the lift truck's lateral stability. The transverse attitude must be set with the jib in down position as follows: 1 - LIFT TRUCK WITHOUT SLOPE CORRECTOR USED ON TYRES - Position the lift truck so that the bubble in the level is between the two lines (see: 2 -...

  • Page 38: D - Transverse Attitude Of The Lift Truck

    INTRODUCTION TO SAFETY F - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the jib if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: D - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).
  • Page 39 INTRODUCTION TO SAFETY LAYING A HIGH LOAD ON TYRES - Approach the load in the transport position in front of the pile (fig. F6). - Put the handbrake on and set the reversing lever to neutral. - Use the Load Charts to confirm the load and lift height capacities. Lift and extend the jib (1) (2) until the load is above the pile.

  • Page 40: Maintenance Instructions Of The Lift Truck

    INTRODUCTION TO SAFETY MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary.

  • Page 41: Welding

    INTRODUCTION TO SAFETY WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 42: Introduction

    INTRODUCTION TO SAFETY IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of approved protective products.

  • Page 43: Bringing The Lift Truck Back Into Service

    INTRODUCTION TO SAFETY BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.
  • Page 44 INTRODUCTION TO SAFETY 1 - 22...

  • Page 45: Description

    INTRODUCTION TO SAFETY 2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 46 INTRODUCTION TO SAFETY 2 - 2...
  • Page 47 INTRODUCTION TO SAFETY TABLE OF CONTENTS 2 - 4 IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS 2 - 6 DIMENSIONS AND LOAD CHART 2 - 10 2 - 12 INSTRUMENTS AND CONTROLS 2 - 34 TOWING PIN AND HOOK DESCRIPTION AND USE OF OPTIONS 2 - 36 2 - 3...
  • Page 48 For any further technical information regarding your lift truck refer to chapter: 2 - DESCRIPTION: CHARACTERISTICS. I.C. ENGINE (FIG. B) - I.C. engine Nr TRANSMISSION (FIG. C) - Type - MANITOU reference - Serial Nr ANGLE GEAR-BOX (FIG. D) - Type - MANITOU reference - Serial Nr...
  • Page 49 - Date of manufacture PLATE MANUFACTURER OF THE ATTACHMENT (FIG. I) - Model - Serial Nr - Year of manufacture MT 728 ... / MT 732 ... MT 928 ... / MT 932 ... MT 1030 S ... 2 - 5...
  • Page 50 INTRODUCTION TO SAFETY CHARACTERISTICS ENGINE - Type PERKINS 1104C-44 RE81372 1104C-44T RG81374 - Number of cylinders 4 in line 4 in line - Number of strokes - Suction Natural Turbocharged - Injection system Direct Direct - Ignition sequence 1.3.4.2. 1.3.4.2 - Clearance of rocker valve (cold) .
  • Page 51 INTRODUCTION TO SAFETY BRAKE MT 728 Série C-E2 MT 928 Série C-E2 - Service brake Foot pedal. Hydraulic brake, applied on the front wheels. . Type Multidisc brake immersed in oil. - Parking brake Mechanical hand lever applied on the output shaft of transmission.
  • Page 52 INTRODUCTION TO SAFETY CHARACTERISTICS MT 732 Série C-E2 FRONT AND REAR TYRES PRESSURE ON THE CONTACT SURFACE AREA OF THE CONTACT SURFACE DIMENSIONS PRESSURE TYRE LOAD HARD GROUND LIGHT GROUND HARD GROUND LIGHT GROUND FRONT UNLADEN 1550 KG 3,24 KG/CM2 1,37 KG/CM2 479 CM2 1132 CM2...
  • Page 53 INTRODUCTION TO SAFETY HYDRAULIC CIRCUIT - Type of pump Gear pump with flow divider . Capacity 43,8 cm3 . Max. rating capacity unladen 105 L/mn . Flow rate at 2300 rpm 101 L/mn . Flow rate at 1600 rpm 70 L/mn - Pressure .
  • Page 54 INTRODUCTION TO SAFETY DIMENSIONS AND LOAD CHART MT 732 Série C-E2 1200 mm 2560 mm 1444 mm 1537 mm 4767 mm MT 732 4860 mm 3908 mm 50° 60° 63° 5967 mm 1846 mm 1846 mm 40° 455 mm 6,90 440 mm 440 mm 763 mm...
  • Page 55 INTRODUCTION TO SAFETY 2 - 11...
  • Page 56 INTRODUCTION TO SAFETY INSTRUMENTS AND CONTROLS 2 - 12...
  • Page 57 INTRODUCTION TO SAFETY DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - CONTROL AND SIGNAL LIGHTS PANEL 4 - N/A 5 - SWITCH PANELS 6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH 7 - FRONT AND REAR WINDSCREEN WIPER SWITCH 8 - IGNITION SWITCH 9 - BRAKING OIL TANK AND WINDSCREEN WASHER ACCESS PANEL 10 - BRAKING OIL TANK...
  • Page 58 INTRODUCTION TO SAFETY 1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. LONGITUDINAL ADJUSTMENT - Pull locking lever 1 towards the right. - Slide the seat to the required position. - Release the lever and be sure it returns to the lock position. SEAT SUSPENSION ADJUSTMENT - Refer to the seat's graduation.
  • Page 59 INTRODUCTION TO SAFETY SEAT DEPTH ADJUSTMENT (FIG. D) The depth of the seat may be adjusted to suit the individual. - Press the right-hand button while raising or lowering the seat to find the desired position. EXTENDING THE HEAD-REST (FIG. E) - The height of the back-rest can be adjusted by pulling it upwards (the notches will click) up to the stop.
  • Page 60 INTRODUCTION TO SAFETY 1 - PNEUMATIC DRIVER'S SEAT (OPTION) DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that you adjust the seat according to your weight when sitting. - Switch on lift truck ignition. - Push or pull lever 1 until green appears in display 2 indicating correct adjustment according to your weight.
  • Page 61 INTRODUCTION TO SAFETY ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and position the back-rest to find the desired position. If you do not support the back-rest when making adjustments, it swings completely forwards. HORIZONTAL SHOCK ABSORBER (FIG.
  • Page 62 INTRODUCTION TO SAFETY 1 - PNEUMATIC DRIVER'S SEAT (OPTION) FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advisable to adjust the seat according to your weight while sitting. - Switch on the lift truck ignition. - Pull or push lever 1 briefly.
  • Page 63 INTRODUCTION TO SAFETY ADJUSTMENT OF THE ANGLE OF THE BACK-REST (FIG. G) - Support the back-rest, pull the lever and tlt the back-rest to the desired position. If you do not support the back-rest when making adjustments, it will swing fully forward. HORIZONTAL SHOCK ABSORBER (FIG.
  • Page 64 INTRODUCTION TO SAFETY 3 - CONTROL AND SIGNAL LIGHTS PANEL B3 B4 HOURS A - HOURMETER B - I.C. ENGINE WATER TEMPERATURE Temperature zone B1 - Blue zone (0° - 50°) B2 - Green zone (50° - 100°) B3 - Black/red zone (100° - 105°) B4 - Red zone (105°...
  • Page 65 INTRODUCTION TO SAFETY RED LAMP - AIR FILTER OR HYDRAULIC RETURN FILTER CLOGGED The lamp and buzzer come on when the air filter cartridge or the hydraulic return oil filter cartridge is clogged up. Stop the lift truck and carry out the necessary repairs (see cleaning and replacement requirements in chapter: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 66 Disassembly or adjustment of the strain gauge is prohibited, this must only be done by specially trained personnel, consult your dealer. MT 728 Série C-E2 MT 928 Série C-E2 NOTE: The cutting-off of "SIMPLE" hydraulic movements is installed in series (See: 2 - DESCRIPTION: DESCRIPTION AND USE OPTIONS).
  • Page 67 INTRODUCTION TO SAFETY C - WHEEL ALIGNMENT LAMPS D - WARNING LIGHTS E - REAR FOG LIGHT F - OPTION MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 - OPTION Self-cleaning fan (See: 2 - DESCRIPTION: DESCRIPTION AND USE OPTIONS).
  • Page 68 INTRODUCTION TO SAFETY 6 - LIGHT SWITCH, HORN AND INDICATOR SWITCH The switch controls the visual and sound alarms. A - All lights are off, the direction indicators do not flash. B - The right hand direction indicators flash. C - The left hand direction indicators flash. D - The sidelights and the rear lights are on.
  • Page 69 12 - FUSE AND RELAY ACCESS PANEL - Lift up the fuse and relay access panel 12. 13 - FUSE AND RELAY A: MT 728 Série C-E2 B: MT 732 Série C-E2 C: MT 732 Turbo Série C-E2 A sticker on the inside of the access panel gives a clear display of the use of D: MT 928 Série C-E2...
  • Page 70 NOTE: There is an OPTIONAL hand-operated accelerator in the cabin. 15 - SERVICE BRAKE PEDAL AND TRANSMISSION CUT-OFF MT 728 Série C-E2 MT 928 Série C-E2 The pedal applies on the front wheels by an hydraulic brake system, and allows the lift truck to be slowed down and stopped.
  • Page 71 INTRODUCTION TO SAFETY 16 - GEAR LEVER AND TRANSMISSION CUT-OFF In order to change speeds, it is necessary to cut the transmission by pressing the button 1 on the lever. 1st gear: To the right, backwards. 2nd gear: To the right, forwards. 3rd gear: To the left, backwards.
  • Page 72 INTRODUCTION TO SAFETY 18 - PARKING BRAKE LEVER To prevent accidental loosening or release, the lever is fitted with safety locking. - To apply the parking brake, pull the lever backwards (position A). - To loosen the parking brake, release and push the lever forwards (position B). 19 - STEERING SELECTOR Before selecting one of the three possible steering positions, bring the 4 wheels into alignment, i.e., in the straight ahead position.
  • Page 73 Do not attempt to alter the hydraulic system pressure. In the event of suspected malfunction, contact your dealer. ANY ALTERATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck. MT 728 Série C-E2 MT 928 Série C-E2 LIFTING OF THE LOAD - The lever A or B backwards when lifting.
  • Page 74 INTRODUCTION TO SAFETY MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 LIFTING THE LOAD - Move lever A or B backwards to lift. - Move lever A or B forwards to lower. TILTING THE CARRIAGE - Move the lever B to the left to excavate. - Move the lever B to the right to tip.
  • Page 75 INTRODUCTION TO SAFETY 22 - AIR CONDITIONING CONTROLS (AIR CONDITIONING OPTION) The air conditioning only comes on when the forklift truck has been started up. When using your air conditioning, you must work with the doors and windows closed. In winter: So as to ensure correct operation and complete efficiency of the air conditioning unit, start up the compressor once a week, if only for a short spell, so as to lubricate the internal seals.
  • Page 76 INTRODUCTION TO SAFETY 26 - DOOR LOCK Two keys are provided with the lift truck to enable the cabin to be locked. 27 - LOCKING HANDLE FOR UPPER HALF DOOR 28 - RELEASING BUTTON FOR UPPER HALF DOOR 29 - HANDLE FOR REAR WINDOW OPENING EMERGENCY EXIT Use the rear window as an emergency exit, if it is impossible to leave the cab by the door.
  • Page 77 INTRODUCTION TO SAFETY 33 - REVOLVING LIGHT The magnetic revolving light must be clearly visible on the roof of the cab and plugged-in to socket 1. 34 - DOCUMENT HOLDER NET 35 - SPIRIT LEVEL Enables the operator to check that the lift truck is in the horizontal position. 36 - SUN VISOR (OPTION) 37 - ROOF LIGHT 38 - HOOK...
  • Page 78 NOTE: There is an OPTIONAL rear-view mirror which allows the lift truck to be approached more closely to the trailer ring. A - PROJECTING HOOK STANDARD MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 OPTION MT 728 Série C-E2 MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 928 Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2...
  • Page 79 INTRODUCTION TO SAFETY B - COUPLING LADDER (OPTIONAL) OPTION MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 COUPLING AND UNCOUPLING THE TRAILER - To couple the trailer, position the lift truck as close as possible to the trailer ring.
  • Page 80 INTRODUCTION TO SAFETY DESCRIPTION AND USE OF OPTIONS 1 - REAR ELECTRIC SOCKET MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Enables power supply connection for a trailer (see: 2 - DESCRIPTION: TOWING PIN AND HOOK) or signalling bar.
  • Page 81 INTRODUCTION TO SAFETY 5 - PREHEATING ROD MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Enables the motor unit to be kept warm during prolonged periods of stoppage and thus, ensures the improved start-up of the I.C.
  • Page 82 INTRODUCTION TO SAFETY 8 - PROVISION FOR ELECTRICAL JIB Enables an electrical function to be used at the head of the jib. MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 FUNCTIONING - Hold down button 1 and move the lever to the left or right.
  • Page 83 INTRODUCTION TO SAFETY 11 - HYDRAULIC ATTACHMENT LOCKING MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Enables attachment locking to be controlled on the carriage and the use of a hydraulic attachment on the same hydraulic system (see: 4 - OPTION ATTACHMENTS ON THE RANGE: PICKING UP THE ATTACHMENTS).
  • Page 84 INTRODUCTION TO SAFETY 14 - N/A 15 - N/A 16 - PREARRANGED TRAILER LOCKING MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Enables the hydraulic connection of a braked trailer (see: 2 - DESCRIPTION: TOWING PIN AND HOOK).
  • Page 85 INTRODUCTION TO SAFETY 18 - ATTACHMENT CIRCUIT WITH QUICK-RELEASE COUPLER MT 728 Série C-E2 MT 928 Série C-E2 Enables the use of a hydraulic attachment. FUNCTIONING - Raise lever 1 and turn to the left or right. 19 - N/A MT 1030 S Série 3-E2...
  • Page 86 INTRODUCTION TO SAFETY 2 - 42...

  • Page 87: Maintenance

    INTRODUCTION TO SAFETY 3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...
  • Page 88 INTRODUCTION TO SAFETY 3 - 2...
  • Page 89 INTRODUCTION TO SAFETY TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT 3 - 4 FILTERS CARTRIDGES AND BELTS 3 - 5 LUBRICANTS AND FUEL 3 - 6 SERVICING SCHEDULE 3 - 8 A - DAILY OR EVERY 10 HOURS SERVICE...
  • Page 90 - Efficient help with diagnosis. - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. 3 - 4...
  • Page 91 INTRODUCTION TO SAFETY FILTERS CARTRIDGES AND BELTS MT 728 Série C-E2 MT 732 Série C-E2 MT 928 Série C-E2 MT 932 Série C-E2 MT 1030 S Série 3-E2 I.C. ENGINE I.C. ENGINE OIL FILTER ALTERNATOR BELT Part number: 476954 Part number: 605041...
  • Page 92 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be mixed. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been organized with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 93 1 Kg. 554973 Shell: Rentinax Am REAR AXLE OSCILLATION 5 Kg. 554974 Citgo: Lithoplex CM-2 20 Kg. 499233 50 Kg. 489670 * First 200 hrs: Use Manitou Special Immersed Brakes 549 Lubricant. (5 gal. drum p/n: 545608) 3 - 7...
  • Page 94 INTRODUCTION TO SAFETY SERVICING SCHEDULE A = AJUST N = CLEAN After 1 year 1 year C = CHECK P = BLEED the first 2000 4000 D = DESCALE R = CHANGE hours hours 1000 hours hours G = GREASE V = DRAIN/CHANGE hours hours...
  • Page 95 ..3-35 Rear axle differential oil MT 728 / MT 928 ....3-36 Rear wheels reducers oil ......
  • Page 96 INTRODUCTION TO SAFETY A - DAILY OR EVERY 10 HOURS SERVICE A1 - I.C. ENGINE OIL LEVEL CHECK Place the lift truck on level ground with the I.C. engine stopped, and let the oil drain into the sump. - Open the I.C. engine bonnet. - Remove the dipstick 1 (fig.
  • Page 97 INTRODUCTION TO SAFETY A4 - FUEL PRE-FILTER CHECK - Pull on the handle located inside the cab to open the engine hood. - Check for the presence of water in the pre-filter bowl 1 (fig. A4) and empty it out if necessary. - Place a receptacle under the drain plug 2 (fig.
  • Page 98 - Remove the surplus of grease. If the lift truck is used in an abrasive environment (dust, sand, coal…) Use lubricating varnish (MANITOU reference: 483536). In this respect, consult your dealer. MT 732 Série C-E2 / MT 732 Turbo Série C-E2 MT 932 Série C-E2 / MT 932 Turbo Série C-E2...
  • Page 99 INTRODUCTION TO SAFETY 3 - 13...
  • Page 100 INTRODUCTION TO SAFETY B - EVERY 50 HOURS SERVICE Carry out the operations described previously as well as the following operations. B1 - DRY AIR FILTER CARTRIDGE CHECK - CLEAN In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 101 7 - Lubricator of the compensation cylinder foot axle (1 lubricator) (fig. B4/5). 8 - Lubricator of the compensation cylinder head axle (1 lubricator) (fig. B4/7). B4/3 B4/3 B4/3 MT 728 ... / MT 732 ... MT 928 ... / MT 932 ... MT 1030 S ... B4/4 B4/5...
  • Page 102 INTRODUCTION TO SAFETY B5 - HYDRAULIC OIL LEVEL B5/1 CHECK Place the lift truck on level ground with the I.C. engine stopped, and the jib retracted and lowered as far as possible. - Refer to gauge 1 (fig. B5/1). - The oil level is correct when it is at the level of the red point. - If necessary, add oil (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL).
  • Page 103 INTRODUCTION TO SAFETY B7 - WINDSCREEN WASHER LIQUID LEVEL B7/1 CHECK - Loosen screw 1 (fig. B7/1) and remove the access panel for braking oil tank and windscreen washer tank 2 (fig. B7/1). - Check visually the level. - If necessary add windscreen washer liquid (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) by filler port 3 (fig.
  • Page 104 INTRODUCTION TO SAFETY B10 - FRONT AND REAR WHEELS REDUCERS PIVOTS GREASE Clean and lubricate the points 1 (8 lubricators) (fig. B10) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. B11 - REAR AXLE OSCILLATION GREASE Clean and lubricate the points 1 (2 lubricators) (fig.
  • Page 105 INTRODUCTION TO SAFETY B13 - STABILISERS B13/1 GREASE MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Clean and lubricate the following points with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) and remove the surplus of grease. 1 - Lubricators on stabiliser actuator shafts (4 lubricators) (fig.
  • Page 106 INTRODUCTION TO SAFETY C - EVERY 250 HOURS SERVICE Carry out the operations described previously as well as the following operations. C1 - FAN BELT TENSION C1/1 CHECK - ADJUST - Open the I.C. engine bonnet. - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 107 INTRODUCTION TO SAFETY C3 - COMPRESSOR BELT TENSION (OPTION AIR CONDITIONING) C3/1 CHECK - ADJUST - Open the I.C. engine bonnet. - Unscrew the fastening screws 1 (fig. C3/1). - Lay down the protective guard 2 (fig. C3/1). - Check the belt for signs of wear and cracks and change if necessary (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 108 INTRODUCTION TO SAFETY C6 - CAB VENTILATION FILTER (OPTION AIR CONDITIONING) CHANGE - Lift up protective casing 1 (fig. C6). - Lift out cabin ventilation filter 2 (fig. C6) and fit new replacement filter (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS). - Refit the protective casing.
  • Page 109 INTRODUCTION TO SAFETY 3 - 23...
  • Page 110 INTRODUCTION TO SAFETY D - EVERY 500 HOURS SERVICE Carry out the operations described previously as well as the following operations. D1 - I.C. ENGINE OIL D1/1 DRAIN D2 - I.C. ENGINE OIL FILTER CHANGE Place the lift truck on level ground, let the I.C. engine run at idle for a few minutes, then stop the I.C.
  • Page 111 INTRODUCTION TO SAFETY D3 - DRY AIR FILTER CARTRIDGE CHANGE In case of use in a heavily dust laden atmosphere, there are pre-filtration cartridges, see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS. Also, the checking and cleaning periodicity of the cartridge must be reduced (up to 250 hours in a heavily laden dust atmosphere and with pre-filtration).
  • Page 112 INTRODUCTION TO SAFETY D5 - FUEL FILTER CARTRIDGE D5/1 CHANGE Make sure the electrical contact on the lift truck is cut, otherwise fuel will be released if the lift pump is on. - Open the I.C. engine bonnet. - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 113 INTRODUCTION TO SAFETY D7 - HYDRAULIC RETURN OIL FILTER CARTRIDGE CHANGE Stop the I.C. engine and remove the pressure from the circuits by acting on the hydraulic controls. Thoroughly clean the outside of the filter and its surroundings before any intervention in order to prevent any risk of polluting the hydraulic circuit.
  • Page 114 INTRODUCTION TO SAFETY D9 - PARKING BRAKE LEVER MECHANISM GREASE - Clean and grease articulation axles 1 (fig. D9) with grease (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL). D10 - CAB VENTILATION FILTER CLEAN - Lift up protective casing 1 (fig. D10). - Lift out cabin ventilation filter 2 (fig.
  • Page 115 INTRODUCTION TO SAFETY 3 - 29...
  • Page 116 INTRODUCTION TO SAFETY E - EVERY 1000 HOURS SERVICE Carry out the operations described previously as well as the following operations. E1 - FUEL TANK E1/1 CLEAN While carrying out these operations, do not smoke or work near a flame. Place the lift truck on level ground with the I.C.
  • Page 117 INTRODUCTION TO SAFETY E3 - TRANSMISSION OIL E3/1 DRAIN E4 - TRANSMISSION HOUSING STRAINER CLEAN Place the lift truck on level ground with the I.C. engine stopped, the transmission oil still warm. DRAINING THE OIL - Place a container under drain plug 1 (fig. E3/1) and under cover 2 (fig. E3/2) and unscrew the drain plug.
  • Page 118 INTRODUCTION TO SAFETY E5 - ANGLE GEAR BOX OIL E5/1 DRAIN Place the lift truck on level ground with the I.C. engine stopped, the angle gear box oil still warm. - Place a container under drain plug 1 (fig. E5/1) and unscrew the plug. - Remove dipstick 2 (fig.
  • Page 119 E10 - N/A - REAR AXLE DIFFERENTIAL OIL DRAIN MT 728 Série C-E2 MT 928 Série C-E2 Place the lift truck on level ground with the I.C. engine stopped and the differential oil still warm. Dispose the drain oil in an ecological manner.
  • Page 120 INTRODUCTION TO SAFETY E11 - FRONT AND REAR WHEELS REDUCERS OIL DRAIN Place the lift truck on level ground with the I.C. engine stopped and the reducers oil still warm. Dispose the drain oil in an ecological manner. - Drain and change each front wheel reducer. - Place drain plug 1 (fig.
  • Page 121 INTRODUCTION TO SAFETY 3 - 35...
  • Page 122 INTRODUCTION TO SAFETY F - EVERY 2000 HOURS SERVICE Carry out the operations described previously as well as the following operations. F1 - COOLING LIQUID F1/1 DRAIN These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 123 INTRODUCTION TO SAFETY 3 - 37...

  • Page 124: Operating And Safety Instructions

    INTRODUCTION TO SAFETY G - OCCASIONAL MAINTENANCE G1 - FUEL SYSTEM G1/1 BLEED These operations are to be carried out only in the following cases: • A component of the fuel system replaced. • A drained tank. • Running out of fuel. Ensure that the level of fuel in the tank is sufficient and bleed in the following order: - Open the I.C.
  • Page 125 INTRODUCTION TO SAFETY G3 - LIFT TRUCK Do not tow the lift truck at more than 25 km/h. - Put the forward/reverse lever and the gear shift in neutral (as model of lift truck). - Release the parking brake. - Put the warning lights on. - If the I.C.
  • Page 126 INTRODUCTION TO SAFETY G5 - LIFT TRUCK ON A PLATFORM TRANSPORT MT 732 Série C-E2 G5/1 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 MT 1030 S Série 3-E2 MT 1030 S Turbo Série 3-E2 Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 127 INTRODUCTION TO SAFETY G6 - FRONT HEADLAMPS ADJUST h2 = h1 - (l x 2 / 100) RECOMMENDED SETTING (as per standard ECE-76/756 76/761 ECE20) Set to - 2% of the dipped beam in relation to the horizontal line of the headlamp.
  • Page 128 INTRODUCTION TO SAFETY H - EVERY TWO YEARS (OPTION AIR CONDITIONING) WARNING: NEVER TRY TO REPAIR ANY ANOMALIES YOURSELF. TO RECHARGE A CIRCUIT, ALWAYS CONTACT YOUR DEALER WHO HAS THE APPROPRIATE SPARE PARTS, TECHNICAL TRAINING AND NECESSARY TOOLS. - Do not open the circuit under any circumstances as this would cause the coolant to be lost. - The cooling circuit contains a gas which can be dangerous under certain conditions.
  • Page 129 INTRODUCTION TO SAFETY PICKING UP PICKING UP ATTACHMENTS ATTACHMENTS 4 - 1...
  • Page 130 INTRODUCTION TO SAFETY 4 - 2...
  • Page 131 INTRODUCTION TO SAFETY TABLE OF CONTENTS INTRODUCTION 4 - 5 PICKING UP THE ATTACHMENTS 4 - 6 A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE 4 - 6 B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) 4 - 7 C - HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE 4 - 8 D - HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING DEVICE (OPTION)
  • Page 132 INTRODUCTION TO SAFETY 4 - 4...
  • Page 133 Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS). The manufacturer's liability will be denied in case of modification or of attachment adaptation carried out without his knowing it.

  • Page 134: Picking Up The Attachments

    INTRODUCTION TO SAFETY PICKING UP THE ATTACHMENTS A - ATTACHMENT WITHOUT HYDRAULICS AND HAND LOCKING DEVICE TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely. - Check that the locking pin and the clip are in position in the bracket (fig.
  • Page 135 INTRODUCTION TO SAFETY B - ATTACHMENT WITHOUT HYDRAULICS AND HYDRAULIC LOCKING DEVICE (OPTION) MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
  • Page 136 INTRODUCTION TO SAFETY C - HYDRAULIC ATTACHMENT AND HAND LOCKING DEVICE STANDARD MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
  • Page 137 INTRODUCTION TO SAFETY D - HYDRAULIC ATTACHMENT AND HYDRAULIC LOCKING DEVICE (OPTION) MT 732 Série C-E2 MT 732 Turbo Série C-E2 MT 932 Série C-E2 MT 932 Turbo Série C-E2 TAKING UP AN ATTACHMENT - Ensure that the attachment is in a position facilitating the locking to the carriage. If it is not correctly oriented, take the necessary precautions in order to move it safely.
  • Page 138 INTRODUCTION TO SAFETY 4 - 10...

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