Manitou 150 AETJ C Operator's Manual
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Manitou 150 AETJ C Operator's Manual

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647536
EN (10/04/2017)
150 AETJ C
170 AETJ L
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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  • Page 1 647536 EN (10/04/2017) 150 AETJ C 170 AETJ L OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE...
  • Page 5 1 - OPERATING 1 - OPERATING AND SAFETY AND SAFETY INSTRUCTIONS INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS NSTRUCTIONS TO THE COMPANY MANAGER REAMBLE HE OPERATOR THE PLATFORM THE INSTRUCTIONS THE MAINTENANCE NSTRUCTIONS FOR THE OPERATOR REAMBLE GENERAL NSTRUCTIONS DRIVING NSTRUCTIONS 1-15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE 1-16 LATFORM MAINTENANCE INSTRUCTIONS 1-16 GENERAL INSTRUCTIONS 1-16...

  • Page 8: Instructions To The Company Manager

    S SUITABILITY FOR US - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an overload test coefficient of 1,25 and an operational test coefficient of 1,1, as stipulated in standardised norm EN 280 for MPLPs (Mobile Personnel Lifting Platforms).

  • Page 9: The Instructions

    - The machines designed by MANITOU are designed to be used in the following temperature range: • Minimum temperature: -20°C • Maximum temperature: +45°C - Special features are available, as an option, for particularly cold environments. For operation under average climatic conditions, i.e. : between -15 °C and + 35 °C, correct levels of lubricants in all the circuits are checked in production.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR REAMBLE WHENEVER YOU SEE THIS SYMBOL IT MEANS : WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE PLATFORM IS AT RISK. The risk of accident while using, servicing or repairing your platform can be restricted if you follow the safety instructions and safety measures detailed in these instruction.
  • Page 11 C - M AINTENANCE - The operator must immediately advise his superior if his platform is not in good working order or does not comply with the safety notice. - The operator is prohibited from carrying out any repairs or adjustments himself, unless he has been trained for this purpose. He must keep the platform properly cleaned if this is among his responsibilities.

  • Page 12: Driving Instructions

    - Safety helmets must be worn. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachement in the basket , see chapter 2 - DESCRIPTION, CHECKING AND CONTROL INSTRUMENTS pages).
  • Page 13 - Do not allow anybody to come near the working area of the platform or pass beneath an elevated load. To do this, mark your operating area with warning signs. - Travelling on a longitudinal slope : • Ensure that you adapt the platform’s travelling speed by controlling the speed with the travelling manipulator. - Take into account the platform’s dimensions and its load before trying to negotiate a narrow or low passageway.
  • Page 14 If the wind is in excess of 45Km/h, do not perform any movements liable to endanger the lifting platform’s stability. - To recognise this speed by eye, please refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10m over flat terrain) Speed Speed Speed...
  • Page 15 D - V ISIBILITY - Maintain permanently good visibility throughout the route. To increase your visibility, you can move forwards with the pendular arm slightly raised (pay attention to the risk of falls in the basket from knocking into a low doorway, overhead electric wires, travelling cranes, highway bridges, tracks or any obstacle in the area in front of the platform).
  • Page 16 STARTING THE PLATFORM PLATFORMS WITH IC ENGINES SAFETY NOTICE - Do not pull or push the lifting platform to start it. This type of manoeuvre would cause severe damage to the transmission. In cases of necessity, towing requires that the lifting platform be placed in freewheeling mode (See chapter 3 - MAINTENANCE). - If using an emergency battery for start-up, use a battery with the same characteristics and respect battery polarity when connecting it.
  • Page 17 F - D RIVING THE PLATFORM SAFETY NOTICE Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 18 G - S TOPPING THE PLATFORM SAFETY NOTICE - Never leave the ignition key in the platform during the operator’s absence. - Make sure that the platform is not stopped in any position that will interfere with the traffic flow and at less than one meter from the track of a railway.

  • Page 19: Instructions For Welding And Blow Torch Work On The External Structure

    NSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON THE EXTERNAL STRUCTURE Ensure that there are no hydraulic or electrolyte leaks on the platform. When welding, work in the opposite direction from the control console to avoid sparks damaging it . - Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - W...

  • Page 20: Platform Maintenance Instructions

    PLATFORM MAINTENANCE INSTRUCTIONS ENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the platform. - Wear clothes suitable for the maintenance of the platform, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C. engine before conducting any work on the platform, remove the ignition key and disconnect the “Minus” battery terminal. - Set the battery cut-out to the OFF position (ELECTRIC PLATFORM).

  • Page 21: Hydraulic

    - If the platform is equipped with an electronic control unit, disconnect this before starting to weld, to avoid the risk of causing irreparable damage to electronic components. Welding operations on the structure for maintenance or repair operations must only be performed by MANITOU- certified personnel.

  • Page 22: If The Platform Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Charging The Batteries

    HARGING THE BATTERIES - In the case of electric platforms, in order to preserve the batteries’life and their capacity, check them periodically and keep the charge level constant (see : 3 - MAINTENANCE). ROTECTING THE PLATFORM - Protect cylinder rods which will not be retracted, from corrosion. - Wrap the tyres.
  • Page 24 - These can be removed and collected for processing by glass manufacturers. ENVIRONMENTAL PROTECTION - If you entrust the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to the protection of the environment is respected.
  • Page 25 1-21...
  • Page 26 SAFETY STICKERS 14 2 17 8 10 14 17 8 8 17 1-22...
  • Page 27 ESCRIPTION 1 - WHITE ARROW 2 - BLACK ARROW 3 - LOAD PER WHEEL 4 - MANUAL CONTROL PROCÉDURE 5 - MANUAL CONTROL PROCÉDURE FOR ROTATING JIB 6 - SAFETY INSTRUCTION 7 - WASHING RECOMMENDATION 8 - ANCHORING HOOK 9 - BASKET / LOAD CAPACITY INSTRUCTIONS 10 - BATTERY REPLACEMENT 11 - BATTERY CUT-OFF / DANGER BATTERY CHARGE / 230 VOLT 16 A SOCKET 12 - DANGER KEEP AWAY...
  • Page 28 EANING 1 - W HITE ARROW Indicates the translation direction when travelling forwards. When the turret assembly, the arms assembly and the basket make a 180° rotation with respect to the chassis, the travelling controls are reversed. Identify the forward direction by looking at the arrows on the chassis and on the basket control console.
  • Page 29 5 - M (3D P ANUAL CONTROL PROCEDURE FOR ROTATING JIB LATFORMS This describes the procedure for turning the pendular arm / basket assembly. 6 - S AFETY INSTRUCTIONS Take note of the safety and operating instructions before you start the platform. 7 - W ASHING RECOMMENDATIONS It is strictly forbidden to direct a pressure washer’s nozzle over the control buttons and...
  • Page 30 9 - B ASKET INSTRUCTIONS LOAD CAPACITY - - - This describes three points: - The platform’s capabilities for use indoors and out of doors. - - - - The risk of electric shock. - - - - An invitation to read the instructions for more detailed information on the safety instructions.
  • Page 31 12 - D ANGER KEEP AWAY It is strictly forbidden to cross under or park under the structure (arms, scissors, pendular arm, basket, etc.) and in the area over which the platform operates. 13 - R ISK OF SHEARING It is strictly forbidden to place your fingers, or any other part of the body, in the parts of the lifting system (arms, scissors, pendular arm, etc.): risk of being cut or crushed.
  • Page 32 16 - S AFETY ATTACHMENTS This sticker shows where the safety harness should be attached and the number of people that can use it. 17 - L IFTING HOOK This sticker shows the location of the attachment points for lifting the platform. 18 - L OCATION OF RESET BUTTON YSTEM OPTION...
  • Page 33 2 - DESCRIPTION 2 - DESCRIPTION...
  • Page 35 CONTENTS TABLE DES MATIÈRES «EC» DECLARATION OF CONFORMITY 02/2017 «EC» DECLARATION OF CONFORMITY 03/2017 PLATFORM IDENTIFICATION PLATFORM CHARACTERISTICS PLATFORMS CHARACTERISTICS 150 AETJC / 170 AETJL 2-10 DIMENSIONS 150AETJC 2-12 DIMENSIONS 150AETJC 2-13 DIMENSIONS 170AETJL 2-14 DIMENSIONS 170AETJL 2-15 PLATFORM OPERATION 2-17 BASE CONTROL INSTRUMENTATION 2-20...
  • Page 36 «EC» DECLARATION OF CONFORMITY 02/2017 DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...

  • Page 37: Ec" Declaration Of Conformity

    «EC» DECLARATION OF CONFORMITY 03/2017 DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original) original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...

  • Page 40: Platform Identification

    PLATFORM IDENTIFICATION It is our policy to improve our products constantly. Certain modifications may be made to our range of platforms without our being required to advise our customers. On any order for replacement parts or for any technical information, please always specify: NB: To be able to provide all these numbers more easily, we recommend that you write them down in the locations provided for this on receipt of the platform.

  • Page 41: Platform Characteristics

    PLATFORM CHARACTERISTICS USES - Main card (Base control box ) 5A (1 Fig A) and 15 A (2 Fig. A) - Power (Contactor plate) 325 A (3 Fig B) - Electric pump (Variable speed drive plate 100 A (4 Fig C)

  • Page 42: Platforms Characteristics 150 Aetjc / 170 Aetjl

    PLATFORMS CHARACTERISTICS 150 AETJC / 170 AETJL LOAD SPECIFICATIONS 150 AETJ C 170 AETJ L TOL ± WHEEL 600X190 WHEEL 27-10-12 WHEEL 600X190 WHEEL 27-10-12 Lifting platform Nominal capacity for use indoors (Wind 0 Km/h) Nominal capacity for use outdoors (Wind 45 Km/h)
  • Page 43 2-11...

  • Page 44: Dimensions 150Aetjc

    DIMENSIONS 150AETJC WHEEL 600X190 WHEEL 27-10-12 6050 6085 4400 4435 2000 2000 1970 2005 2080 2115 1500 1650 2640 xxxx 1870 xxxx 3960 xxxx 4820 xxxx 2-12...

  • Page 45: Dimensions 150Aetjc

    DIMENSIONS 150AETJC WHEEL 600X190 WHEEL 27-10-12 WHEEL 600X190 WHEEL 27-10-12 2665 2665 12985 13020 3425 3425 11835 11870 7105 7105 7165 7200 6300 6300 8272 8307 7076 7111 18° 18° 4667 4667 A2/A2’ 65° 65° 1608 1608 2549 2549 2-13...

  • Page 46: Dimensions 170Aetjl

    DIMENSIONS 170AETJL WHEEL 600X190 WHEEL 27-10-12 6050 6085 4400 4435 2000 2000 1970 2005 2080 2115 1500 1650 2640 xxxx 1870 xxxx 3960 xxxx 4820 xxxx 2-14...

  • Page 47: Dimensions 170Aetjl

    DIMENSIONS 170AETJL WHEEL 600X190 WHEEL 27-10-12 WHEEL 600X190 WHEEL 27-10-12 2665 2665 12985 13020 3425 3425 11835 11870 7105 7105 7165 7200 6300 6300 8272 8307 7076 7111 18° 18° 4667 4667 A2/A2’ 65° 65° 1608 1608 2549 2549 2-15...
  • Page 48 2-16...

  • Page 49: Platform Operation

    - MANITOU lifting platforms are solely for use for bringing people, and their tools and supplies (within the authorised weight limit, please refer to the paragraph “SPECIFICATIONS”), to a desired working height, to reach hard-to-access locations over installations and buildings.
  • Page 50 AFETY SLOPE When the access platform has reached the maximum authorised inclination (see chapter : CHARACTERISTICS), the LED 23* on the basket console flashes regularly. Furthermore, the beeper 33* in the basket also sounds intermittently. All “AGGRAVATING” movements - raising the arms, extending the telescope movements are prohibited for safety reasons .
  • Page 51 NB : INCOHERENCE of OVERLOAD SENSORS, LOW ARM position and TELESCOPE extension / retraction. This memo is to inform you that the slope and overload LEDs may, in certain situations, be activated intermittently and the beeper may sound constantly, for reasons other than excessive slope position or overloaded basket.

  • Page 52: Base Control Instrumentation

    BASE CONTROL INSTRUMENTATION A - G ROUND MAINTENANCE AND EMERGENCY STATION 2-20...
  • Page 53 A - G ROUND MAINTENANCE AND EMERGENCY STATION 1 - EMERGENCY STOP 2 - KEY-OPERATED CONTROL SELECTOR SWITCH AT GROUND LEVEL OR IN THE BASKET 3 - OVERLOAD LAMP 4 - “MAINTENANCE MACHINE” LAMP 5 - “STATE OF CHARGE OF THE BATTERY” LAMP 6 - “DEAD MAN”...

  • Page 54: Basket Control Instrumentation

    BASKET CONTROL INSTRUMENTATION B - B ASKET CONTROL STATION 2-22...
  • Page 55 B - B ASKET CONTROL STATION 21 - EMERGENCY STOP 22 - OVERLOAD LAMP AND VARIATOR DEFECTS 23 - SLOPE LAMP 24 - SOUND ALARM HORN 25 - CONTROL SWITCH 26 - CONTACTOR OF SELECTION OF ROTATION 27 - PLATFORM INCLINATION CONTACTOR 28 - EXTENSION ARM LIFTING / LOWERING CONTACTOR 29 - TELESCOPE OUTPUTS / INPUTS CONTACTOR 30 - SUPERIOR ARM LIFTING / RAISING CONTACTOR...

  • Page 56: Ground Maintenance And Emergency Station

    GROUND MAINTENANCE AND EMERGENCY STATION 1 - E MERGENY STOP - This red mushroom-head switch cuts off all the machine’s movements in the event of any anomalies or danger. - Press the knob to stop the machine’s movements. - Turn the knob a quarter of a turn to the right to restore the power (the switch automatically returns to its initial position).
  • Page 57 4 - “M ” AINTENANCE MACHINE LAMP - THIS LAMP HAS TWO FUNCTIONS: 1 - This lamp is controlled by a timer, which brings it on every 50 hours worked (Counting of the number of hours the hydraulic pump has operated). When the lamp is on (fixed LED), this mean that the machine must be serviced (see chapter “MAINTENANCE TABLE”).
  • Page 58 7 - B ATTERY CHARGE INDICATOR AND THE HORAMETER A - BATTERY CHARGE INDICATOR BATTERY CHARGED - All the bars are displayed (dark). BATTERY DISCHARGED - Only two bars are still displayed, meaning that you must proceed to recharge the batteries (See the Chapter “MAINTENANCE INTERVALS”).
  • Page 59 RESETTING THE DAILY HORAMETRE TIMER TO ZERO Proceed as follows: - The platform must be in transport position (arms and telescope completely folded), - The platform must not be sloping, - The platform must be in “Ground backup and maintenance station” position, using selector 2 “key-operated control selector at ground level or in the basket “...
  • Page 60 8 - B ASKET ROTATION CONTACTOR - This contactor is used to rotate the platform. RIGHT ROTATION - Place the base/basket switch in the base position, keep the “dead man” button pushed and push the switch 8 to the right. LEFT ROTATION - Place the base/basket switch in the base position, keep the “dead man”...
  • Page 61 13 - R AISE AND LOWER CONTACTOR OF THE INFERIOR ARM - This contactor is used to raise and lower the inferior arm. LIFTING OF THE SUPERIOR ARM - Place the base/basket switch in the base position, keep the “dead man” button pushed and push the switch 13 upwards.
  • Page 62 17 - F LASHING LIGHT OPTION - The flashing alarm lamp turns on automatically when the platform is travelling, or if a movement is carried out (Lifting, rotation,...). 18 - S LOPE SENSOR - This sensor checks the platform’s inclination. When the platform reaches the maximum authorised inclination (See the Chapter: CHARACTERISTICS), the buzzer (33) sounds intermittently and all the “AGGRAVATING”...

  • Page 63: Basket Control Station

    BASKET CONTROL STATION 21 - E MERGENCY STOP This red mushroom-shaped button is used to stop all movement from the control panel in the case of problems or danger. - Press the emergency stop button to stop all movements controlled from the basket control panel.
  • Page 64 25 - C ONTROL SWITCH NB: This control switch is progressive control, and gives a very high approach accurancy. Its use should be smooth and free of jerkes. SAFETY TRIGGER - This trigger (item A) of control control switch 25 must be continually pushed in to perform movements from the operating of the access platform.
  • Page 65 27 - 28 - 29 - 30 - 31 - 32 - M OVEMENT SELECTION CONTACTOR 27 PLATFORM INCLINATION CONTACTOR - Select the movement by pressing button 27; the movement remains selected while the LED is lit (8 seconds). - Push (forward) or pull (backward) the switch control 25 to raise or lower. NB : The basket can only be tilted when the machine is in transport position.
  • Page 66 33 - A LARM BUZZER - This buzzer sounds when the machine is in either of the critical situations below: • Case 1 ; intermittence (See : ACCESS PLATFORM OPERATION - SAFETY INSTRUCTIONS). • Case 2 ; continuous (See : ACCESS PLATFORM OPERATION - SAFETY INSTRUCTIONS). 34 - S AFETY HARNESS ATTACHMENT POINTS - These attachment points should be used to fasten the harnesses when operators are...
  • Page 67 37 - S ENSITIVE EDGE YSTEM OPTION - See the chapter “DESCRIPTION AND USE OF THE OPTIONS” page 2-42. 38 - B LUE WARNING LIGHT YSTEM OPTION - See the chapter “DESCRIPTION AND USE OF THE OPTIONS” page 2-42. 2-35...

  • Page 68: Use Of The Platform

    USE OF THE PLATFORM TRANSPORT POSITION FORWARD TRANSLATION REVERSE TRANSLATION ISPLACEMENT TRANSPORT MODE WORKING MODE - Before moving and using the machine, remove the turret blocking system 1 (see Fig. A). - The contactor 2 (Fig. B) should be in the position A (transfer of commands on the desk of the platform).
  • Page 69 RANSPORT WORK SPEED MODE LIMITATION The pendular arm can raise and lower in transport speed mode Raise to the maximum, up to 5 cm with the telescope retracted. Details on changing from transport speed to working speed: < 2 cm - Extend the telescope less than 2cm and the lower arms to the stop (raised <...
  • Page 70 OADING AND UNLOADING OF THE ACCESS PLATFORM Check that the safety instructions associated with the flatbed are being observed before loading the access platform, and make sure that the truck driver is informed about the dimensional characteristics and the weight of the access platform. (see chapter: CHARACTERISTICS).

  • Page 71: Rescue Procedure

    RESCUE PROCEDURE This paragraph describes the procedures to follow, the controls to use in the event of a problem (breakdown of the lifting platform or someone trapped in the basket) while the lifting platform is working. When taking over the machine and regularly afterwards, the details of this procedure must be read and fully understood by the operator and everyone whose duties are centred on activities in contact with the machine.
  • Page 72 - Diagram of the functions of the distributor: 2-40...
  • Page 73 ROCEDURE OF FREE WHEELING The platform may only be towed a short distance and only by a machine with significant braking performance, in order to hold it: the two machines must be connected by a tow bar. - To set the platform to free wheel, it must not be subject to any travelling stresses from slopes.

  • Page 74: Description And Use Of The Options

    DESCRIPTION AND USE OF THE OPTIONS 1 - S YSTEM The SafeManSystem option is a system used to disable all of the basket control panel controls when activated by the lifting platform user. OPERATION - Each time the lifting platform is switched on, a system test is performed: there is a beep and the blue warning light flashes.
  • Page 75 3 - MAINTENANCE 3 - MAINTENANCE...
  • Page 77 CONTENTS EPLACEMENT PARTS AND MANITOU ORIGINAL EQUIPMENT HECKLIST FOR SWITCHING ON ILTER ELEMENTS UBRICANTS AFETY COMPONENTS - 150 - 150 - 170 AINTENANCE TABLE AETJC AETJC AETJL A - T 3-10 OUS LES JOURS OU TOUTES LES HEURES DE MARCHE...
  • Page 78 - Improvements based on feedback from experience. - Training of the operating personnel. - Only the Manitou network knows the lifting platform’s design in detail and therefore has the best technical capabilities to provide for its maintenance. ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS DEALER NETWORK.
  • Page 79 COMMISSIONING CHECK LIST 0 = Good 1 = Missing 2 = Incorrect IC ENGINE ACCESSORIES 01 Air filter 01 Adaptations to the machine 02 Fuel tank 02 Hydraulic connections 03 Fuel lines - Filter CAB / PROTECTOR / ELECTRICAL CIRCUIT 04 Injection or carburettor system 01 Seat 05 Radiator and cooling system...

  • Page 80: Filter Elements

    COMPONENTS TO BE LUBRICATED CAPACITY RECOMMENDATION PACK REFERENCE HYDRAULIC OIL TANK 12 Litres HYDRAULIC OIL 20 L. 582 297 MANITOU ISO 46 55 L. 546 108 209. L 546 109 WHEEL REDUCING (EACH) 0.8 Litre OIL SHELL 2 L. 499 237 SPIRAX A80W90 20 L.

  • Page 81: Safety Components

    SAFETY COMPONENTS ELECTRICAL COMPONENTS TILT SENSOR Reference : 525 30 120 OVERLOAD SENSOR Reference : 678849 INDUCTIVE SENSOR Reference : 678901...

  • Page 83: Maintenance Table - 150 Aetjc - 150 Aetjc 3D- 170 Aetjl

    MAINTENANCE TABLE - 150 AETJC - 150 AETJC 3D- 170 AETJL (1) : COMPULSORY OVERHAUL EVERY 50 HOURS OR 6 MONTHS This overhaul must necessarily be conducted close to the initial 500-hour period or within the 6 months following putting the machine into service (on reaching the first term period) A = REGULATE, C = CHECK, G = GREASE, 2 YEARS...

  • Page 84: B - Daily Or Every 5 Hours Of Operation

    A - DAILY OR EVERY 10 HOURS OF OPERATION A1 - G ENERAL INSPECTION CHECK - Scrupulously inspect the machine and check that there are no cracked welds, corrosion or structural damage, loose or missing nuts and bolts, hydraulic leaks, damaged control cables or loose electrical connections. ” A2 - F UNCTIONAL CHECKS CHECK...
  • Page 85 A3 - B ATTERY CHARGE A1/1 CHECK The platform has 5 hours of effective autonomy, with batteries fully charged. When all the sections of the dial 1 (Fig. A1/1) are black, this indicates that the batteries are fully charged. - When using the access platform, the number of sections shows the battery charge status.
  • Page 86 A5 - H YDRAULIC OIL LEVEL CHECK - Open the left hand cowling. - Set the platform in transport position - The oil level should reach the middle of signal light 1 (Fig. A3). - If necessary, add oil (see chapter “LUBRICANTS”) via the fill orifice A (Fig. A3). A6 - B ATTERY ELECTROLYTE LEVEL A 4/1...
  • Page 87 A8 - B ATTERY BOXES A6/1 EMPTY - Stop the access platform. - Remove the battery caps. - Make sure there is water in the battery boxes by connecting the aspirator bulb 1 (Fig. A6/1) to pipe 2 (Fig. A6/2) - Drain the water from the boxes.
  • Page 88 A13 - S YSTEM CONDITION OPTION A8/1 CHECK - Press on the pressure-sensitive edge 1 (Fig. A8/1) and confirm: • All platform movements stop. • The blue warning light and the audible alarm operate. • The operation of the nacelle movements when the “OFF” button 2 is pressed once (Fig.
  • Page 89 B - EVERY 50 HOURS OF OPERATION B1- A XLES GREASE - Clean, then grease the following points with grease, (See chapter: “LUBRICANTS”) and remove the excess. Legend : AXLE STOP JOINT grease points grease points grease point grease point grease points grease point grease point...
  • Page 90 B2 - T IGHTENING THE WHEEL NUTS B2/1 CHECK - Check the tightening of the wheel nuts. Failure to observe this instruction can cause damage or breakage to the wheel pins as well as deformation of the wheels. WHEEL NUTS TIGHTENING TORQUE 25 daN/m FRONT WHEELS ±...
  • Page 91 B4 - T IGHTENING ELECTRIC POWER CABLES CHECK - Make sure that the circuit connectors and various components of the power bundle are tight (Fig. B4/1). B 4/1 B5 - O VERLOAD SENSORS CHECK Fold the arms into transport position for this operation. - Place a higher weight than that indicated in the basket (see: 2 - DESCRIPTION: SPECIFICATIONS).

  • Page 92: C - Every 100 Hours Of Operation

    C - EVERY 100 HOURS OF OPERATION C1 - A CCESS PLATFORM SLEW RING GREASE C1/1 - The greasing of the bearing tracks and lubrication of the teeth shoul be carried out every 100 hours of operation, and also before and after a long period of non use. - Grease to be required: (see chapter: LUBRICANTS) - Remove the inner cowling of turret 1 (Fig.
  • Page 93 C3 - R EAR WHEEL REDUCER OIL C3/1 EMPTY - REPLACE - Place the access platform on an horizontal ground in transportation position and the warm oil of the reducings. - Raise the back of the platform (using the two sling eyeholes (Fig. C3/1) or any other means of lifting).
  • Page 94 C4 - H YDRAULIC OIL C4/1 EMPTY - REPLACE C5 - H YDRAULIC CIRCUIT STRAINER CLEAN - Place the access platform on an horizontal ground in transportation position. - Open the left hand cowling. DRAIN OF THE OIL - Place a tray underneath the drain orifice 1 (Fig. C4/1) and unscrew this. - Remove the fill cap 3 (Fig.
  • Page 95 C7 - T IGHTENING TURRET ROTATION MOTOR BOLTS C7/1 CHECK - Set the platform on a horizontal surface. - Open the left hand cowling. - Check the tightness of the nine bolts 1 (Fig. C7/1). - The tightening torque for the bolts is 8 daN.m ± 10%. C8 - T URRET MOTOR BRAKE REDUCER EMPTY - REPLACE...

  • Page 96: D - Every 200 Hours Of Operation

    D - EVERY 200 HOURS OF OPERATION D1 - O VERLOAD CHECK - The overload must activate at between 1.1 and 1.2 times the nominal load (see CHAPTER 2 - General characteristics). Expected result: • Nominal load 200 Kg: activation load between 220 kg and 240 kg - The overload sensors must activate at the same time.

  • Page 97: E - Occasional Maintenance

    E - OCCASIONAL MAINTENANCE E1 - B ATTERIES REPLACE When it is necessary to replace the battery, it is important to use the batteries with same capacity and weight to guarantee the stability of the machine. A traction battery is heavy (265 Kg), so a mechanical lifting system must be used. PRECAUTION : - Maintain the battery in vertical position during the lifting.
  • Page 98 E2 - L 150 AETJC IFTING PLATFORM HOISTING WITH A SLING - Note the position of the lifting platform’s centre of gravity for lifting it. - Place hooks on the anchoring points provided for this purpose. (1) Centre of gravity (2) Strap length (3) Axis line slinging rings 2378...
  • Page 99 E2 - L 170 AETJL IFTING PLATFORM HOISTING WITH A SLING - Note the position of the lifting platform’s centre of gravity for lifting it. - Place hooks on the anchoring points provided for this purpose. (1) Centre of gravity (2) Strap length (3) Axis line slinging rings =566=...
  • Page 100 3-26...

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