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Manitou 220TJ Operator's Manual
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Manitou 220TJ Operator's Manual

Manitou 220TJ Operator's Manual

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647641
EN (01/12/2018)
220TJ
220TJ+
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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  • Page 1 647641 EN (01/12/2018) 220TJ 220TJ+ OPERATOR'S MANUAL (ORIGINAL INSTRUCTIONS)
  • Page 2 - Descriptions and figures are non binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is at your disposal to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the aforementioned may lead to civil and criminal prosecution. The logos as well as the visual identity of the company are the property of MANITOU BF and may not be...
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ACCESSORIES 220 TJ 220 TJ+...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 6 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR PLATFORM A – SUITABILITY OF THE PLATFORM FOR THE TASK ........... . 1-4 B - ADAPTING THE PLATFORM TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 7 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME 1-14 INTRODUCTION 1-14 PREPARING THE PLATFORM 1-14 PROTECTING THE ENGINE (DIESEL PLATFORM) 1-14 BATTERY CHARGING (ELECTRIC PLATFORM) 1-14 PROTECTING THE PLATFORM 1-14 BRINGING THE PLATFORM BACK INTO SERVICE 1-14 DISPOSING OF THE PLATFORM 1-15...
  • Page 8 A – SUITABILITY OF THE PLATFORM FOR THE TASK - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an OVERLOAD test coefficient of 1.25 and an OPERATIONAL test coefficient of 1.1, as stipulated in harmonised standard EN 280 for MPLP (Mobile Personnel Lifting Platforms).
  • Page 9 C - MODIFYING THE PLATFORM IMPORTANT It is strictly prohibited to replace platform components with components not approved by Manitou (batteries, wheels, basket, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your platform (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
  • Page 10 INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing your platform can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your platform may lead to serious, even fatal accidents.
  • Page 11 - Ensure that the guard rail and/or the access gate (according to model) is fully in the locked position before operating the platform from the basket. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachment in the basket,  2 - DESCRIPTION).
  • Page 12 C - ENVIRONMENT - Comply with site safety regulations. - The platform can be operated from the ground: ensure that you forbid access. - If you have to use the platform in a dark area or at night, make sure it is equipped with working lights. - The platforms may not be used as cranes or elevators for the permanent transport of people or materials, nor as jacks or supports.
  • Page 13 IMPORTANT Do not use this machine during lightning storms, snow storms, during frosty periods or in hazardous weather conditions. In case of strong wind exceeding 45 km/h, do not make any movement that may endanger the platform’s stability. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed...
  • Page 14 F - OPERATING THE PLATFORM SAFETY INSTRUCTIONS IMPORTANT Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the platform. IMPORTANT When welding, work in the opposite direction from the control console to avoid sparks damaging it. Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
  • Page 16 PLATFORM MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Read the operator’s manual carefully. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - DIESEL PLATFORM: • Make sure the area is adequately ventilated before starting up the platform. •...
  • Page 17 IMPORTANT Welding operations for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. WASHING THE PLATFORM - Clean the platform or at least the area concerned before any intervention.
  • Page 18 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the platform is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
  • Page 19 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
  • Page 20 1 - 16...
  • Page 21 2 -  DESCRIPTION 2 - 1...
  • Page 22 2 -  DESCRIPTION "CE" DECLARATION OF CONFORMITY STICKERS IDENTIFICATION OF THE PLATFORM 2-18 CHARACTERISTICS 2-20 DIMENSIONS AND DIAGRAM 2-24 220 TJ DIMENSIONS AND DIAGRAM 2-26 220 TJ+ SAFETY COMPONENTS 2-28 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL 2-30 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET 2-31 REMOTE CONTROL UNIT 2-32...
  • Page 23 2 - 3...
  • Page 24 "CE" DECLARATION OF CONFORMITY DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original)  original Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique,...
  • Page 25 2 - 5...
  • Page 26 STICKERS IMPORTANT Clean all stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. 1 - WHITE ARROW ...............Part No. 833553 ....2-8 2 - BLACK ARROW .
  • Page 27 36 39 12 27 34 43 21 41 42 19 20 220 TJ 220 TJ+ 2 - 7...
  • Page 28 1 - WHITE ARROW Part No. 833553 Indicates forward driving direction,  PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 2 - BLACK ARROW Part No. 833554 Indicates reverse driving direction,  PLATFORM OPERATION: TRANSPORT/WORKING POSITION. 3 - BASKET SAFETY INSTRUCTIONS Part No. 52569067 220 TJ 12,5m/s 4 - BASKET SAFETY INSTRUCTIONS Part No.
  • Page 29 5 - GROUND SAFETY INSTRUCTIONS Part No. 685608 Indicates: : The safety and operating instructions must be read before starting the platform. : The platform must not be towed in the event of breakdown. : It is strictly forbidden to direct a pressure washer nozzle over the control panels and electrical components.
  • Page 30 10 - DANGER OF CRUSHING Part No. 679452 Indicates that it is strictly prohibited to stand in this area when the platform is moving. The components on which the stickers are present could crush you. 11 - DANGER ROTATING PART Part No.
  • Page 31 15 - LOCATION OF EMERGENCY STOP BUTTONS Part No. 834644 Indicates the location of platform's emergency stop buttons. NOTE: The remote control unit is optional for 220 TJ and standard for 220 TJ+. 16 - JIB ANGLE Part No. 833523 Indicates tilt angle of the basket/jib. 17 - JIB ZERO POSITION Part No.
  • Page 32 19 - BACKUP PUMP Part No. 52568756 Indicates the procedure to be followed for using the backup pump,  RESCUE PROCEDURE. 20 - EMERGENCY CONTROL PROCEDURE (DISTRIBUTOR) Part No. 833548 Indicates the procedure to be followed for using the emergency controls for proportional distributor,  RESCUE PROCEDURE.
  • Page 33 22 - PLATFORM EXTENSION/RETRACTION Part No. 52571684 Indicates the procedure to be followed to extend/retract the platform,  OPERATING THE PLATFORM: TRANSPORTING THE PLATFORM. 23 - ANCHORAGE POINT Part No. 833041 Indicates the location of the platform's anchoring points,  OPERATING THE PLATFORM: TRANSPORTING THE PLATFORM.
  • Page 34 26 - SLINGING Part No. 52571940 Indicates the main features that are useful when slinging the platform,  3 - MAINTENANCE: OCCASIONAL OPERATION. 27 - HYDRAULIC OIL Part No. 597652 This indicates that the tank is intended to contain only hydraulic oil. 28 - DIESEL Part No.
  • Page 35 31 - BATTERY LOCATION Part No. 52509705 Indicates location of battery. 32 - POWER FUSES Part No. 52571680 Indicates the location, amperage and allocation of power fuses. 33 - TURNTABLE RING GEAR LUBRICATION Part No. 52568745 Indicates location and intended use of the off-board oilers for lubricating the turntable ring gear.
  • Page 36 36 - FAULT CODES Part no. 52568749 Indicates the fault codes and location of the electrical components: - Sensors (AS, DS, IS, TS). - Electrovalves (EV). - Solenoid coils (EW). 37 - BRAKE UNIT COILS Part No. 52569207 220 TJ 220 TJ 38 - BRAKE UNIT COILS Part No. 833702 220 TJ+ Indicates the location and fault codes of the brake unit coils.
  • Page 37 41 - TURNTABLE ROTATION SENSORS Part No. 833688 Indicates the location and fault codes of the turntable rotation coils. NOTE: IS103 Optional for 220 TJ and as standard for 220 TJ+. 42 - BOTTOM JIB SENSOR Part No. 52569071 Indicates the location and fault code of the bottom jib sensor. 43 - MAIN JIB ANGLE SENSOR Part No.
  • Page 38 IDENTIFICATION OF THE PLATFORM As our policy is to promote constant improvement of our products, our range of platforms may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: In order to have all these numbers on hand when needed, it is recommended that they are noted in the spaces provided, at the time of the delivery of the access platform.
  • Page 39 HYDROSTATIC PUMP "Type" Type "MANITOU part number" MANITOU Part No. "Serial Number" Serial number AUXILIARY PUMP "MNR" Manufacturing number "FD" Date of manufacture "SN" Serial number FRONT AXLE "Type" Type "Serial No. " Serial number "Model" Model REAR AXLE "Type" Type "Serial No.
  • Page 40 CHARACTERISTICS LOAD SPECIFICATIONS 220 TJ 220 TJ+ ± Platform - Maximum capacity of basket kg (lbs) 230 (510) 350 (771) - Maximum wind speed when operating outside km/h - Maximum number of people in the basket (indoor use/ outdoor use) - Unladen platform weight kg (lbs) 11850 (26125) 13600 (3000)
  • Page 41 TRANSMISSION 220 TJ 220 TJ+ ± Hydrostatic pump - Type BOSCH REXROTH - Cubic capacity - Maximum unladen flow rate L/min - Maximum pressure Hydrostatic motor - Type PARKER - Cubic capacity Axles - Type DANA - Reduction ratio 43.33 47.12 - Pulling force 3944 5850 - Front axle differential...
  • Page 42 DIMENSIONS 220 TJ 220 TJ+ ± Basket - External dimensions (length x width) 2,100 x 800 2,300 x 900 - Floor dimensions (length x width) 2,090 x 760 2,235 x 840 - Rotation angle right/left ° 90/90 Jib displacement angle up/down ° 69/66 70/63 Turntable rotation...
  • Page 43 2 - 23...
  • Page 44 DIMENSIONS AND DIAGRAM 220 TJ 9805 7295 2800 2470 2725 2480 2960 6195 6320 6775 7950 5125 5045 4370 °/% 39/80 2 - 24...
  • Page 45 17130 2555 6205 19770 15940 10 m 12 m 14 m 16 m 18 m 22 m 20 m 18 m 16 m 14 m 12 m 10 m 10 m 12 m 14 m 16 m 18 m 2 - 25...
  • Page 46 DIMENSIONS AND DIAGRAM 220 TJ+ 10060 7360 2800 2525 3035 2480 2000 4400 4400 5130 8640 6150 3930 4550 °/% 39/80 2 - 26...
  • Page 47 17290 2510 6330 19740 16190 10 m 12 m 14 m 16 m 18 m 22 m 20 m 18 m 16 m 14 m 12 m 10 m 10 m 12 m 14 m 16 m 18 m 2 - 27...
  • Page 48 SAFETY COMPONENTS GUARDRAIL 220 TJ 220 TJ+ IMPORTANT Do not attach the guardrail with a clamp, twine or any device that could prevent it from functioning properly. - Raise the guardrail and keep it raised to get in and out of the basket. •...
  • Page 49 2 - 29...
  • Page 50 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT These platforms are equipped with an integrated tilting sensor in the ground control panel (  1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS: PLATFORM MAINTENANCE INSTRUCTIONS). The left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. 1 - EMERGENCY STOP BUTTON.
  • Page 51 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET IMPORTANT The front, rear, left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. 13 - PEDAL SWITCH ......................2-36 14 - EMERGENCY STOP BUTTON.
  • Page 52 REMOTE CONTROL UNIT The remote control unit is optional for 220 TJ and standard for 220 TJ+. It is located under the turntable’s right-hand cover. FIRST VERSION SECOND VERSION 42 - EMERGENCY STOP BUTTON....................2-46 43 - ACTIVATION BUTTON .
  • Page 53 1 - EMERGENCY STOP BUTTON IMPORTANT In all cases this control takes priority, even if the movements are executed from the basket control panel or the remote control unit (depending on the model). Movements may stop suddenly if the emergency stop is activated. 2 positions: - OFF (locked): Press the button to cut off movement and to stop the engine.
  • Page 54 5 - CONTROL SELECTION SWITCH ON THE GROUND/IN THE BASKET 2 positions: CONTROLS IN THE BASKET when the switch is released: • The controls in the basket are activated. GROUND CONTROLS: • Push and hold the switch to the right to activate the ground level controls. NOTE: This operating mode is called the "dead man"...
  • Page 55 8 - INTERFACE SCREEN The interface screen displays all the start-up steps and the settings, and gives access to specific sub-menus, such as: • Platform maintenance. • Fault log. • Hour meters (engine operation hours counter, daily usage hour counter, etc.). NOTE:  SCREEN DISPLAY - DESCRIPTION OF PAGES.
  • Page 56 11 - ORANGE ROTATING BEACON LIGHT PERMANENT ORANGE ROTATING BEACON LIGHT option deactivated: The orange rotating beacon light is lit when the controls are activated and when driving/steering the platform,  SUB-MENU DEFINITIONS: USER OPTIONS: PERMANENT ORANGE ROTATING BEACON LIGHT. PERMANENT ORANGE ROTATING BEACON LIGHT activated: The orange rotating beacon light is lit when the platform is powered up,  SUB-MENU DEFINITIONS: USER OPTIONS: PERMANENT ORANGE ROTATING BEACON LIGHT.
  • Page 57 16 - ENGINE STARTER BUTTON IMPORTANT Do not keep the button pressed for more than 15 seconds. - Press and hold down the button to start the engine. - Release button once the engine has started. 17 - HORN BUTTON - Press and hold down the button to sound the horn.
  • Page 58 21 - JIB ZERO POSITION WARNING LIGHT AND BUTTON IMPORTANT  FAULT WARNING LIGHT when the warning light flashes at the same time as the FAULT WARNING LIGHT. The basket/jib tilt is given by the position of the gauge  in relation to the sticker   ...
  • Page 59 23 - MAIN JIB AND TELESCOPE CONTROL HANDLE - Press and hold down the foot switch. RAISE THE MAIN JIB - Push and hold the control handle forward. Release to stop. LOWER THE MAIN JIB - Pull and hold the control handle back. Release to stop. EXTEND THE TELESCOPE - Push and hold the control handle to the left.
  • Page 60 26 - DRIVING SPEED SELECTION SWITCH IMPORTANT Always brake the platform before selecting the driving speed. 3 positions: TORTOISE speed for driving the platform at slow speed. RAMP speed for driving the platform at slow speed with full power. HARE speed for driving the platform at high speed. NOTE: Driving speed selection only works in the transport position,  OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION.
  • Page 61 29 - TURNTABLE ORIENTATION MORE THAN 90° INDICATOR LIGHT IMPORTANT Always refer to the arrow colours on the chassis and on the control panel in the basket before driving/steering the platform. NOTE: Optional for 220 TJ and as standard for 220 TJ+. The indicator light is off when the turntable angle is less than 90°...
  • Page 62 31 - TILTING/OSCILLATION ALARM LIGHT The tilt alarm is activated when the platform is on a steep slope: - The indicator light flashes (On = 0.6 seconds, Off = 0.4 seconds) and the audible alarm sounds intermittently (On = 1 seconds, Off = 1 seconds). - Some controls are locked,  OPERATING THE PLATFORM: LOCKED CONTROLS.
  • Page 63 34 - OVERLOAD ALARM LIGHT The overload alarm is activated when the load in the basket has reached maximum capacity: - The light flashes and the audible warning sounds continuously. - All controls are locked,  OPERATING THE PLATFORM: LOCKED CONTROLS. To stop the overload alarm and unlock the controls: •...
  • Page 64 35 - FAULT ALARM INDICATOR LIGHT IMPORTANT Refer to the maintenance personnel if there is a fault. The indicator light flashes when a fault is detected: - Minor fault: on = 0.4 seconds, off = 0.8 seconds. - Major fault: on = 0.4 seconds, off = 0.2 seconds. MINOR FAULTS AUDIBLE ALARM The pedal switch or control selection switch on the...
  • Page 65 36 - LOW FUEL LEVEL ALARM LIGHT The light flashes and the audible alarm sounds when the fuel level is low. 3 alarm levels: LOW FUEL LEVEL ALARM LIGHT AUDIBLE ALARM On = 0.8 seconds 3 beeps (ON = 0.6 seconds, OFF = 0.4 seconds) Level 1 Off = 0.4 seconds repeated every 10 minutes...
  • Page 66 39 - RESET BUTTON (OPTION: "SAFEMANSYSTEM")  OPTIONS. 40 - PRESSURE SENSITIVE BAR (OPTION: "SAFEMANSYSTEM")  OPTIONS. 41 - AUDIBLE ALARM The audible alarm sounds: - Once after the platform has been powered up. - Intermittently when the platform is on a steep slope or if a blocking fault in the oscillating axle is detected,  TILTING/OSCILLATION ALARM INDICATOR LIGHT.
  • Page 67 43 - ACTIVATION BUTTON - Press and hold down the foot switch to activate the controls from the remote control unit. NOTE: This operating mode is called "dead man" operating mode. NOTE: No controls can be activated if the button is released. 44 - ENGINE STARTER BUTTON IMPORTANT Do not keep the button pressed for more than 15 seconds.
  • Page 68 SCREEN DISPLAY - DESCRIPTION OF PAGES START-UP PAGE Once the platform is powered up, the start-up page is displayed briefly, then the PREHEAT PAGE is displayed. NOTE: The current time is displayed at the top of each page. The platform serial number is displayed at the bottom of each page.
  • Page 69 EDITING A SUB-MENU - After selecting a menu, select the required sub-menu (if necessary) using the ARROW keys - Press the MINUS/PLUS keys to change the settings. - Confirm by pressing the key OK . A confirmation message is displayed. - Press the key OK again to confirm.
  • Page 70 ALARM PAGE An ALARM PAGE is displayed intermittently with the FAULT PAGE or the WORK PAGE when an alarm is triggered. - Resolve the problem to return to the WORK PAGE. NOTE: Depending on the type of alarm press the FAULT key to display the FAULT CODE/ALARM PAGE.
  • Page 71 DEFINITION OF SUB-MENUS Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Code" Code • • "Klaxon mode" Horn mode (1) • • "Always flash. light" Permanent rotating beacon light (2) • • "Locking telescop"...
  • Page 72 Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Oil change" Oil change (4) • • "Oil filter" Oil filter (4) • • "Air filter" Air filter (4) • • "Fuel filter" Diesel filter (4) "Maintenance"...
  • Page 73 Dealers/Rental User companies Access code not required Access code required Menus/sub-menus Adjustment Adjustment Display Display parameters parameters "Contrast" Contrast • • "Brightness" Light level "Screen settings" • • Screen adjustments "Date and time" Date and time • • "Button tones" Key beeps •...
  • Page 74 USING THE PLATFORM IMPORTANT Part 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS must be read and understood before operating the platform. TRANSPORT/WORKING POSITION TRANSPORT POSITION The platform in the transport position when: - The main jib is completely lowered. - The telescope is completely retracted. NOTE: The jib may or may not be raised.
  • Page 75 DRIVING SPEED ACTIVATED DEPENDING ON THE STEERING MODE SELECTED, THE POSITION OF THE TURNTABLE AND THE DRIVING SPEED SELECTED (TRANSPORT POSITION ONLY) DRIVING SPEED SELECTED TORTOISE RAMP HARE POSITION OF THE STEERING MODE SELECTED DRIVING SPEED ACTIVATED TURNTABLE 4 STEERING WHEELS TORTOISE RAMP RAMP (1)
  • Page 76 OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT  CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH THE PLATFORM ON - Ensure that the emergency stop buttons on the ground level and basket control panels are in the ON position. - Ensure that the emergency stop button on the remote control unit is in the ON position (according to model).
  • Page 77 OPERATION FROM THE BASKET CONTROL PANEL IMPORTANT  CONTROL PANEL AND SAFETY DEVICES IN THE BASKET for detailed information about the controls in the basket. TURN THE PLATFORM ON/OFF  OPERATION FROM THE GROUND LEVEL CONTROL PANEL. START THE ENGINE - Switch on the access platform. - Wait for the preheat cycle to finish,  PREHEAT INDICATOR LIGHT.
  • Page 78 OPERATION FROM THE REMOTE CONTROL UNIT (ACCORDING TO MODEL) IMPORTANT REMOTE CONTROL UNIT for detailed information about the remote controls. The remote control unit is only activated when: - The turntable angle is less than 90° (to left or right) in relation to the neutral position. - The angle of the main jib is 15°...
  • Page 79 CONTROLS LOCKED Some controls are locked (refer to the tables below): - When the basket load has reached maximum capacity (OVERLOAD ALARM). - When the platform is on a steep slope or if a blocking fault in the oscillating axle is detected, (TILTING/OSCILLATION ALARM). - When a telescope cable slack or cut (CABLE BREAKAGE ALARM).
  • Page 80 TRANSPORTING THE PLATFORM IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the platform and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the platform. Ensure that the flatbed has adequate dimensions and load capacity for transporting the platform,  CHARACTERISTICS and STICKERS.
  • Page 81 CONFIGURE THE PLATFORM FOR TRANSPORT FOLDED POSITION:  OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION: • Place the platform in the transport position. MAX 15° • Place the turntable and basket in the neutral position. - Fully lower the jib Raise the main jib (15° maximum). Tilt the basket/jib downwards to fold the basket under the main jib.
  • Page 82 ANCHORING THE ACCESS PLATFORM IMPORTANT The platform is equipped with 8 lashing points (  STICKERS: LASHING POINT); comply with the country's regulations concerning the minimum number of lashing points required when transporting a platform. - Fix chocks to the flatbed truck at the front and rear of each of the platform’s wheels. - Fix chocks to the flatbed on the inner side of each of the platform's wheels.
  • Page 83 2 - 63...
  • Page 84 RESCUE PROCEDURE IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the platform in the event of a breakdown or a person getting trapped in the basket. SHOULD THE USER FEEL ILL - PRIORITY CONTROLS If the operator in the basket should fall ill or find himself incapable of manoeuvring, the person present on the ground can take over the platform controls from the ground...
  • Page 85 IF THERE IS AN ACCIDENT OR BREAKDOWN - EMERGENCY CONTROLS IMPORTANT The tilt alarm and overload alarm may no longer be active while the emergency controls are in use. The backup pump should be activated for a maximum of 4 minutes, then wait 10 minutes before reactivating the pump for a new 4 minute cycle.
  • Page 86 EMERGENCY CONTROLS FROM THE PROPORTIONAL DISTRIBUTOR A-  RAISE THE MAIN JIB 1 - Place the lever on the manual control 2 - Press the backup pump button and hold it down. 3 - Push the lever down to raise the main jib, stop when the desired position is reached. Release the backup pump button.
  • Page 87 G- RAISE THE JIB 1 - Place the lever on the manual control 2 - Press the backup pump button and hold it down. 3 - Push the lever down to raise the jib, stop when the desired position is reached. Release the backup pump button.
  • Page 88 OPTIONS 1 - GENERATOR IMPORTANT Do not connect the cord extensions, power supply bars or plugs with multiple sockets to the electric power socket in the basket. Overvoltages could occur when the generator is started. The engine must be started to activate the generator. - Press generator button and release it to start the generator.
  • Page 89 2 - SECONDARY PROTECTION SYSTEM "SAFEMANSYSTEM" IMPORTANT Operate the controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the blue flashing light flashes rapidly: The platform can be used, but the secondary protection system "SafeManSystem" is deactivated; consult the maintenance personnel. NOTE: The audible alarm sounds once and the blue flashing light flashes several times when the platform is powered up.
  • Page 90 2 - 70...
  • Page 91 3 -  MAINTENANCE 3 - 1...
  • Page 92 3 -  MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT PLATFORM MAINTENANCE DAILY AND MONTHLY MAINTENANCE COMPULSORY SERVICE AFTER FIRST 500 HOURS OR 6 MONTHS PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTERING ELEMENTS AND BELTS LUBRICANTS AND FUEL 3-10  10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE 3-12  50H - MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE...
  • Page 93 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the access platform and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 94 OCCASIONAL MAINTENANCE AND OPERATION IMPORTANT OCCASIONAL MAINTENANCE OR OPERATIONS MUST BE PERFORMED BY QUALIFIED MAINTENANCE PERSONNEL OR AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. These maintenance operations are to be carried out when needed for the safety and upkeep of the platform.
  • Page 95 COMPULSORY SERVICE AFTER FIRST 500 HOURS OR 6 MONTHS FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the platform has reached the first 500 hours of service before the first 6 months have expired, perform both the compulsory service and periodic 500-hour maintenance (    500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR).
  • Page 96 PERIODIC MAINTENANCE MAINTENANCE SCHEDULE 250 H 500 H 750 H WHEN DUE FIRST 500 HOURS FIRST 6 MONTHS or 6 MONTHS or 1 YEAR MANDATORY SERVICE PERIODIC MAINTENANCE MANDATORY SERVICE MACHINE COUNTER DATE OF SERVICING 1000 H 1500 H 2000 H 1250 H 1750 H WHEN DUE or 2 YEARS or 3 YEARS or 4 YEARS PERIODIC MAINTENANCE...
  • Page 97  250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. - CHECK Injection pipes, fuel hoses and the hose clamps ............3-28 - CHECK Reduction gearbox impermeability .
  • Page 98  1000H - PERIODIC SERVICE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. - CLEAN Fuel tank ................... 3-48 - REPLACE Dry air filter safety cartridge .
  • Page 99 FILTERING ELEMENTS AND BELTS  500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER DRY AIR FILTER CARTRIDGE Part number: 894022 Part number: 227959 ALTERNATOR/FAN BELT FUEL FILTER CARTRIDGE Part number: 947428 Part number: 781909 FUEL PRE-FILTER PRESSURE HYDRAULIC FILTER CARTRIDGE Part number: 734146...
  • Page 100 USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 101 209 LITRES - MANITOU OIL 15W40 API CH4 661706 582357 582358 582359 - MANITOU HYDRAULIC OIL ISO VG 46 545500 582297 546108 546109 - SPECIAL MANITOU OIL FOR IMMERSED BRAKES 545976 582391 894257 - MANITOU MECHANICAL TRANSMISSION OIL SAE80W90 499237 720184 546330 546221 546220 GREASE PACKAGING - PART NO.
  • Page 102  10H - DAILY MAINTENANCE OR EVERY 10 HOURS OF SERVICE CHECK General inspection IMPORTANT Consult the maintenance personnel if there is doubt about the condition of the platform. NB: The turntable covers must be opened to carry out the general inspection of the platform. They must be closed once finished.
  • Page 103 CHECK Engine oil level - Open the left-hand turntable cover. - Remove the dipstick . Clean it with a clean cloth and put it back in place. - Remove the dipstick. The level is correct when the engine oil is between the 2 marks - If the level is low: •...
  • Page 104 CHECK Alternator/fan belt IMPORTANT If there is doubt about the condition of the belt, refer to the maintenance personnel. NOTE: The left turntable cover is open. - Check the condition of the belt . Ensure there are no cracks or signs of wear. - Check the belt tension between the crankshaft pulley and the alternator pulley: •...
  • Page 105 CHECK Platform controls IMPORTANT  2 - DESCRIPTION for more information on the control panels on the ground and in the basket. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when manoeuvring the platform (lifting, rotation, etc.). Pay particular attention to electric lines and any object that may be within the platform’s field of operation.
  • Page 106 OVERLOAD ALARM IMPORTANT 220 TJ+The PIPE SUPPORT or PANEL SUPPORT accessories must be removed before checking the overload alarm,  4 - ACCESSORIES. NOTE: The engine has been started. CONTROL PANEL ON THE GROUND AND IN THE BASKET: - Place a uniformly distributed weight in the basket: •...
  • Page 107 CONTROLS: DRIVING/BRAKING/STEERING (TRANSPORT POSITION) NOTE: The engine has been started. CONTROL PANEL IN THE BASKET: - Raise the jib slightly for good visibility. - Select TORTOISE speed - Do not touch the foot switch. Do not touch the control handle trigger. Try to drive and steer the platform. - Do not touch the foot switch.
  • Page 108 UPPER ARM AND TELESCOPE POSITION SENSORS NOTE: The engine has been started. CONTROL PANEL IN THE BASKET: - Select TORTOISE speed - Drive the platform forward for a short distance. Assess and remember the speed of the platform. - Raise the main jib for 3 seconds. - Drive the platform forward for a short distance.
  • Page 109 SLOPE ALARM NOTE: The engine has been started. TORTOISE speed is selected. GROUND LEVEL CONTROL PANEL: - In the menu enter "SLOPE MANAGEMENT" SLOPE MANAGEMENT - Press the key OK to start the levelling sensor test "SELF-TEST" SELF-TEST. NOTE:  The texts in inverted commas are displayed when the language "English" (English) is selected. - Wait for the SELF-TEST to finish: •...
  • Page 110 CHECK Secondary protection system "SafeManSystem" (OPTION) IMPORTANT Select a test area on a firm, level surface that is free of any obstacles. Shut the platform down if a malfunction is detected. - Switch on the access platform. Result: • The audible alarm should sound once. •...
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  • Page 112 Never smoke or approach with a flame during this check. If there is doubt about the condition of the injection pipes, fuel hoses and hose clamps, have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
  • Page 113 CHECK Impermeability of the front and rear gear reducers NOTE: Check the gear reducers one by one. - Check no oil is leaking from the gear reducers and plugs. - If a leak is detected: • Turn the wheel to put the drain/filler plug in the horizontal position.
  • Page 114 CHECK Remote control unit (depending on model) IMPORTANT  2 - DESCRIPTION for more information on the remote control unit. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when manoeuvring the platform. Pay particular attention to electric lines and any object that may be within the platform’s field of operation.
  • Page 115 If there is doubt about the condition of the hoses and hose clamps for the coolant and air radiators, it is essential to have them replaced by an authorised professional from the Manitou network. - Open the left-hand turntable cover.
  • Page 116 Clean the dry air filter cartridge more often when the platform is operating in a dusty environment. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. Never use the platform with a damaged air filter unit. If there is doubt about its condition, have it replaced by an approved professional from the Manitou network.
  • Page 117 LUBRICATE Front and rear axles IMPORTANT Lubricate the axles more often when the platform is operating in a dusty environment. FRONT AXLE STEERING PIVOTS - Remove the caps from the lubrication connectors on the steering pivots of the front axle, on the right and left-hand sides. - Inject the lubricant into the lubrication connectors,  LUBRICANTS AND FUEL.
  • Page 118  250H - PERIODIC MAINTENANCE - EVERY 250 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE. CHECK Injection pipes, fuel hoses and the hose clamps  50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE. CHECK Reduction gearbox impermeability  50H: MONTHLY MAINTENANCE OR EVERY 50 HOURS OF SERVICE.
  • Page 119 CHECK Tightening of the fixing screws for the axles IMPORTANT The tightening of the screws should be checked at the latest after the first 50 hours of service, then every 250 hours of service. Not observing this instruction may cause failure of the fixing screws and damage to the axles. - Check all the fixing screw tightening torques: •...
  • Page 120 CHECK Locking of the front axle oscillating cylinders - Place a sufficiently solid ramp in front of the right front wheel: • A = 7.5 cm minimum, 9 cm maximum. • B = 60 cm maximum. • C = 75 cm minimum, 100 cm maximum. • D = 10° minimum, 25° maximum. - Switch on the platform.
  • Page 121 CHECK Overload alarm IMPORTANT 220 TJ+The PIPE SUPPORT or PANEL SUPPORT accessories must be removed before checking the overload alarm,  4 - ACCESSORIES. Refer to the platform repair manual if the overload alarm is not correctly calibrated. NOTE: The platform is in the transport position. The turntable and the basket should be in the neutral position. The jib is completely lowered.
  • Page 122 CHECK Turntable rotation motor oil level - Open the right-hand turntable cover. - Check no oil is leaking from the turntable rotation motor - Remove the filler plug - Clean the gauge on the filler cap with a clean cloth and put it back in place. - Remove the filler cap.
  • Page 123 CLEAN Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being cleaned. Never use the platform without the fuel filter cartridge or if it is damaged. If there is doubt about its condition,  500H: REPLACE: FUEL FILTER CARTRIDGE.
  • Page 124 LUBRICATE Shafts, hubs and cylinder rings - Remove the caps of the lubrication connectors. - Inject the lubricant into each lubrication connector,  LUBRICANTS AND FUEL. - Refit the caps of the lubrication connectors. SHAFT CYLINDER RING 220 TJ  2 - DESCRIPTION: STICKERS: STRUCTURE LUBRICATION.
  • Page 125 SHAFT CYLINDER RING 220 TJ+  2 - DESCRIPTION: STICKERS: STRUCTURE LUBRICATION. 3 - 35...
  • Page 126 LUBRICATE Telescope IMPORTANT Lubricate the telescope more often when the platform is operating in a dusty environment. - Switch on the platform. Start the engine. - Raise the jib slightly. - Fully extend the telescope. NOTE: Make sure that the basket does not hit the ground. Lift the jib again if necessary. - Check the sliding surfaces of the pads: •...
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  • Page 128  500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICE AT 250 HOURS OF SERVICE. CHECK Levelling sensor IMPORTANT It is essential that the platform is in the transport position with the turntable and the basket in the neutral position, the jib must be fully lowered. Refer to the platform repair manual if the levelling sensor is not correctly calibrated.
  • Page 129 CHECK Telescope setting IMPORTANT Not adhering to this instruction could damage the telescope. It is recommended that the telescope wedging is adjusted if the clearances are higher than the maximum values,  REPAIR MANUAL. - Check all the wheel nut tightening torques •...
  • Page 130 CHECK Tightening of the fixing screws for the crown gear IMPORTANT The tightening of the screws should be checked at the latest after the first 50 hours of service, then every 500 hours of service. Not observing this instruction may cause failure of the fixing screws and damage to the crown gear. - Remove the right and left frame covers.
  • Page 131 CHECK Hydraulic hoses IMPORTANT Always use a piece of paper or cardboard to check there are no hydraulic oil leaks. Replace any damaged hydraulic hoses. NOTE: The left and right turntable covers are open. The left and right frame covers have been removed. - Open the swivelling engine plate,  OCCASIONAL OPERATION.
  • Page 132 REPLACE Fuel filter cartridge IMPORTANT Never smoke or approach with a flame when the fuel filter cartridge is being replaced. Never use the platform without the fuel filter cartridge or if it is damaged. NOTE: The right and left turntable covers are open. - Clean the outside of the fuel filter with a clean cloth.
  • Page 133 REPLACE Engine oil REPLACE Engine oil filter IMPORTANT The replacement of the engine oil and the engine oil filter should be performed at the latest after the first 50 hours of service, then every 500 hours of service. NOTE: The right and left turntable covers are open. CHANGE THE OIL - Switch on the platform.
  • Page 134 REPLACE Dry air filter cartridge IMPORTANT Never use the platform with a damaged air filter unit. Replace it if there is any doubt about its condition. Never use the platform without the dry air filter cartridge or if it is damaged. Never use the platform without the dry air filter safety cartridge or if it is damaged.
  • Page 135 REPLACE Turntable rotation motor oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NOTE: The right and left turntable covers are open. CHANGE THE OIL - Place a drain tank under the drain plug - Remove the drain plug and the filler plug - Wait until the crankcase is completely drained.
  • Page 136 REPLACE Hydrostatic transmission filter cartridge IMPORTANT Never use the platform without the hydrostatic transmission filter cartridge or if it is damaged. NOTE: The left turntable cover is open. Clean the outside of the hydrostatic transmission filter with a clean cloth. - Place a drain tank underneath.
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  • Page 138  1000H - PERIODIC SERVICE - EVERY 1000 HOURS OF SERVICE OR 2 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS AND 500 HOURS OF SERVICE. CLEAN Fuel tank IMPORTANT Never smoke or approach with a flame when the fuel tank is being cleaned. - Open the right-hand turntable cover.
  • Page 139 REPLACE Coolant IMPORTANT Wait until the engine cools if it has been running for a while. Do not remove the radiator cap until the engine is completely cooled. NOTE: The left turntable cover is open. - Open the swivelling engine plate,  OCCASIONAL OPERATION.
  • Page 140 REPLACE Front and rear axle differential oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NOTE: Check the oil in the axle differentials one by one. CHANGE THE OIL - Clean the outside of the axle differential with a clean cloth. - Place a drain tank under the 3 drain plugs - Remove the 3 drain plugs and the filler plug - Wait until the axle differential is completely drained.
  • Page 141 REPLACE Hydraulic oil CLEAN Filling filter and suction strainer IMPORTANT It is recommended that the oil is slightly warm before being changed. There can be a difference in level of 10 mm to 20 mm between hot and cold oil. It is recommended the level is checked again when the hydraulic oil is hot.
  • Page 142 CHECK Engine silent blocks * CHECK Engine speeds * CHECK Valve lash * CHECK Injectors * CHECK Hydrostatic transmission circuit pressure * CHECK Speeds of hydraulic movements * CHECK Condition of cylinders * CHECK Condition of electric wiring * REPLACE Air intake line and air suction hose * REPLACE Hoses and hose clamps for the coolant radiator *...
  • Page 143  2000H - PERIODIC SERVICE - EVERY 2000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 250 HOURS, 500 HOURS AND 1000 HOURS OF SERVICE. CHECK Coolant and oil radiators * CHECK Water pump and thermostat * CHECK Injection pump * CHECK...
  • Page 144 - Always use suitable jack stands to secure the raised platform. IMPORTANT Weight of a wheel = 290 kg NOTE: We recommend the use of the MANITOU hydraulic jack Part No. 505507 and the MANITOU safety jack stand Part No. 554772. - Loosen the wheel nuts slightly.
  • Page 145 BLEED The fuel supply circuit IMPORTANT Never smoke or approach with a flame when the fuel supply circuit is being bled. Always bleed the fuel supply circuit when: - The fuel tank has been drained and then filled. - There has been a fuel breakdown and then the fuel tank has been filled. - A component of the fuel supply circuit has been cleaned or replaced.
  • Page 146 REPLACE Fuses/relays MAIN FUSE BOX - Open the right-hand turntable cover. - Locate the main fuse box - Remove the cover of the box. - Replace the appropriate fuse. - Put the box cover.back in place. - Close the right-hand turntable cover panel. Backup pump power supply 250 A fuse General power supply...
  • Page 147 GROUND CONTROL PANEL FUSES/RELAYS - Open the right-hand turntable cover. - Unlock and open the ground control panel - Replace the appropriate fuse/relay. - Close the ground control panel - Close the right-hand turntable cover panel. Engine starter button 5 A fuse Interface screen power supply CEK 20 5 A fuse Interface screen CEK 20 and basket control panel...
  • Page 148 OCCASIONAL OPERATION Swivelling engine plate IMPORTANT - Always use the handle to manipulate the swivelling engine plate. - Ensure the safety slide is in position (swivelling engine plate locked) before working on the platform. OPEN THE SWIVELLING ENGINE PLATE - Open the left-hand turntable cover. - Remove the screw, nut and washer - Pull the handle to pivot the engine plate.
  • Page 149 WINCH Platform IMPORTANT Before putting the platform into freewheel: - The platform must be on a level surface. - The wheels must be chocked. The basket must be empty when the platform is being winched. FREEWHEEL AND WINCH - Attach the winch to the platform's lashing points,  2 - DESCRIPTION: STICKERS: LASHING POINTS.
  • Page 150 • Unscrew the 4 screws completely. • Change the 4 seals • Lubricate the screws with MANITOU BLACK MULTI-PURPOSE LUBRICANT (  LUBRICANTS AND FUEL) and put them back in place. • Adjust the distance between the body of the axles and the screw heads = 34 mm ±0.5 mm.
  • Page 151 SLING Platform NOTE: The platform is in the transport position. The turntable and the basket are in the neutral position. The jib is completely lowered. The turntable is locked. (  2 - DESCRIPTION: SAFETY COMPONENTS: TURNTABLE LOCKING PIN). - Locate the platform's 4 slinging points,  2 - DESCRIPTION: STICKERS: SLINGING POINTS.
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  • Page 153 4 -  ACCESSORIES 4 - 1...
  • Page 154 4 -  ACCESSORIES INTRODUCTION PIPE SUPPORT Part no. 52571261OPT PANEL SUPPORT Part No. 52571261OPT INTRODUCTION IMPORTANT INSTALLATION AUTHORISED ONLY AUTHORISED ON PLATFORM 220 TJ+, INSTALLATION PROHIBITED ON PLATFORM 220 TJ. The accessories, PIPE SUPPORT and PANEL SUPPORT cannot be installed at the same time on the same platform: - It is essential to remove the PANEL SUPPORT if the PIPE SUPPORT is installed.
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  • Page 156 PIPE SUPPORT Part no. 52571261OPT INSTALLATION IMPORTANT INSTALLATION AUTHORISED ONLY AUTHORISED ON PLATFORM 220 TJ+, INSTALLATION PROHIBITED ON PLATFORM 220 TJ. It is essential to replace the nuts 5 each time an accessorie is installed. Inspect all the other accessorie components before each new installation and replace them if necessary. Clean the stickers to make them legible.
  • Page 157 - Place the second cradle 1 in the basket between the two pipes A2 and B2 and screw it to the basket like the first cradle. NOTE: position the safety sticker facing outwards. - Adjust the distance between the two cradles 1. - Tighten the nuts 5 crosswise: •...
  • Page 158 INSTRUCTIONS FOR USE IMPORTANT Check that the pipe support is correctly adjusted, ADJUSTMENT. The machine and the basket should be level before fitting the pipe(s) on the pipe support. The length of the pipe(s) should not be greater than the width of the basket. The pipe(s) should be centred with the basket.
  • Page 159 ADJUSTMENT IMPORTANT The supports must be resting on the floor of the basket. The supports must be fitted symmetrically on each side of the basket and must be perpendicular to the basket floor. - Loosen the nuts 2. - Adjust the width between the cradles 1. - Retighten the nuts 5 crosswise: •...
  • Page 160 PANEL SUPPORT Part No. 52571261OPT INSTALLATION IMPORTANT INSTALLATION AUTHORISED ONLY AUTHORISED ON PLATFORM 220 TJ+, INSTALLATION PROHIBITED ON PLATFORM 220 TJ. It is essential to replace the nuts 6 and 13 each time an accessorie is installed. Inspect all the other accessorie components before each new installation and replace them if necessary. Clean the stickers to make them legible.
  • Page 161 IMPORTANT Only configurations I and II are authorised - Choose one of the two configurations: CONFIGURATION Minimum panel width (ft) (6.5) Maximum panel width (ft) Maximum panel height (ft) - Remove the screws A or B (screw 11, washers 12 and nuts 13) depending on the configuration chosen.
  • Page 162 DISMANTLING IMPORTANT It is essential the nuts 6 are replaced for each new accessorie installation. It is recommended that they are discarded after each dismantling and replaced for the next installation. It is recommended that all the other components are inspected after each dismantling of the accessorie and replaced if necessary. Store the accessorie in a clean, dry place.
  • Page 163 INSTRUCTIONS FOR USE IMPORTANT The machine and the basket should be level before fitting the panel(s) on the panel support. The panel(s) should be centred with the basket. - Place the machine in the transport position on level ground. - If required, adjust the basket height. - Level the basket.
  • Page 164 IMPORTANT Only configurations I and II are authorised, INSTALLATION to modify the configuration. CONFIGURATION Minimum panel width (ft) (6.5) Maximum panel width (ft) Maximum panel height (ft) PIPE SUPPORT STICKER Part No. 52557917 Indicates the maximum permissible weight on the panel support and the maximum dimensions of the panel(s).

This manual is also suitable for:

220tj+