Manitou 150 AETJ Operator's Manual
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Manitou 150 AETJ Operator's Manual

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647536
EN (26/11/2020)
150 AETJ
150 AETJC
150 AETJ 3D
150 AETJC 3D
170 AETJ L
OPERATOR'S MANUAL
(ORIGINAL MANUAL)

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Summary of Contents for Manitou 150 AETJ

  • Page 1 647536 EN (26/11/2020) 150 AETJ 150 AETJC 150 AETJ 3D 150 AETJC 3D 170 AETJ L OPERATOR'S MANUAL (ORIGINAL MANUAL)
  • Page 2 - Descriptions and figures are non-binding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 MANITOU BF. Any violation of the above is subject to civil and criminal penalties. The logos and visual identity of the company are property of MANITOU BF and may not be used without express formal authorization.
  • Page 4 1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE...
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 6 1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR PLATFORM A – SUITABILITY OF THE PLATFORM FOR THE TASK ........... . 1-4 B - ADAPTING THE PLATFORM TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 7 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME 1-14 INTRODUCTION 1-14 PREPARING THE PLATFORM 1-14 PROTECTING THE ENGINE (DIESEL PLATFORM) 1-14 BATTERY CHARGING (ELECTRIC PLATFORM) 1-14 PROTECTING THE PLATFORM 1-14 BRINGING THE PLATFORM BACK INTO SERVICE 1-14 DISPOSING OF THE PLATFORM 1-15...
  • Page 8 A – SUITABILITY OF THE PLATFORM FOR THE TASK - MANITOU has ensured that this platform is suitable for use under the standard operating conditions defined in this operator’s manual, with an OVERLOAD test coefficient of 1.25 and an OPERATIONAL test coefficient of 1.1, as stipulated in harmonised standard EN 280 for MPLP (Mobile Personnel Lifting Platforms).
  • Page 9 C - MODIFYING THE PLATFORM IMPORTANT It is strictly prohibited to replace platform components with components not approved by Manitou (batteries, wheels, basket, etc.). IMPORTANT It is strictly forbidden to change the structure and settings of the various components of your platform (hydraulic pressure, calibrating limiters, engine speed, sensors, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.
  • Page 10 INSTRUCTIONS FOR THE OPERATOR INTRODUCTION IMPORTANT The risk of accident while using, servicing or repairing your platform can be reduced if you follow the safety instructions and preventive measures detailed in these instructions. Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your platform may lead to serious, even fatal accidents.
  • Page 11 - Ensure that the guard rail and/or the access gate (according to model) is fully in the locked position before operating the platform from the basket. - MANITOU recommends a safety harness in the operator’s size be provided when the platform is in use (for the harness attachment in the basket,  2 - DESCRIPTION).
  • Page 12 C - ENVIRONMENT - Comply with site safety regulations. - The platform can be operated from the ground: ensure that you forbid access. - If you have to use the platform in a dark area or at night, make sure it is equipped with working lights. - The platforms may not be used as cranes or elevators for the permanent transport of people or materials, nor as jacks or supports.
  • Page 13 IMPORTANT Do not use this machine during lightning storms, snow storms, during frosty periods or in hazardous weather conditions. In case of strong wind exceeding 45 km/h, do not make any movement that may endanger the platform’s stability. - To visually recognise this wind speed, refer to the empirical wind evaluation scale below: BEAUFORT scale (wind speed at a height of 10 m on a flat site) Speed Speed...
  • Page 14 F - OPERATING THE PLATFORM SAFETY INSTRUCTIONS IMPORTANT Operators should be aware of the risks connected with using the platform, notably: - Risk of losing control. - Risk of losing lateral and frontal stability of the platform. The operator must remain in control of the platform. - Do not carry out operations which exceed the capacities of your platform.
  • Page 15 INSTRUCTIONS FOR WELDING AND BLOW TORCH WORK ON AN EXTERNAL STRUCTURE IMPORTANT Ensure that there are no hydraulic or electrolyte leaks on the platform. IMPORTANT When welding, work in the opposite direction from the control console to avoid sparks damaging it. Any welding and cutting (blow torch) work from the basket on a building’s metallic structures requires the following precautions to be taken: A - WITH AN ELECTRICAL WELDING SET...
  • Page 16 PLATFORM MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Read the operator’s manual carefully. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - DIESEL PLATFORM: • Make sure the area is adequately ventilated before starting up the platform. •...
  • Page 17 IMPORTANT Welding operations for the purposes of maintenance or repairs must only be carried out by persons authorised by MANITOU. WASHING THE PLATFORM - Clean the platform or at least the area concerned before any intervention.
  • Page 18 IF THE PLATFORM IS NOT TO BE USED FOR A LONG TIME INTRODUCTION The following recommendations are intended to prevent the platform from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the platform is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
  • Page 19 • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your platform to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
  • Page 20 1 - 16...
  • Page 21 2 -  DESCRIPTION 2 - 1...
  • Page 22 2 -  DESCRIPTION "CE" DECLARATION OF CONFORMITY 02/2017 "CE" DECLARATION OF CONFORMITY 03/2017 STICKERS IDENTIFICATION OF THE PLATFORM 2-17 SPECIFICATIONS 2-18 DIMENSIONS AND DIAGRAM 2-22 150 AETJ (150 AETJC) - 150 AETJ 3D (150 AETJC 3D) DIMENSIONS AND DIAGRAM 2-26 170 AETJ L SAFETY COMPONENTS 2-28 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL 2-30 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET 2-32...
  • Page 23 2 - 3...
  • Page 24 "CE" DECLARATION OF CONFORMITY 02/2017 DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original)  Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique, : Manitou BF Holder of the technical file Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249...
  • Page 25 "CE" DECLARATION OF CONFORMITY 03/2017 DECLARATION “CE” DE CONFORMITE (originale) “EC” DECLARATION OF CONFORMITY (original)  Constructeur, : Manitou BF manufacturer Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249 Address 44158 - ANCENIS - CEDEX - FRANCE Titulaire du dossier technique, : Manitou BF Holder of the technical file Adresse, : 430, RUE DE L’AUBINIERE - B.P 10249...
  • Page 26 2 - 6...
  • Page 27 2 - 7...
  • Page 28 STICKERS IMPORTANT Clean all stickers so that they are legible. Any stickers which are illegible or damaged must be replaced. Check that the stickers are present after replacing any spare parts. 1 - WHITE ARROW ...............Part No. 498327 ....2-10 2 - BLACK ARROW .
  • Page 29 15 2 9 18 11 15 18 9 9 18 2 - 9...
  • Page 30 1 - WHITE ARROW Part No. 498327 Indicates forward driving direction,  OPERATING THE PLATFORM: TRANSPORT/ WORKING POSITION. 2 - BLACK ARROW Part No. 498326 Indicates reverse driving direction,  OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. 3 - WHEEL LOAD Part No. 679342 150 AETJ (150 AETJC) - 150 AETJ 3D (150 AETJC 3D) 4 - WHEEL LOAD Part No. 516913 170 AETJ L...
  • Page 31 6 - EMERGENCY CONTROL PROCEDURE Part No. 683279 150 AETJ 3D (150 AETJC 3D) Indicates the procedure to be followed for using the emergency jib rotation controls. NOTE: e RESCUE PROCEDURE. 7 - GROUND SAFETY INSTRUCTIONS Part No. 830065 (1) / 685608 (2) Indicates: : That the safety and operating instructions must be read before using the platform. : That the platform must not be towed in the event of breakdown.
  • Page 32 9 - LASHING POINT Part No. 598895 (1) / 833041 (2) Indicates the location of the platform's anchoring points,  PLATFORM OPERATION: SECURING THE PLATFORM. NOTE: (1) = 1st version. (2) = 2nd version. The reference (1) must be replaced by reference (2) for spare parts orders.
  • Page 33 12 - BATTERY SAFETY Part No. 683241 (1) / 314569 (2) Indicates: : That the battery cut-off must be set to the off position"OFF" before connecting the battery charger. : That the emergency stop button and the battery cut-off must be set to the off position"OFF"...
  • Page 34 14 - HAND CRUSHING HAZARD Part No. 679451 (1) / 676988 (2) Indicates that it is strictly forbidden to place your hands or any other part of the body in the lifting mechanism components (arms, jib, basket, etc.). NOTE: (1) = 1st version. (2) = 2nd version. The reference (1) must be replaced by reference (2) for spare parts orders.
  • Page 35 17 - HARNESS ATTACHMENT POINT Part No. 684503 (1) / 834438 (2) Indicates the location of the safety harness attachment points,  SAFETY COMPONENTS: HARNESS ATTACHMENT POINTS. NOTE: (1) = 1st version. (2) = 2nd version. The reference (1) must be replaced by reference (2) for spare parts orders.
  • Page 36 21 - HYDRAULIC OIL Part No. 597652 This indicates that the tank is intended to contain only hydraulic oil. 22 - LIVE COMPONENTS Part No. 52720522 DEPENDING ON VERSION Indicates the presence of live components, even if the battery cut-off is in the off position. 52720522-# 2 - 16...
  • Page 37 IDENTIFICATION OF THE PLATFORM As our policy is to promote constant improvement of our products, our range of platforms may undergo certain modifications, without obligation for us to advise our customers. When you order parts, or when you require any technical information, always specify: NOTE: We recommend that you write these numbers down in the places provided for this purpose when you receive the access platform so that you can pass them on more easily when required.
  • Page 38 SPECIFICATIONS 150 AETJ 150 AETJ 3D LOAD SPECIFICATIONS 170 AETJ L ± (150 AETJC) (150 AETJC 3D) Platform - Maximum load capacity of the basket - Maximum wind speed for external use km/h - Maximum number of occupants for internal use - Maximum number of occupants for external use - Authorized maximum tilt °...
  • Page 39 150 AETJ 150 AETJ 3D MOTOR / TRANSMISSION 170 AETJ L ± (150 AETJC) (150 AETJC 3D) Wheel motor - Type Electric (SEPEX) - ISKRA - Power 2 x 4.5 - Voltage - S2 - temporary operation - S3 - alternate operation Wheel reduction gear - Supplier BONFIGLIOLI - Reduction ratio 51.8 Steering/directional wheels - front/rear 2 / 0...
  • Page 40 150 AETJ 150 AETJ 3D ELECTRICAL SYSTEM 170 AETJ L ± (150 AETJC) (150 AETJC 3D) Battery (original equipment - standard) - Quantity - Type Traction - HAWKER / GNB - Capacity C5 - Capacity C20 - Rated voltage - Control system voltage - EARL cycle 44 (HAWKER) / 46 (GNB) Battery charger (original equipment) - Type - Maximum current...
  • Page 41 2 - 21...
  • Page 42 DIMENSIONS AND DIAGRAM 150 AETJ (150 AETJC) - 150 AETJ 3D (150 AETJC 3D) WHEELS ( 600X190) WHEELS (27X10X12) 6,050 6,085 4,400 4,450 2,000 1,000 1,970 2,005 2,080 2,115 1,500 1,650 1,870 1,794 3,960 4,046 4,820 4,820 2,640 2,790 ° 32.5 44.5 2 - 22...
  • Page 43 WHEELS ( 600X190) WHEELS (27X10X12) 6,300 2,665 12,985 13,020 7,105 7,165 7,200 3,425 11,835 11,870 16 m 15 m 14 m 13 m 12 m 11 m 10 m 2 - 23...
  • Page 44 ONLY FOR 150 AETJ 3D (150 AETJC 3D) 2818 3050 2 - 24...
  • Page 45 2 - 25...
  • Page 46 DIMENSIONS AND DIAGRAM 170 AETJ L WHEELS (600X190) WHEELS (27X10X12) 6,840 6,875 5,120 5,155 2,000 1,000 1,970 2,005 2,040 2,075 1,750 1,910 2,005 1,970 4,300 4,400 5,600 5,600 2,890 2,950 ° 32.5 44.5 2 - 26...
  • Page 47 WHEELS ( 600X190) WHEELS (27X10X12) 8,130 2,840 14,905 14,945 8,930 7,160 7,195 3,600 13,750 13,785 10 m 11 m 18 m 17 m 16 m 15 m 14 m 13 m 12 m 11 m 10 m 10 m 11 m 2 - 27...
  • Page 48 SAFETY COMPONENTS GUARDRAIL IMPORTANT Do not attach the guardrail with a clamp, twine or any device that could prevent it from functioning properly. - Raise the guardrail and keep it raised to get in and out of the basket. HARNESS ATTACHMENT POINTS IMPORTANT Only one operator is permitted to use each attachment point.
  • Page 49 2 - 29...
  • Page 50 CONTROL PANEL AND SAFETY DEVICES AT GROUND LEVEL IMPORTANT The front, rear, left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. FIRST VERSION SECOND VERSION 2 - 30...

  • Page 51: Table Of Contents

    1 - EMERGENCY STOP BUTTON....................2-34 2 - IGNITION SWITCH .
  • Page 52 CONTROL PANEL AND SAFETY DEVICES IN THE BASKET IMPORTANT The front, rear, left and right are defined in OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. FIRST VERSION SECOND VERSION 2 - 32...
  • Page 53 21 - EMERGENCY STOP BUTTON....................2-39 22 - HORN BUTTON .

  • Page 54: Emergency Stop Button

    1 - EMERGENCY STOP BUTTON FIRST VERSION IMPORTANT In all cases this control takes priority, even if the movements are executed from the basket control panel or the box. Movements may stop suddenly if the emergency stop is activated. 2 positions: - OFF (locked): Press the knob to cut off the movements.

  • Page 55: Basket Rotation Switch

    4 - BASKET ROTATION SWITCH Illustration = second version. - Press and hold down the activation button. TURN BASKET TO THE LEFT - Push and hold the switch to the left. - Release it or release the activation button to stop. TURN BASKET TO THE RIGHT - Push and hold the switch to the right.

  • Page 56: Secondary Arm Switch

    9 - SECONDARY ARM SWITCH Illustration = second version. - Press and hold down the activation button. RAISE THE SECONDARY ARM - Push and hold the switch upwards. - Release it or release the activation button to stop. LOWER THE SECONDARY ARM - Push and hold the switch downwards.

  • Page 57: Overload Alarm Light

    13 - OVERLOAD ALARM LIGHT Illustration = second version. The indicator lamp flashes and the audible alarm sounds continuously when the load in the basket has reached maximum capacity. All the platform's functions are locked,  OPERATING THE PLATFORM: LOCKED FUNCTIONS. - To stop the overload alarm: •...

  • Page 58: Orange Flashing Light (Option)

    17 - ORANGE FLASHING LIGHT (OPTION) The orange flashing light flashes when the functions are activated and while the platform is being driven/steered. 18 - TILT SENSOR A light on the tilt sensor indicates its operating status: - On: The maximum tilt has not been reached. - Off: The maximum tilt has been reached.

  • Page 59: Emergency Stop Button

    21 - EMERGENCY STOP BUTTON FIRST VERSION IMPORTANT In all cases this control takes priority, except when the movements are executed from the ground control panel. Movements may stop suddenly if the emergency stop is activated. 2 positions: - OFF (locked): Press the knob to cut off the movements. - ON (unlocked): Turn the knob clockwise a quarter turn and release it.

  • Page 60: Control Handle

    23 - CONTROL HANDLE Illustration = second version. IMPORTANT The proportional control handle must be operated smoothly, without jolting. The control handle enables use of all the platform functions. DRIVING AND BRAKING - Refer to the activation switch STEER TO THE LEFT - Press and hold down trigger - Press and hold down button - Release it or release the trigger to stop.

  • Page 61: Basket Tilting Activation Switch And Indicator Lamp

    TURN THE JIB (ONLY FOR 150 AETJ 3D (150 AETJC 3D)) - Put the switch in the position. - Press and hold down the trigger of the control handle. - Turn the jib to the left: • Push and hold the control handle to the left. •...

  • Page 62: Telescopic Arm Activation Switch And Indicator Lamp

    27 - TELESCOPIC ARM ACTIVATION SWITCH AND INDICATOR LAMP Illustration = second version. The control handle and the trigger on the control handle must be released before activating the function. - Push the switch forward and release it to activate the function. Result: The light comes on.

  • Page 63: Operation Activation Switch And Indicator Lamp

    30 - OPERATION ACTIVATION SWITCH AND INDICATOR LAMP Illustration = second version. IMPORTANT Always refer to the colors of the direction arrows on the chassis and on the control panel in the basket before driving/ steering the platform. The control handle and the trigger on the control handle must be released before activating the function.

  • Page 64: Tilt Alarm Light

    33 - AUDIBLE ALARM The audible alarm sounds: - Once when the platform is powered on. - Intermittently when the platform is on a steep slope,  TILT ALARM LIGHT. - Continuously when the basket load has reached maximum capacity,  OVERLOAD ALARM INDICATOR LAMP and OVERLOAD/FAULT ALARM INDICATOR LAMP.
  • Page 65 DESCRIPTION OF THE MULTI-FUNCTION DISPLAY BATTERY CHARGE LEVEL The bar graph indicates the battery charge level from 0% to 100%, with each segment representing 10%. It flashes when the batteries are below 30% charge. Examples: = 100%: • The batteries are fully charged. = 20%: •...
  • Page 66 HOUR COUNTERS Two counters are displayed: : Daily hour counter (P). It can be reset, see below. : Functions counter (T). It cannot be reset. Both are incremented when a function is activated and when driving/steering the platform. They are displayed one after the other when no function is activated. The functions counter (T) is the only one displayed when a function is activated.
  • Page 67 The audible alarm may sound depending on the fault. Certain functions may be locked depending on the fault. The platform must be stopped as soon as possible and checked by a qualified service technician approved by Manitou. Alarm indicator light flashing codes - 1 flash every 2 seconds: Parameters fault.
  • Page 68 OPERATING THE PLATFORM IMPORTANT Part 1 - INSTRUCTIONS AND SAFETY INSTRUCTIONS must be read and understood before operating the platform. TRANSPORT/WORKING POSITION TURN TO THE RIGHT DRIVE FORWARD DRIVE BACKWARD TURN TO THE LEFT FRONT WHEELS REAR WHEELS TRANSPORT POSITION The platform in the transport position when: - The main arm is completely lowered.
  • Page 69 OPERATION FROM THE GROUND LEVEL CONTROL PANEL IMPORTANT  CONTROL PANEL AND SAFETY DEVICES ON THE GROUND for detailed information about the ground controls. SWITCH THE PLATFORM ON - Turn the battery cut-off to the ON position. - Turn the ignition switch to position to activate the functions from the ground level control panel.
  • Page 70 OPERATION FROM THE BASKET CONTROL PANEL IMPORTANT  CONTROL PANEL AND SAFETY DEVICES IN THE BASKET for detailed information about the controls in the basket. Make sure that the basket is level before putting the platform in working position,  OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. The turntable covers can be locked with padlocks.
  • Page 71 LOCKED FUNCTIONS Some or all functions are locked (refer to the tables below): - When the basket load has reached maximum capacity (OVERLOAD ALARM). - When the platform is on a steep slope (TILT ALARM). TRANSPORT POSITION GROUND CONTROLS OVERLOAD ALARM TILT ALARM RAISE THE MAIN ARM LOCKED...
  • Page 72 CHARGE THE BATTERIES IMPORTANT Always charge the battery in a well-ventilated area, protected from sunlight and rain. Do not charge the batteries during a lightning storm. Do not charge the batteries if the electrolyte temperature is over 40 °C. Always remove the battery covers during charging. Ensure that the battery terminals cannot come into contact with metal objects.
  • Page 73 2 - 53...
  • Page 74 TRANSPORTING THE PLATFORM IMPORTANT Check that the safety instructions associated with the flatbed have been correctly applied before loading the platform and ensure that the driver of the vehicle has been informed of the dimensional characteristics and total weight of the platform. Make sure that the dimensions and load capacity of the flatbed are adequate for transporting the platform,  SPECIFICATIONS.
  • Page 75 CONFIGURE THE PLATFORM FOR TRANSPORT IMPORTANT Turntable rotation is prohibited once on the flatbed. The turntable must be locked once on the flatbed,  SAFETY COMPONENTS: TURNTABLE LOCKING PIN. The platform must be transported in TRANSPORT POSITION or in FOLDED POSITION TRANSPORT POSITION NOTE: The platform is switched on.
  • Page 76 SECURING THE PLATFORM IMPORTANT Turntable rotation is prohibited once on the flatbed. The turntable must be locked once on the flatbed,  SAFETY COMPONENTS: TURNTABLE LOCKING PIN. NOTE: The platform is powered down. The platform is in TRANSPORT position or FOLDED position,  CONFIGURING THE PLATFORM FOR TRANSPORT.
  • Page 77 NOTE: The platform is powered down. The platform is in TRANSPORT position or FOLDED position,  CONFIGURING THE PLATFORM FOR TRANSPORT. The turntable is locked. - Ensure that the platform is switched off: The ignition switch must be in the position, the key must be removed and the battery cut-off must be in the OFF position.
  • Page 78 RESCUE PROCEDURE IMPORTANT This procedure should be read and fully understood by the operator and any other persons likely to be involved with working on the platform in the event of a breakdown or someone getting trapped in the basket. IF THE PLATFORM IS WORKING CORRECTLY Illustration = second version.
  • Page 79 A - TILT BASKET UP 1 - Turn the valve knob counterclockwise until it stops, push until it stops, turn counterclockwise until it stops and then release. 2 - Pump to tilt the basket up, stop when the desired position is reached. 3 - Turn the valve knob clockwise until it stops, release it and then turn it clockwise until it stops.
  • Page 80 G - RAISE THE MAIN ARM 1 - Turn the valve knob counterclockwise until it stops, push until it stops, turn counterclockwise until it stops and then release. 2 - Pump to raise the main arm, stop when the desired position is reached.
  • Page 81 M - STEER TO THE LEFT 1 - Push and hold the valve knob 2 - Pump to steer to the left, stop when the desired position is reached. 3 - Release the valve knob . Do up the plug. N - STEER TO THE RIGHT 1 - Pull and hold the valve knob 2 - Pump to steer to the right, stop when the desired position is reached.
  • Page 82 IN THE EVENT OF FAILURE OF THE PLATFORM Second version. IMPORTANT The tilt alarm system may no longer be activated and the platform may tip over. Activate the functions with extreme caution and check for obstructions at all times. IMPORTANT Operate the valve knobs carefully to avoid damaging the hydraulic distributor and the hydraulic block.
  • Page 83 A - RETRACT THE TELESCOPIC ARM 1 - Press and hold down the valve button 2 - Pump to retract the telescopic arm, stop when the desired position is reached. Release the valve button Note: remove the lever, put it back in place and close the right-hand turntable cover when no other machine functions are necessary.
  • Page 84 G - LOWER THE MAIN ARM 1 - Turn the valve knob clockwise until it stops. 2 - Pump to lower the main arm, stop when the desired position is reached. 3 - Turn the valve knob counterclockwise until it stops. Note: remove the lever, put it back in place and close the right-hand turntable cover when no other machine functions are necessary.
  • Page 85 M - STEER THE PLATFORM TO THE LEFT 1 - Turn the valve knob clockwise until it stops. 2 - Pump to steer the platform to the left, stop when the desired position is reached. 3 - Turn the valve knob counterclockwise until it stops.
  • Page 86 Q -  TURN THE JIB TO THE LEFT (ONLY FOR 150 AETJ 3D (150 AETJC 3D)) 1 - Turn the valve knob counterclockwise until it stops, pull until it stops, turn counterclockwise until it stops and then release. 2 - Pump to turn the jib to the left, stop when the desired position is reached.
  • Page 87 OPTIONS SECONDARY PROTECTION SYSTEM SPS - FIRST VERSION "SAFEMANSYSTEM" IMPORTANT Activate the platform controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The platform can be used, but the secondary protection system SPS "SafeManSystem" is deactivated; consult the maintenance personnel.
  • Page 88 SECONDARY PROTECTION SYSTEM SPS - SECOND VERSION IMPORTANT Activate the platform controls extremely carefully during attempts at clearance. If the audible alarm sounds intermittently and rapidly and the flashing light SPS flashes rapidly: The platform can be used, but the secondary protection system SPS is deactivated; consult the maintenance personnel. NOTE: The audible alarm sounds once and the flashing light SPS flashes several times when the platform is powered up.
  • Page 89 3 -  MAINTENANCE 3 - 1...
  • Page 90 3 -  MAINTENANCE INTRODUCTION ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT DAILY AND WEEKLY MAINTENANCE MANDATORY SERVICING AND PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION LUBRICANTS 3-10 Ü  DAILY MAINTENANCE 3-12 Ü  WEEKLY MAINTENANCE 3-22 ÜŒ  50H - PERIODIC MAINTENANCE - EVERY 50 HOURS OF SERVICE OR 3 MONTHS 3-26 ܍...
  • Page 91 • Efficient help with diagnosis. • Improvements due to experience feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the access platform and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 92 DAILY AND WEEKLY MAINTENANCE IMPORTANT DAILY MAINTENANCE MUST BE CARRIED OUT BY THE OPERATOR BEFORE USING THE PLATFORM. WEEKLY MAINTENANCE MUST BE CARRIED OUT BY THE MAINTENANCE PERSONNEL. Ü  DAILY MAINTENANCE - CHECK General inspection................. . 3-12 - CHECK Hydraulic oil level .
  • Page 93 MANDATORY SERVICING AND PERIODIC MAINTENANCE IMPORTANT MANDATORY SERVICING AND PERIODIC MAINTENANCE MUST BE CARRIED OUT BY AN APPROVED PROFESSIONAL FROM THE MANITOU NETWORK. MAINTENANCE SCHEDULE This schedule enables the periodic maintenance on the platform to be kept up to date by reporting the total number of hours worked and the date of the service.
  • Page 94 1400 H 1350 H 1450 H 1500 H 1550 H Ü SCHEDULE or 7 YEARS Ü Œ Œ  Ž Œ Œ  Œ PERIODIC MAINTENANCE Ü MACHINE COUNTER Ü DATE OF SERVICING 1600 H 1800 H 1650 H 1700 H 1750 H Ü SCHEDULE or 8 YEARS or 9 YEARS Ü...
  • Page 95 Ü MANDATORY SERVICE - FIRST 50 HOURS ALSO PERFORM THE MONTHLY MAINTENANCE. This service must be carried out in the first 50 hours of service. - CHECK Wheel nut tightening ................3-22 - CHECK Tightening of electrical connections .
  • Page 96 ÜŒ  50H - PERIODIC MAINTENANCE - EVERY 50 HOURS OF SERVICE OR 3 MONTHS ALSO PERFORM THE DAILY AND WEEKLY MAINTENANCE. - CHECK Emergency controls................. 3-26 - CHECK Tightening of electrical connections .
  • Page 97 ÜŽ  200H - PERIODIC MAINTENANCE - EVERY 200 HOURS OF SERVICE OR 1 YEAR HYDRAULIC RETURN FILTER CARTRIDGE Part No.: 599004 Ü  OTHER FILTER CARTRIDGES SUCTION STRAINER Part No.: 598623 3 - 9...
  • Page 98 USE THE RECOMMENDED LUBRICANTS: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of the hydraulic oil may be requested depending on the rate of use.
  • Page 99 3 - 11...

  • Page 100: Check

    Ü  DAILY MAINTENANCE CHECK General inspection IMPORTANT Consult the maintenance personnel if there is doubt about the condition of the platform. NOTE: The turntable covers must be opened to carry out the general inspection of the platform. They must be closed once finished.

  • Page 101: Check Battery Charge Level

    CHECK Battery charge level IMPORTANT If there is doubt about the battery charge, refer to the maintenance personnel. Do not use the platform if the battery charge level is lower than 30%. - Switch the platform on. - Check the battery charge level displayed on the LCD indicator.

  • Page 102: Check Platform Controls

    CHECK Platform controls IMPORTANT  2 - DESCRIPTION for more information on the control panels on the ground and in the basket. Select a test area on a firm, level surface that is free of any obstacles. Look around and above you when maneuvering the platform (lifting, rotation, etc.). Pay particular attention to electric lines and any object that may be within the platform’s field of operation.
  • Page 103 TILT ALARM The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D) are in neutral position. The jib is completely lowered. - Open the right-hand turntable cover. - Locate the leveling sensor. - Press and hold the leveling sensor.
  • Page 104 CONTROL PANEL IN THE BASKET OVERLOAD ALARM The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D)) are in neutral position. The jib is completely lowered. There is a 200 kg load in the basket. - Turn the ignition switch to position - Turn the ignition switch to position Result:...
  • Page 105 PLATFORM FUNCTIONS: BASKET TILTING IMPORTANT During the test, tilt the basket up/down slightly to avoid injury. The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D) are in neutral position. The jib is slightly raised. NOTE: •...
  • Page 106 DRIVING/BRAKING/STEERING FUNCTIONS (TRANSPORT POSITION) The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D)) are in neutral position. The jib is completely lowered. NOTE: • ORANGE FLASHING LIGHT option: The orange flashing light must come on when driving and steering. •...
  • Page 107 DRIVING ON A SLOPE AND TILT ALARM The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D)) are in neutral position. The jib is slightly raised. TEST No. 1 - Select a slope between 15% (8.5°) and 20% (11.3°). - Raise the jib to the horizontal position.

  • Page 108: Check Secondary Protection System Sps - First Version "Safemansystem" (Option)

    CHECK Secondary protection system SPS - first version "SafeManSystem" (OPTION) IMPORTANT Select a test area on a firm, level surface that is free of any obstacles. Shut the platform down if a malfunction is detected. NOTE: The flashing light SPS can be blue or red depending on the country. - Turn the battery cut-off to the ON position.

  • Page 109: Check Secondary Protection System Sps - Second Version (Option)

    - Check the condition of the safety cable SPS . If there is doubt about its condition, have it replaced by an approved professional from the Manitou network. - Turn the basket to the right or left. At the same time, push the safety cable SPS forward and release it.

  • Page 110: Weekly Maintenance

    160 N.m ± 8 N.m 160 N.m ± 8 N.m 140 N.m ± 7 N.m - Apply a drop of threadlock (MANITOU Part No.: 187526) on the areas (on the faces of the front and rear wheel nuts and on the threads of the studs...

  • Page 111: Check

    CHECK Battery electrolyte specific gravity IMPORTANT At all times, make sure that: - The positive terminals cannot come into contact with the negative terminals. - The positive terminals cannot come into contact with metallic parts of the platform. The battery contains a highly corrosive liquid. Always wear protective clothing, safety gloves, and goggles or a face shield during maintenance.

  • Page 112: Bleed

    BLEED Battery trays NOTE: The battery covers are removed. - Locate the rigid pipe in the battery. - Locate the flexible pipe and the aspirator bulb in one of the batteries. - Connect the rigid pipe to the flexible pipe. - Connect the flexible pipe to the aspirator bulb.
  • Page 113 3 - 25...
  • Page 114 ÜŒ  50H - PERIODIC MAINTENANCE - EVERY 50 HOURS OF SERVICE OR 3 MONTHS ALSO PERFORM THE DAILY AND WEEKLY MAINTENANCE. CHECK Emergency controls IMPORTANT Never use the platform in the event of an emergency control failure. - Check that the emergency controls are working, e 2 - DESCRIPTION: RESCUE PROCEDURE. CHECK Tightening of electrical connections - Remove the right and left battery covers...
  • Page 115 LUBRICATE Shafts, hubs and cylinder rings IMPORTANT Always secure the raised arms with a suitable lifting device. - Switch the platform on. - Perform the appropriate main arm, secondary arm, jib and basket tilt movements to access the various lubricators. Secure the raised arms with a suitable lifting device.

  • Page 116: Reset Maintenance Warning

    RESET Maintenance warning Illustration = second version. NOTE: It is not possible to reset the maintenance warning if it is not displayed. The warning may need to be reset even if no maintenance has been performed,   2- DESCRIPTION: DESCRIPTION OF THE MULTI-FUNCTION DISPLAY: MAINTENANCE WARNING.
  • Page 117 3 - 29...
  • Page 118 ܍  100H - PERIODIC MAINTENANCE - EVERY 100 HOURS OF SERVICE OR 6 MONTHS ALSO PERFORM THE DAILY MAINTENANCE AND THE PERIODIC MAINTENANCE AT 50 HOURS OF SERVICE. CHECK Basket nut tightening IMPORTANT Failure to follow this instruction may result in the basket falling. - Check the tightening torques of all the fixing screws on the basket, left and right-hand sides (quantity=5):...

  • Page 119: Check Telescope Setting

    CHECK Telescope setting IMPORTANT It is recommended that the jib telescope chocking is adjusted if the clearances are higher than the maximum values,  REPAIR MANUAL. - Check all the wheel nut tightening torques • 69 N.m ± 6.5 N.m - Raise the jib slightly. - Extend the telescope for 1 second.

  • Page 120: Check

    CHECK Tightening of the fixing screws on the turntable motor IMPORTANT Failure to follow this instruction may result in involuntary movement of the turntable. - Remove the turntable cover - Open the left-hand turntable cover. - Check all the fixing screw tightening torques •...

  • Page 121: Check Overload Alarm

    CHECK Overload alarm IMPORTANT Refer to the platform repair manual if the overload alarm is not correctly calibrated. NOTE: The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D)) are in neutral position. The jib is completely lowered. NOTE: The turntable cover is removed.

  • Page 122: Brakes

    CHECK Brakes BRAKING DISTANCE ON A LEVEL SURFACE NOTE: The platform is switched on. The platform is in transport position. The turntable, the basket and the jib (150 AETJ 3D (150 AETJC 3D)) are in neutral position. The jib is completely lowered. NOTE: The turntable cover is removed. - Select a level surface for the following test.

  • Page 123: Check Turntable Motor Oil Level

    CHECK Turntable motor oil level NOTE: The turntable cover is removed. - Open the left-hand turntable cover. - Check for leaks. - Remove the filler plug - Clean the dipstick on the filler cap with a clean cloth and put it back in place. - Remove the filler cap.

  • Page 124: Lubricate Telescope

    LUBRICATE Telescope IMPORTANT Lubricate the telescope more often when the platform is used in a dusty environment. NOTE: The turntable cover is removed. - Switch the platform on. - Raise the jib slightly. - Fully extend the telescope. - Check the sliding surfaces of the pads: •...
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  • Page 126: Check Tightening Of The Fixing Screws For The Crown Gear

    ÜŽ  200H - PERIODIC MAINTENANCE - EVERY 200 HOURS OF SERVICE OR 1 YEAR ALSO PERFORM THE DAILY SERVICE AND THE PERIODIC SERVICES AT 50 HOURS AND 100 HOURS OF SERVICE. CHECK Tightening of the fixing screws for the crown gear IMPORTANT Failure to follow this instruction may result in the platform tipping over. Always secure the raised arms using a suitable lifting device.

  • Page 127: Replace

    REPLACE Wheel reduction gear oil IMPORTANT It is recommended that the oil is slightly warm before being changed. NOTE: Drain and fill the wheel reduction gears one by one. DRAIN THE OIL - Remove the rear wheels,  OCCASIONAL MAINTENANCE. - Release the brakes,  OCCASIONAL MAINTENANCE.

  • Page 128: Replace Hydraulic Oil

    REPLACE Hydraulic oil REPLACE Hydraulic return filter cartridge CLEAN Suction strainer IMPORTANT It is recommended that the oil is slightly warm before being changed. Clean the oil can before adding oil to the hydraulic oil tank. Use a clean funnel to add oil to the hydraulic oil tank. NOTE: The left turntable cover is open.

  • Page 129: Clearance Of Crown Gear

    SECOND VERSION DRAIN THE OIL - Clean the outside of the tank with a clean cloth. - Clean the outside of the hydrostatic return filter assembly with a clean cloth. - Locate the drain plug and put a drain pan underneath. - Remove the drain plug and the tank plug - Wait until the tank is completely empty.

  • Page 130: Occasional Maintenance

    Ü  OCCASIONAL MAINTENANCE REPLACE Wheels IMPORTANT  2- DESCRIPTION: SPECIFICATIONS and the applicable stickers for information about the total weight of the platform and wheel load. When lifting the platform with a hydraulic or mechanical jack: Always use a suitable jack for lifting the platform. Make sure that the 2 wheels on the opposite side to the lift are chocked.

  • Page 131: Replace

    REPLACE Fuses POWER FUSES - Remove the rear chassis cover. - Remove the electrical cover - Locate the power relay module and the voltage controller - Replace the appropriate fuse: Main electrical power supply Fuse 325 A Electric pump Fuse 100 A - Put the electrical cover back in place.

  • Page 132: Occasional Operation

    Ü  OCCASIONAL OPERATION LIFT Platform IMPORTANT The surface of the departure/arrival zone must be closed, level and even. If the departure/arrival zone is a flatbed: - The flatbed must be parked on a level, firm surface. - The wheels of the flatbed must be chocked. Make sure that the lifting beam and the lifting slings are solid enough to take the weight of the platform.
  • Page 133 2049 kg 1853 kg 1853 kg 2049 kg - Mark out a wide safety area around the platform. - Switch the platform on. - Place the platform in transport position,  2 - DESCRIPTION: OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. - Put the turntable and basket in neutral position,  2 - DESCRIPTION: OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION.

  • Page 134: Transport

    TOW/WINCH Platform IMPORTANT The platform must be winched or towed in transport position. Winching the platform in working position is prohibited,  2 - DESCRIPTION: OPERATING THE PLATFORM: TRANSPORT/WORKING POSITION. Always use an appropriate traction bar to tow the platform. Always use a suitable winch for winching the platform. Before putting the platform into freewheel: - The platform must be on a level surface.

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