Manitou 80 VJR Operator's Manual
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Manitou 80 VJR Operator's Manual

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BP 249 Z. I.
44158 ANCENIS CEDEX - FRANCE
TEL : 33 (0)2 40 09 10 11
YOUR DEALER
547356 EN (09 / 11 / 2004)
ACCESS PLATFORM
80 VJR & 105 VJR 2
OPERATOR'S MANUAL
THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND
UNDERSTOOD BY THE OPERATORS.

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  • Page 1 TEL : 33 (0)2 40 09 10 11 YOUR DEALER 547356 EN (09 / 11 / 2004) ACCESS PLATFORM 80 VJR & 105 VJR 2 OPERATOR’S MANUAL THIS INSTRUCTION LEAFLET MUST BE KEPT PERMANENTLY ON THE ACCESS PLATFORM AND BE READ AND UNDERSTOOD BY THE OPERATORS.
  • Page 3 Up date P. 3 - 5 01 / 09 / 2004 Corrections : Chapter 2 modification of capacities, updating images and drawings. Chapter 3 modification of maintenance frequency. 09 / 11 / 2004 Change of title page following the change of MANITOU logo...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS 1 - I 1 - 1 NSTRUCTIONS – ORIGINAL REPLACEMENT PARTS 1 - 3 – DRIVER’S INSTRUCTIONS FOR USE 1 - 4 - General instructions 1 - 4 - Operating instructions 1 - 6 - Handling instructions 1 - 8 –...

  • Page 7: Instructions

    1 - INSTRUCTIONS 1 - INSTRUCTIONS 1 - 1...

  • Page 9: Original Replacement Parts

    - Only the manufacturer knows the design of the mobile platform in detail and therefore has the best technical capabilities to ensure its maintenance. ORIGINAL REPLACEMENT PARTS ARE ONLY DISTRIBUTED BY MANITOU AND ITS CONCESSIONAIRES. Telephone the Parts Department to obtain a list of the network of concessionaires: TEL: 02.40.09.10.21...

  • Page 10: Driver's Instructions For Use

    DRIVER’S INSTRUCTIONS FOR USE WHEN YOU SEE THIS SYMBOL, IT MEANS: WARNING! TAKE CARE! YOUR SAFETY OR THE PLATFORM’S SAFETY IS IN JEOPARDY. ENERAL INSTRUCTIONS A – INSTRUCTIONS MANUAL - Carefully read and fully understand the instructions manual. - The instructions manual must always be kept in the mobile platform, in the location provided and in the driver’s usual language.
  • Page 11 C – MAINTENANCE - Any user who notices that his platform is not in good operating condition or that it does not comply with the safety instructions must immediately notify his supervisor. - It is forbidden for the driver to attempt to carry out any repairs or adjustments. He must keep his platform in a perfectly clean condition if he is charged with this task.
  • Page 12 RIVING INSTRUCTIONS A – BEHAVIOUR WHEN DRIVING - Wear suitable clothing for driving the platform; avoid loose-hanging clothing. - Never drive with wet or greasy hands or shoes. - Always keep your feet, and in general every part of your body, inside the platform. - A safety helmet must be worn.
  • Page 13 C – DRIVING THE PLATFORM SAFETY INSTRUCTIONS - Do not use the platform if the battery is discharged to the point that movement is slowed down; in certain cases, the control can cease to function. - Do not use the platform unless it is in perfect working order or if it has not been checked. - Wear suitable clothing for driving the platform;...

  • Page 14: Handling Instructions

    ANDLING INSTRUCTIONS - The platform may only be manoeuvred from the ground: ensure access is forbidden. - The platforms cannot be used as cranes or lifts for the constant transport of materials or people, nor as jacks or supports. - When raising the platform, ensure that nothing or no one is impeding its travel and do not perform any false manoeuvres.

  • Page 15: Instructions For Platform's Maintenance

    INSTRUCTIONS FOR THE PLATFORM’S MAINTENANCE AINTENANCE NSTRUCTIONS A - GENERAL - Carefully read the instructions manual. - Clean the platform, or at least the area concerned, before performing any work. - Wear suitable clothing for maintaining the platform: avoid wearing jewellery and loose-hanging clothing. Tie up and cover your hair if necessary Ensure that consumable materials and replaced parts are disposed of in complete safety and in an ecological manner.
  • Page 16 B – MAINTENANCE - Clean away any trace of oil or grease from the platform. - Clean the platform, or at least the area concerned, before performing any work. - Do not clean with high-pressure equipment near to the electrical components. If necessary, protect components liable to damage from penetration by water, steam or cleaning products and protect the electrical components and connections in particular - The platform must compulsorily be maintained and kept in a condition of conformity.

  • Page 17: Platform Identification

    PLATFORM IDENTIFICATION Since it is our policy constantly to improve our products, certain modifications may be introduced to our platform range without our being required to notify our esteemed customers. On any orders for replacement parts or any request for technical information, please always specify: NB: So that you can provide all these numbers easily, you are recommended to write them down in the places provided for this purposes when you...

  • Page 18: Before Starting The Platform For The 1St Time

    BEFORE STARTING THE PLATFORM FOR THE FIRST TIME NTRODUCTION - Our platforms have been designed with the aim of providing the driver with great ease of manoeuvring and maximum ease of maintenance. - However, before starting the platform for the first time, the user must carefully read and fully understand the different chapters in this instructions manual, which has been designed to cover any driving or maintenance problems.

  • Page 19: Description

    2 - DESCRIPTION 2 - DESCRIPTION 2 - 1...
  • Page 21 2 - 3...

  • Page 22: Characteristics

    CHARACTERISTICS 105 VJR2 80VJR Electric pump - Power supply 24 V 24 V - Power 4.8 kW 4.8 kW - Capacity 4.8 cc 4.8 cc - Pressure 220 bars 220 bars YDRAULIC WHEEL MOTORS - Type 332 cc hydraulic motor 332 cc hydraulic motor POCLAIN POCLAIN...
  • Page 23 105 VJR2 - 80 VJR 105 VJR2 80 VJR PECIFICATIONS - Use Indoors and Outdoors Indoors - Capacity 200 Kg 200 Kg Including 2 people Including 2 people - Maximum authorized wind speed 45Km/h - Control system Hydro-electric Hydro-electric - Turret rotation 350°...

  • Page 24: Dimensions

    DIMENSIONS 105 VJR 2 80VJR 2813 2813 1200 1200 1990 1990 1716 1716 1467 1467 1771 1771 2026 2026 1753 1753 2811 2811 6795 4347 8320 5870 2 - 6...
  • Page 25 105 VJR 2 2 - 7...
  • Page 26 80VJR 2 - 8...

  • Page 28: Control Instruments

    CONTROL INSTRUMENTS A - G ROUND CONTROL POINTS HOURS 2 - 10...
  • Page 29 A - G ROUND CONTROL POINTS 1 - BATTERY SWITCH 2 - BATTERY CHARGE INDICATOR AND RUNNING-TIME RECORDER 3 - "MACHINE SERVICING" LAMP 4 - GREEN "CHARGER CONNECTED TO MAINS SUPPLY" LAMP 4 - "DEAD MAN" BUTTON 5 - "STATE OF BATTERY CHARGE" LED 7 - EMERGENCY STOP 8 - EXTENSION ARM RAISE/LOWER CONTROL 9 - TELESCOPIC MAST RAISE/LOWER CONTROL...
  • Page 30 CONTROL INSTRUMENTS B - C ONTROL POINT ON THE PLATFORM 2 - 12...
  • Page 31 B - C ONTROL POINT ON THE PLATFORM 14 - TELESCOPIC MAST SELECT 15 - EXTENSION ARM SELECT 16 - LEVER 17 - SPEED SELECT 18 - EMERGENCY STOP 19 - ALARM BUZZER 20 - DIFFERENTIAL LOCK CONTROL BUTTON 21 - SOUND ALARM CONTROL BUTTON 22 - OVERLOAD LAMP 23 - TILT LAMP 24 - POINTS FOR ATTACHING THE SAFETY HARNESS...
  • Page 32 BASE CONTROL INSTRUMENTS 1 - B ATTERY SWITCH The battery switch is located below the base control unit of the turret. IN A HORIZONTAL POSITION - The current flows COUPE COUPE CONTACT CONTACT IN A VERTICAL POSITION - The current does not flow 2 - T HE BATTERY CHARGE INDICATORS AND HOURS WORKED INDICATOR...
  • Page 33 4 - "D " EAD MAN BUTTON Press this button continuously to activate the lifting and rotation functions. 5 - "S " L TATE OF BATTERY CHARGE The led has a different colour according to the state of the battery charge: Red Led : - The charger is in the initial charging phase.
  • Page 34 8 - P ENDULAR LIFTING AND LOWERING SWITCH This switch allows lifting and lowering of the pendular arm. LIFTING OF THE PENDULAR ARM - Place the base/basket switch in the base position, keep the "dead man" but- ton pushed and push the switch 8 upwards. LOWERING OF THE PENDULAR ARM - Place the base/basket switch in the base position, keep the "dead man"...
  • Page 35 11 - O VERLOAD LAMP If the platform is overloaded, this lamp comes on (Ref.11 and 22 in the platform). 12 - T ILT CONTACTOR This contactor monitors the tilt of the chassis. If the tilt becomes excessive: - an alarm sounds discontinuously in the platform, and the tilt lamp comes on. 2 - 17...
  • Page 36 PLATFORM CONTROL INSTRUMENTS 13 - S OUND ALARM - Sound alarm horn 13 is located on the turret, and comes on when button 21 is pressed. 14 - 15 - 16 - 17 - P LATFORM RAISE LOWER ROTATE AND FORWARD BACK LEVER NOTE: This control is progressive, and gives a very high approach accuracy.
  • Page 37 18 - E MERGENCY STOP This switch is used to stop all movement of the machine in the event of a fault or of danger. - Press the button to stop all movement. - Turn the key a quarter turn to the right to de-activate it - the switch returns automatically to its original position.

  • Page 38: Operating The Platform

    OPERATING THE PLATFORM Transportation position TRANSLATION FRONT TRANSLATION BACK OVEMENT The platform can be moved only from the control unit located in the platform. The contactor (Ref.1, Fig. A) should be in position A (transfer of control to the platform). The platform is able to move into any position.
  • Page 39 You must wear a safety helmet for this operation. NOTE: When the platform exceeds the limits specified on pages 2 to 16, movement in translation (level) is automatically switched to slow speed. During movement of the platform (raise, rotate, etc.), keep looking above and about you. Watch out in particular for electric cables and any other objects that may be located in the volume in which the platform is moving.

  • Page 40: Rescue Procedure

    RESCUE PROCEDURE NDISPOSITION OF THE USER In the event that the user is taken ill, or is unable to operate the machine, then the person on the ground can take control of the platform. Follow the instructions below. - Set to basket control, position C, using selector 1 (Fig. A). - Press the "Fail-safe"...
  • Page 41 On completion of the operation, remember to close valve control again (Ref.4, Fig. E) until it is in its original position - collerette flush TO LOWER THE PENDULAR ARM : - Remove the cap 6 (Fig. F). - Screw the valve 7 (Fig. F). - Screw the wheel 4 (Fig.
  • Page 42 TO PLACE THE PLATFORM IN THE AXIS OF THE MACHINE - Undo the lock nut (Ref.8, Fig. G). - Open (unscrew) the valve (Ref.9, Fig. G) - The turret rotation motor is then free. - Manually rotate the turret to place it in the desired position. When the operation has been completed, remember to screw up the valve again (Ref.9, Fig.
  • Page 43 ROCEDURE FOR FREEING THE WHEELS Location of the control - Hook the platform nacelle to a vehicle to tow and control it. - Loosen locknut 1 (Fig. A). - Loosen knurled wheel 2 (Fig. B). - Press button 3 (Fig. C) and hold it down (hard against the block) while using the back-up pump button 4 (Fig.
  • Page 44 - To apply the brakes momentarily, pull valve 3 (Fig. E) - Once the towing operation has been carried out, tighten knurled wheel 1 (Fig. F) and locknut 2 (Fig. G).). 2 - 26...

  • Page 45: Maintenance

    3 - MAINTENANCE 3 - MAINTENANCE 3 - 1...

  • Page 47: Filter Element

    599004 100 H LUBRICANTS DEVICES TO BE LUBRICATED CAPACITY RECOMMENDATION PACK REFERENCE HYDRAULIC OIL RESERVOIR 28 litres MANITOU ISO 46 25 L. 582 297 hydraulic oil 56 L. 546 108 215 L. 546 109 GENERAL GREASING MANITOU grease 400 g...

  • Page 48: Maintenance Periodicity

    MAINTENANCE PERIODICITY FTER THE FIRST HOURS OF OPERATION D1 - Grease the turret orientation crown wheel 3 - 10 D2 - Check the tightness of the turret orientation crown wheel 3 - 10 A - R EADING THE RUNNING TIME RECORDER A1 - Operation of the running-time recorder 3 - 5 A2 - Zero reset of the timer...

  • Page 49: A : Reading The Running-Time Recorder

    A - READING THE RUNNING-TIME RECORDER A1 - O A1/1 PERATION OF THE RUNNING TIME RECORDER Before any action in the main unit, switch off the power at the battery switch, and get a qualified person to perform the operation. HOURS THE RUNNING-TIME METER ON THE FRONT OF THE MAIN UNIT - This counts the number of hours of operation of the machine.

  • Page 50: B : Every Day Or Every 5 Hours Of Operation

    B - EVERY DAY OR EVERY 5 HOURS OF OPERATION B1 - C B1/1 HECK THE CHARGE OF THE BATTERY The battery life of the platform, with the battery at full charge, is 5 hours. When the green lamp (Ref.1, Fig. B1/1) is on, this shows that the battery is fully charged.

  • Page 51: B3 - Check The Hydraulic Oil Level

    B3 - C HECK THE HYDRAULIC OIL LEVEL B3/1 - Bring the platform to the transportation position. - The oil level must reach the middle of the indicator (Fig. B3/1). - If necessary, add oil (see the "Lubrication" section) via the fill orifice (Ref.A, Fig.

  • Page 52: C : Every 50 Hours Of Operation

    C - EVERY 50 HOURS OF OPERATION C1 - G REASE THE PENDULAR CYLINDER AXLES C1/1 - Clean and grease the following parts with grease, (See chapter "LUBRICANTS") and take off the excess. - LUBRICATOR 1 (FIG. C1/1) OF THE AXLE OF THE FOOT OF THE CYLINDER OF THE PENDULAR ARM C1/2 - LUBRICATOR 2 (FIG.

  • Page 53: C4 - Grease The Mast

    - LUBRICATOR 5 (FIG. C2/3) OF THE AXLE OF THE HEAD OF THE C2/3 LOWER PENDULAR ARM. - LUBRICATOR 6 (FIG. C2/3) OF THE AXLE OF THE HEAD OF THE UPPER PENDULAR ARM C3/1 C3/2 C3 - G R E A S E T H E STEERING BEARINGS - Clean and grease the following parts...

  • Page 54: D : Every 100 Hours Of Operation

    D - EVERY 100 HOURS OF OPERATION D1 - G REASE THE TURRET ORIENTATION CROWN D1/1 WHEEL - Greasing of the bearing and lubrication channels of the crown wheel should be carried out every 100 hours of operation, and also before and after long periods of non-use.

  • Page 55: D3 - Drain And Replace The Hydraulic Oil

    D3 - D RAIN AND REPLACE THE HYDRAULIC OIL D3/1 D4 - C LEAN THE STRAINER OF THE HYDRAULIC CIRCUIT - Place the platform on level ground and in the transportation position. - Remove the rear chassis cover (Ref.1, Fig. D3/1) - Remove the left chassis cover (Ref.2, Fig.
  • Page 56 REPLACING THE HYDRAULIC OIL FILTER CARTRIDGE D3/5 - Unscrew the three fixing screws on the cover 7 (Fig. D3/5). - Remove the filter cartridge 8 (Fig. D3/5) and replace it with a new one. (see Chapter: “FILTER ELEMENT”). NB: Pay attention to the direction of installation - Replace filter support cover 9 (Fig.

  • Page 57: E : Occasional Maintenance

    E - OCCASIONAL MAINTENANCE E1 - R EPLACEMENT OF THE BATTERY When it is necessary to replace the battery, it is very important that a battery of the same capacity be used, in order to guarantee the stability of the machine. A traction battery is heavy, and so a mechanical lifting system should be used.

  • Page 58: E3 - Hoisting The Platform

    E3 - H OISTING THE PLATFORM - When lifting the platform, be conscious of its centre of gravity (Fig. E3/1) - Place the hooks into the lifting eyes provided for this purpose (Ref.A, Fig. E3/1). - Slightly raise the extension arm so that the cables will not bear upon the platform during the lift. E3/1 105 VJR2 80VJR...

  • Page 59: E4 - Transporting The Platform On A Flatbed Truck

    E4 - T RANSPORTING THE PLATFORM ON A FLATBED E4/1 TRUCK Check that the safety instructions associated with the flatbed are being observed before loading the platform, and make sure that the truck driver is informed about the dimensional characteristics and the weight of the platform (see the "Characteristics"...

  • Page 60: F : Stability Test On The Platform

    THE TEST - Remove the bottom plate, and attach a load (540 kg for the 105 VJR2, or 400 kg for the 80 VJR), taking care to position the centre of gravity of the < 10cm load at the centre of the platform.
  • Page 61 4 - MAINTENANCE 4 - MAINTENANCE HANDBOOK HANDBOOK 4 - 1...

  • Page 63: Maintenance Handbook

    MAINTENANCE HANDBOOK - The maintenance handbook is provided by MANITOU’s dealer when the machine is put into service. - It accompanies the machine throughout the guarantee period and subsequently enables regular monitoring of the maintenance conducted on the machine in accordance with MANITOU’s recommendations.
  • Page 64 DATE ACTUAL HOURS ENGINEER’S SIGNATURE 250 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 350 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP...
  • Page 65 DATE ACTUAL HOURS ENGINEER’S SIGNATURE 550 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 650 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 750 HOURS DEALER’S STAMP...
  • Page 66 DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 950 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 1000 HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE 1050 HOURS DEALER’S STAMP...
  • Page 67 DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS:...
  • Page 68 DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS:...
  • Page 69 DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS: DATE ACTUAL HOURS ENGINEER’S SIGNATURE HOURS DEALER’S STAMP REMARKS:...

This manual is also suitable for:

105 vjr 2

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