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Related Manuals for logitrans LOGIFLEX ELFR
Summary of Contents for logitrans LOGIFLEX ELFR
- Page 1 LOGIFLEX ELFR / ELFSR - ROTATOR...
- Page 2 EU DECLARATION CONFORMANCE Logitrans A/S Manufacturer: Hillerupvej 35 DK-6760 Ribe Danmark It is hereby declared that: Machine: Productgroup: Logiflex with Rotator Type: ELFR/ELFSR Year of manufacture/ Serial No: a) Has been manufactured in conformance with the stipulations of the: Directive no. 2006/42/EC • • Directive no. 2004/108/EC • Directive no. 2006/95/EC b) Has been manufactured in conformance with the stipulations of the standard: •...
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Page 3: Table Of Contents
Contents 1.0 Before the first lift....................4 2.0 Functions and identifications ................5 3.0 How to operate the Rotator ................7 3.1 Handling of pallets ....................... 7 3.2 Use of the Rotator ....................... 8 3.3 Adjusting of stop ........................9 3.4 Setting the speed......................... 9 3.5 Reset ........................... 9 4.0 Optimum safety ..................... -
Page 4: Before The First Lift
1.0 Before the first lift... The Rotator is manufactured in accordance with safety directives. Among the subjects dealt with in this Instruction Manual are: - Proper application - Physical limitations of the product - Risks with improper use - Therefore please read this Instruction Manual carefully! -
Page 5: Functions And Identifications
2.0 Functions and identifications Released position Lifting/Lowering Emergency stop To release the brake: Braked position 1. Pull 2. Push Box holder without clamps Box holder with clamps Instrument board - Battery indicator - Type plate - Charging plug (internal or external charger) - Plug for extra equipment, 12V maximum 15 Amp Remote control Clockwise/ The remote control is used when: counter- •... - Page 6 2.0 Functions and identifications Box holder The Rotator can be equipped with one or two sets of box holders, adjusted for different box sizes. When loosening the screw (A), the box holder can be moved between the two different positions. NOTE! The screw has to be tightened, before using the product. Setting of distance between box holders • Fork span 560 mm: Distance between box holders of 840, 890, 1000 or 1040 mm, for box widths of 800, 850, 950 or 1000 mm. • Fork span 680 mm: Distance between box holders of 1040, 1090, 1200 or 1240 mm, for box widths of 1000, 1050, 1150 or 1200 mm. Setting of height The box holders can be placed in two different heights • I t is important that the box holders are placed approx. on the level of or above the load centre of the load. •...
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Page 7: How To Operate The Rotator
3.0 How to operate the Rotator 3.1 Pallet handling The Rotator functions as an ordinary stacker, when the forks are placed in horizontal position. For proper operation, stand behind the handle. Push/pull - raise/lower ELFS When handling closed pallets - use the Rotator with straddle legs! -
Page 8: Use Of The Rotator
3.0 How to operate the Rotator 3.2 Use of the Rotator Condition: The upper edge of the forks is lifted between 400 and 900 mm. The load can be rotated 355º with one adjustable stop in every side. Note! To continue the tilt function from the horizontal position, the tilt switch has to be released and activated in the requested tilt direction. NOTE! The load has to be supported sideways before tilting. To lower the forks fully or to lift higher than 900 mm, the forks have to be placed in horizontal position. Soft acceleration / deceleration The Rotator has soft acceleration / deceleration with the following benefits: • The rotation stops precisely • The gear is protected, because sudden start / stop are minimised. -
Page 9: Adjusting Of Stop
3.0 How to operate the Rotator 3.3 Adjusting of stop The forks are factory-set to stop in 45º. If another setting is required, the Rotator can be set electronically to stop in different angles. 1) The forks are placed in horizontal position. 2) Short pressure on the switch A activates the setting procedure. The controller gives a signal (one beep). 3) The forks are placed in the requested angle. 4) When the forks have reached the requested angle, the controller will give signal after three seconds (one beep), when the position has been stored. The procedure is repeated to set stop in the opposite side. 3.4 Setting the speed 1) The forks are placed in horizontal position. -
Page 10: Optimum Safety
4.0 Optimum safety 4.1 Avoid overloads The maximum load must not be exceeded. Remember, that the Rotator is designed for evenly distributed load, - goods on pallets etc. If the forks are point-loaded on one side, there is a risk of bending. NOTE! When driving with the truck, the forks should be placed in horizontal position. Max. capacity of the Rotator/Multi-purpose carriage: 1000 kg / 700 Nm (see load diagram). Load diagram When the forks are tilted, the spatial position of the load changes. This means that the load capacity that can be tilted is reduced, the larger the distance is between load centre of the load and rotation centre. In order to use the load diagram, the following three facts have to be known: • The distance from the upper edge of the forks/below edge of the Multi-purpose carrige to the load centre • Requested tilt degree • Weight of the load Example: - The load centre is placed 120 mm (A) over the forks/ below edge Multi-purpose carrige... -
Page 11: Avoid Offset Loads
4.0 Optimum safety 4.2 Avoid offset loads The load must be evenly distributed. The maximum centre of gravity distance from the front of the fork mast (given on the truck) must not be exceeded. A greater distance reduces the level of safety and increases the risk of toppling. Goods on pallets, etc. must be properly secured, so that they cannot fall off during transport, when the truck is lifted, or when the truck must remain lifted for a time. Marking The mast lifting capacity and the corresponding centre of gravity distance are given by the pictogram on the side of the mast. The lifting capacity of the mast is the same as the max. lifting capacity of the product. -
Page 12: Rotation Range
4.0 Optimum safety 4.3 Rotation range Standard version The load can be rotated, when the upper edge of the forks are lifted between 400 and 900 mm. Outside this range, the stacker functions as a standard stacker. Top stop Indicates that the forks are lifted 900 mm above the floor. NOTE: Top stop is only placed on stackers with lifting heights, being higher than: 920 mm ELFR 890 mm ELFSR Bottom stop Indicates that the forks are lifted 400 mm above the floor. - Page 13 4.0 Optimum safety Special version The top stop can be set to other intervals than between 400-900 mm. The height of the top stop depends on the width of the stacker, as a wide stacker can manage a larger sideways movement. E.g. On a stacker with 850 mm straddle legs, the stop can be placed at a maximum fork height of 1880 mm. Normal range for the maximum load 1000 kg /700Nm, fork height 400-900 mm. Range of maximum load 1000 kg /700Nm of stacker in special version Upper edge forks 1880 1450 Max. sideways moment Max. sideways Max. sideways ELFSR 560x1250 with moment moment 850 mm straddle legs ELFR 680x1250 ELFR 560x1250...
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Page 14: Safety Regulations
4.0 Optimum safety ATTENTION Moving parts 4.4 Safety regulations • N ever walk under a raised load! • B efore lowering the forks, make certain that no foreign elements can hinder the free lowering of the forks • The Rotator is designed for use on an even and level floor • During transport the forks shall be raised as little as possible • T ransport with raised forks should be made over the shortest possible distances and at low speed • C heck that the chains lift equally. They shall be equally tight when the forks are loaded •... -
Page 15: Driving Loaded
4.0 Optimum safety 4.5 Driving loaded The Rotator is designed for use on even and level floor. During transport the forks shall be raised as little as possible. Transport with raised forks should be made over the shortest possible distances and at low speed. 4.6 Rotation with load The load centre is not allowed to be placed on the outside of the legs of the stacker, as this will cause a risk of turning over. NOTE! Rotation is only allowed to take place, if the stacker is placed on an equal floor. BE CAREFUL! When rotating boxes, the operator needs a full overview of the whole working area, so that the rotation movement can be stopped before the box touches the floor, the items or persons in the working area. -
Page 16: Emergency Braking And Emergency Stop
4.0 Optimum safety 4.7 Emergency braking and Emergency stop If it becomes necessary to use the load as a brake to prevent the Rotator from running away, activate the DOWN button quickly, until the load reaches the ground. The product has an emergency stop. When activating the emergency stop, the main current supply is switched off. The movement of the forks stops immediately when activating the emergency stop. -
Page 17: There Must Be A Current Supply
5.0 There must be a current supply... 5.1 Fuses - replacement There are five fuses in the electrical circuit. 100 Amp fuse in the main supply from battery 10 Amp fuse in the control current circuit 20 Amp fuse (plug for extra equipment on the instrument board) 20 Amp fuse for built-in charger 40 Amp fuse for Rotator 80 A 40 A 15 A... -
Page 18: Long Live The Rotator
6.0 Long live the Rotator Regular inspection and the replacement of worn or defective parts in good time will prolong the life of the Rotator. “Prevention is better than repair”, therefore ensure: • Check battery every 14 cycles • Correct usage • Regular cleaning • Periodic safety and service inspection • For safety reasons please check the below every 3 month: - Tighten loose screw and nuts - Check that there are no cracks, fractures and deformations in the bearing construction - Wearing parts, such as brakes, wheels and bearings, are adjusted and exchanged continuously 6.1 Lubrication and hydraulic oil Under normal operation conditions the Rotator requires no lubrication. -
Page 19: Fork Adjustment
6.0 Long live the Rotator 6.3 Fork adjustment Two of the rollers on the fork bracket are mounted on eccentric pins, so that they can be adjusted. The adjustable rollers are at the top. 1. Loosen screw (pos. 91) (key width 5 mm). 2. Eccentric pins (pos. 56) (key width 8 mm) can now be turned to give the necessary fork adjustment. 3. Adjustment must be made on both sides to ensure uniform loading of the rollers. 6.4 Adjustment of lifting chain The chains shall be adjusted so that •... -
Page 20: Adjustment Of Steering Wheel Chains
6.0 Long live the Rotator 6.5 Adjustment of steering wheel chains - Set the handle in its middle position. - Adjust the nuts (1, 2, 3 and 4) and bring the wheels into parallel. 6.6 The hydraulic pump and the gear motor The hydraulic pump has a S3 “periodic intermittent duty” of 10%. This means that the pump in total is allowed to operate 1 minute for a period of 10 minutes. If the pump operates more than 10%, the motor will be damaged due to superheating. Bleeding the hydraulic system With a load of 50-100 kg, the forks must be raised and lowered to top and bottom position 2-3 times. Gear motor of Rotator The gear motor has a ”short time under constant load” of 10 minutes (S2=10 minutes). This means that the motor is allowed to operate with the maximum load for 10 minutes. Hereafter it has to be cooled down to normal temperature. -
Page 21: Adjustment Of Side Play
6.0 Long live the Rotator 6.8 Adjustment of side play (In the mast rolls of the right side of the fork bracket) 1. Screw (A) is loosened counter-clockwise, until resistance disappears. 2. Turn the screw clockwise, until resistance appears. The following 1.5 to 2.5 turns of the screw will be a tightening of the spring (C). 3. When a larger resistance appears, make 0.25 turn counter- clockwise, and the counter nut (B) will be tightened. 4. Pump the forks to its top position, and when lowering it has to slide to the bottom. If this is not the case, loosen screw A, make c. 0.5 turn counter-clockwise and repeat point 4. Mast roll C profil (mast) Fork... -
Page 22: Adjusting The Rotator
7.0 Adjusting the Rotator 7.1 Tensioning the chains When the unloaded forks can be tilted manually approx. 5 cm, the chains should be tensioned. This is done by: 1) Removing the cover from the tilt unit. 2) Loosening the gear motor (A1) 3) Loosening chain wheel (B1) 4) Turning the nut (B2), so that the fork chain is tensioned, until the slack is about 5 mm. 5) Tightening the chain wheel (B1) 6) Tightening the nuts for the gear motor (A2), so that the chain is tensioned, until the slack is about 2-3 mm. Tighten the nuts (A1) again. 7) Replace the cover. NOTE! Check the location of the inductive switch (see 7.2) and check that the fork chain is tighened correctly in the whole rotation area after adjusting the chains. Axle for gear motor Axle for chain wheel... -
Page 23: Adjusting The Switch
7.0 Adjusting the Rotator 7.2 Adjusting the switch The location of the forks is decided by two inductive switches. A) Inductive switch on thrust ring Indicates when the forks are in horizontal position. When the forks are in horizontal position, the inductive switch has to be placed right above the plate on the thrust ring in a distance of 2-4 mm. B) Inductive switch on the teeth of the little toothed wheel The number of the impulses indicates the angle of the forks. -
Page 24: Fault Location Key
8.0 Fault location key When the Rotator is used every day, adjustments and the replacement of worn parts might be necessary. Adjustments and minor repair can easily be made on the spot. Major repairs should, however, be carried through by the dealer who has a well-trained staff and the necessary special tools. Before asking the dealer for assistence..try the fault location key! SYMPTOMS AND OBSERVATIONS Pump does not run when the UP button is pressed Truck does not lift when the UP button is pressed Truck does not lift to max. height Forks fall after being raised Forks do not not fall when DOWN button is pressed Forks cannot be lowered fully Truck is unable to lift the max. load Truck lifts slowly Forks do not lift horizontally Steering wheel does not drive evenly... - Page 25 Cause Mending See point 6.1/6.2 Oil deficiency See separate Battery discharged instruction Fuse blown See point 5.1 10 Amp or 100 Amp Cables defective See point 5.2 See point 4.1 Max. load exceeded Air in hydraulic system See point 6.6 Pressure relief valve Contact incorrectly adjusted the dealer Leakage in hydraulic system Contact Visible oil leakage the dealer Fork bracket needs See point...
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Page 26: Good Service After Purchase
9.0 Good service after purchase 9.1 Ordering spare parts The correct spare parts are obtainable from your dealer. When ordering, please state: • Serial number of the product • Type and width/length of the product • Spare part no. Please find spare part no. on www.logitrans.com 9.2 Warranty/Compensation Spare parts delivered during the warranty period will be invoiced. A credit note will be sent immediately after we have received and tested the defective parts and found that the warranty conditions have been met. 9.3 Service and repair You should be able to make adjustments and perform minor repairs on the spot. - Page 28 Periodic service and safety inspection Service check is required once each year. Safety inspection should be performed by the dealer or other qualified persons at least once each year, unless local regulations state otherwise. The safety inspection to be performed on the basis of form no. B278 and proved on form no. B284. Forms and instruction for the safety inspection are available at your dealer. S 847 ELFR-L-EN 01042016/1...