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Summary of Contents for VALMETAL PAN-SPEC
- Page 1 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 MANURE CONTROL TECHNICIAN’S MANUAL V0.3...
- Page 2 Neither US Farm System or Valmetal Automation or any of its subsidiaries and branches may be held responsible for the improper use of the information contained in this manual.
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Page 3: Table Of Contents
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 TABLE OF CONTENTS TABLE OF CONTENTS ........................3 Safety Notice ........................... 5 Installation and Maintenance ....................8 Instructions about Wiring ....................8 Maintenance ........................9 Legal guarantee ........................10 Box Presentation ........................11 Product Identification ....................11 Dimensions ........................ - Page 4 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Sequence Alarm ..................... 22 8.3.3 Autowasher Alarm ....................23 8.3.4 Separator ..........................24 General .......................... 24 Separator Visual..................... 25 9.1.1 Pit Visual ........................ 26 9.1.2 Sequence ........................27 Address of Start Command..................27 9.2.1 Address of Stop Command ..................
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Page 5: Safety Notice
US Farm System/ Valmetal Automation does not accept any liability regarding the consequences of using this material. - Page 6 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 System Information Read these guidelines carefully before executing any procedure with this system. DANGER RISK OF ELECTROCUTION, EXPLOSION OR ELECTRIC ARC • Only certain individuals are authorized to work on and with this system. They must be adequately trained, know and understand the contents of this manual and of any other relevant documents pertaining to the product and must have been trained in the field of safety in order to identify and avoid risks.
- Page 7 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 The system may move unexpectedly. Warning Unexpected operation of the equipment • Connect the equipment carefully, according to the EMC standards. • Do not operate the device with unknown or inappropriate adjustments or data. •...
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Page 8: Installation And Maintenance
• Any electrical modification to the system not executed or supervised by US Farm System/Valmetal Automation is neither recommended nor covered by the technical support and invalidates the product warranty. Emergency Stop... -
Page 9: Maintenance
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 2.2 Maintenance Turn off the main switch of the control unit to disable the complete power supply system. DANGER • Always disconnect the main power supply and, if present, block the main switch out of position before installing, inspecting, adjusting, maintaining or servicing the equipment. -
Page 10: Legal Guarantee
TECHNICAN’S MANUAL V0.3 2020-02-19 3 Legal guarantee NOTE: US Farm System/ Valmetal Automation accept no responsibility for damages caused by faulty installation, modification, operation or by inappropriate or inadequate care and maintenance. NOTE: US Farm System/ Valmetal Automation accepts no responsibility for any damage caused by freezing. -
Page 11: Box Presentation
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 4 Box Presentation 4.1 Product Identification The identification plate is located on the backside of the box's door. The identification plate contains the following data: 1. Name, address and telephone number of the manufacturer 2. -
Page 12: Dimensions
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 4.2 Dimensions Dimensions of the USFS Manure control panel: A: 48 in B: 36 in C: 12 in 4.3 Ambient Conditions Thermal Conditions Ambient air temperature Temperature Storage -25 to 50 °C Operation 0 to 50 °C Relative Humidity Humidity range of 5% to 95%, without runoff or condensation. -
Page 13: O Addressing
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 5 I/O addressing To assign input and output in the program you will need to go in schematic and look up for the desired tag. If you look in the schematic and you want to look to this input: The IO Board # is 0 and input # is 10. -
Page 14: Navigator
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 6 Navigator The navigation bar is found at the top of the page and is always displayed. Allowing a faster and easier navigation between the different menus. Here is a short description of each icon. Parameter Button: This button is used to access time, email, general setup, etc. -
Page 15: Parameter
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 7 Parameter 7.1 Technician Mode To be able to access advanced parameter, enter the technician password in the TECHNICIAN ACCESS box. Once you are in technician mode, you will have 15 minutes before having to re-enter the password. -
Page 16: Parameter
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 7.2 Parameter Langage 7.2.1 You have 2 choice of language. English and French. Press on the desired language to changed it. Reset 7.2.2 PLC input address for the Reset button on the front of the panel. Power Failure 7.2.3 PLC input address for the UPS power failure... -
Page 17: Autowasher
1 autowasher. Maximum 5 autowasher. Unloading 7.2.5 Enable or disable the unloading section. The icon will appear if the option is enabled. Use with Valmetal Belt feeder. Buzzer 7.2.6 PLC output address for the buzzer. Enable or disable the buzzer if the system as an active alarm. -
Page 18: Remote I/O
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Remote I/O 7.2.9 In that box, you can program the remote panel and assign a name. The emplacement is the card number where the input of the Emergency Stop is. The emergency stop and the alarm light will be automatically programmed when... -
Page 19: Alarm
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 8 Alarm In that section, you will have access to the custom alarm programming and the event programming. 8.1 Custom Alarm In that section you will be able to program digital input alarm, analog input alarm and output alarm. -
Page 20: Analog Input Alarm
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Analog Input Alarm 8.1.2 You have 5 programmable analog input alarm. Mainly use to create alarm on level EQUIPMENT: Level use to generate the alarm. LEVEL %: Target point. HIGH/LOW: Higher or lower than the target point. DESCRIPTION: Message that will appear if the alarm is active. -
Page 21: Event Parameter
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 8.2 Event Parameter To program event, press on EVENT PARAMETER. You can create up to 5 event that could come from an input, output, level or an equipment TYPE: • Input: PLC Digital input. See Section 5. •... -
Page 22: Alarm And Warning List
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 8.3 Alarm and Warning List General Alarm 8.3.1 “EMERGENCY STOP”: Emergency stop button in front of the main panel have been press. “POWER FAILIRE”: A lost of power have been detected. “COMMUNICATION FAILURE : (REMOTE PANEL NAME)”: Lost of communication between the main and a remote panel. -
Page 23: Autowasher Alarm
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Autowasher Alarm 8.3.4 “AUTOWASHER # : VFD LEFT/RIGHT IN FAULT”: The VFD linked to the left/right movement of the autowasher is in alarm. “AUTOWASHER # : VFD UP/DOWN IN FAULT”: The VFD linked to the up/right movement of the autowasher is in alarm. -
Page 24: Separator
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 9 Separator In that Section you will have access to the parameter link to the separator. 9.1 General In that section you can see the state of your equipment and sequence. You can customize the visual depending on the client set-up. -
Page 25: Separator Visual
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Separator Visual 9.1.1 To set up your location in SEPARATOR mode, select SEPARATOR in the TYPE Name: Name assign to this location. Vibrator Screen 1: Select the equipment associated with vibrator on the screen 1. Vibrator Screen 2: Select the equipment associated with vibrator on screen 2. -
Page 26: Pit Visual
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Pit Visual 9.1.2 To set up your location in PIT mode, select PIT in the TYPE Name: Name assign to this location. Level Sensor: Select the level sensor associated with the pit Equipment 1-6: Select the equipment associated with the pit. The image will automatically be changed depending on the equipment type. -
Page 27: Sequence
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 9.2 Sequence In the TECHNICIAN ACCESS SEQUENCE, you can change the start and stop of the sequence and interlock sequence together. Address of Start Command 9.2.1 In that box you can modified the condition to start the sequence. Address: Address of the PLC digital input. -
Page 28: Address Of Stop Command
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Address of Stop Command 9.2.2 In that box you can modified the condition to stop the sequence. The stop command has priority on the start command Address: Address of the PLC digital input. Delay: Delay that the condition needs to be true to stop the sequence. -
Page 29: Equipment
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 9.3 Equipment Type 9.3.1 The equipment and motor type will affect the setting and behaviour of the equipment. 9.3.1.1 Equipment Here a list of the available equipment’s type: • None • Agitator • Pump •... -
Page 30: Output
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Output 9.3.2 The Output parameter is depending on motor type (See Section 9.3.1) 9.3.2.1 Alternative Mode If the Alternative Mode is enabled, the system alternates between the two programmed output on an equipment start command. 9.3.2.2 Contactor and External VFD mode Those parameters are true only if the motor type is set to Contactor or External VFD. -
Page 31: Input
The alarm associated with the equipment will be consider as warning and won’t stop any sequence related to this equipment. WARNING Valmetal /Valmetal Automation are not to be held responsible for any damage cause by enabling this option. Current Factor 9.3.5... -
Page 32: Analog Signal (External Vfd Only)
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Analog Signal (External VFD Only) 9.3.7 Use for controlling and monitoring external VFD. Only appear when motor is set to External VFD (See section 9.3.1.2) Address of Analog Input for Current Signal: PLC analog input address associated with the VFD current output. -
Page 33: Screw Parameter
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Here the parameter for the pump: Here the parameter for the vibrator: Screw Parameter 9.3.9 To access the screw advanced parameter, you must set the equipment type at Screw, then press NEXT in the upper right corner. - Page 34 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Here are the different settings to adjust: Overload Alarm Delay: If the current is over the Screw Maximum current for that delay, the system goes in alarm. Address of Analog Output Pressure regulator: Address of the analog output. Related to the hardware installation (habitually 1) Hopper Level Sensor: Address of the diaphragm switch (hopper).
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Page 35: Level Sensor
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 Here is the graphic that show how the air regulator work according to the screw press amperage. 9.4 Level Sensor In that section you can program the level sensor. Type: The input is coming from a PLC analog Input. The input coming from a VFD (DANFOSS FC-202). - Page 36 MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 ADDRESS/EQUIPMENT: TYPE ANALOG INPUT: PLC analog input address of the sensor. TYPE VFD: Equipment linked to the VFD where the sensor is connected. Name: Name assign to the level LEVEL (%): Actual level (0-100%). Analog Value: Value receive from the sensor (VFD: 4000-20000, ANALOG INPUT: 0-30000) Min Value: Analog value associated with the level at 0% Min Teach: Transfer Analog Value to the Min Value.
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Page 37: Autowasher
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 10 Autowasher Here you can program the input and output, see the state of the output, link to a separator and the cleaning. 10.1 Input In that box you have access to the input addressing and state Address: PLC digital input address (See Section 5) Input Activated. -
Page 38: Output
MANURE CONTROL TECHNICAN’S MANUAL V0.3 2020-02-19 10.2 Output In that box you have access to the output addressing. Address: PLC digital output address. (See Section 5) 10.3 Interlock & Cleaning In that box, you can link the autowasher to a separator sequence, choice priority between the sequence of the separator and the autowasher and setup the screen mister solenoid and the screw press solenoid.