Related Manuals for VALMETAL 400-STA
Summary of Contents for VALMETAL 400-STA
- Page 1 STATIONNARY VERTICAL MIXER MODEL 400-STA & 575-STA OPERATOR’S MANUAL PARTS LIST 2008-11-21...
- Page 2 Valmetal’s choice of any parts found to be defective upon inspection by Valmetal. WARRANTY CLAIMS The purchaser claiming under this warranty shall submit a warranty claim in the prescribed form to Valmetal or an Authorized Dealer, for inspection by an authorized company representative.
- Page 3 SERIAL NUMBER LOCATION Always state the serial number of your Valmetal Stationnary Vertical Mixer when ordering parts or request- ing service or other information. The serial number plate is located where indicated. Please mark the number in the space provided for easy reference.
-
Page 4: Table Of Contents
Contents SECTION 1 INTRODUCTION ........................ SECTION 2 SAFETY ..........................GENERAL SAFETY ............................ OPERATING SAFETY ..........................MAINTENANCE SAFETY .......................... ELECTRICAL SAFETY ..........................INSTALLATION SAFETY .......................... STORAGE SAFETY ........................... SAFETY DECALS ............................SIGN-OFF FROM ............................SECTION 3 SAFETY DECAL LOCATIONS ..................SECTION 4 OPERATION ......................... -
Page 5: Introduction
T.M.R. Safe, efficient and trouble free operation of your ValMetal Stationnary Vertical Mixer requires that you and anyone else who will be operating or maintaining the Machine, read and understand the Safety, Operation and Maintenance informations contained in the Operator's Manual. -
Page 6: Safety
This Safety Alert symbol means The Safety Alert symbol identifies important ATTENTION! BECOME ALERT! safety messages on the Valmetal Stationnary YOUR SAFETY IS INVOLVED! Vertical Mixer and in the manual. When you see this symbol, be alert to the possibility of personal injury or death. -
Page 7: General Safety
GENERAL SAFETY YOU are responsible for the SAFE operation and 1 . Read and understand the Operator's Manual and maintenance of your ValMetal Stationnary Vertical all safety signs before operating, maintaining or Mixer. YOU must ensure that you and anyone else adjusting the Stationnary Vertical Mixer. -
Page 8: Operating Safety
OPERATING SAFETY 11. Never operate machine with a cracked, bent, missing or broken knife. The Stationnary Vertical Mixer moving parts could 12. Review safety instructions with all operators cause death or severe injury to persons coming in con- annually. tact with these parts. To help avoid serious accidents, the following guidelines should always be followed. -
Page 9: Electrical Safety
ELECTRICAL SAFETY SAFETY DECALS 1. Have a qualified electrician connect power to the 1. Keep safety decals and signs clean and readable machine. at all times. 2. Keep electrical wires and connections in good 2. Replace safety decals and signs that are missing repair. -
Page 10: Sign-Off From
SIGN-OFF FORM ValMetal inc. follows the general Safety Standards specified by the Society of Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or main- taining the Stationnary Vertical Mixer must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. -
Page 11: Safety Decal Locations
SECTION 3 SAFETY DECAL LOCATION The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular func- tion related to that area, that requires your SAFETY AWARENESS. - Page 12 The types of decals and locations on the equipment are shown in the illustration below. Good safety requires that you familiarize yourself with the various Safety Decals, the type of warning and the area, particular func- tion related to that area, that requires your SAFETY AWARENESS. Think SAFETY! Work SAFELY! REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied.
-
Page 13: Operation
SECTION 4 OPERATION TO THE NEW OPERATOR OPERATING SAFETY OR OWNER It is the responsibility of the owner or operator to 1. Read and understand the Operator's Manual read this manual and to train all other operators and all safety signs before operating, servic- before they start working with the machine. -
Page 14: Machine Components
4.2 MACHINE COMPONENTS Door Frame Limit switch (option) Gearbox lever Discharge chute Scale indicator (option) Auger Weight bar M Extension (option) Elbow planetary gearbox Electric door opening system (option) PTO drive shaft Restrictor 2 speed gearbox Oil expansion tank Fig. 1 Machine Components... -
Page 15: Break-In
Although there are no operational restrictions on the Mixer when it is used for the first time, it is recom- Efficient and safe operation of the Valmetal mended that the following mechanical items be Stationnary Vertical Mixer requires that each operator... -
Page 16: Operating
OPERATING 4.5.6 ADJUSTMENTS When processing material, especialy when the mix- 4.5.1 OPERATIONAL HINTS ture consists of a high percentage of hay, there may be spillage over the side of the tub. To remedy : Although the mixer is simple and easy to operate, there are some basic rules and steps to follow to Operate at low speed achieve top mixing performance. -
Page 17: Service And Maintenance
SECTION 5 SERVICE AND MAINTENANCE 5.1 SERVICE MAINTENANCE SAFETY 5.1.1 FLUIDS AND LUBRICANTS 1. Grease 1. Follow ALL the operating, maintenance and Use an SAE multi purpose high temperature safety information in the manual. grease with extreme pressure (EP) performance or SAE multi purpose lithium base grease. -
Page 18: Lubricating
5.1.3 LUBRICATING 1. Use the maintenance record provided in section 5.3 to keep a record of all scheduled mainte- nance. 2. Grease both universal joints on PTO drive shaft every 8 to 10 hours (see figure 3). 3. Grease flange bearings on the 2 speed gearbox drive shaft every 8 to 10 hours. -
Page 19: Changing Planetary Gearbox Oil
5.1.4 CHANGING PLANETARY GEARBOX OIL It is recommended to run the mixer for several Filling : minutes to warm the oil before draining. Draining A. Filling by gravity oil while it is hot avoid sludge depositing. 1. Remove air breather cap from the expansion Use SAE 80/90 gear oil or SAE 70/80 gear oil. -
Page 20: Changing 2 Speeds Gearbox Oil
MAINTENANCE 5.1.5 CHANGING 2 SPEED GEARBOX OIL : It is recommended to run the mixer for several IMPORTANT NOTICES : minutes to warm the oil before draining. Draining oil while it is hot avoid sludge depositing. Verify all safety guards regularly. Replace all damaged or missing shield immediately. -
Page 21: Service Record
SERVICE RECORD See Lubrication and Maintenance sections for details of service. Copy this page to continue record. ACTION CODE: : CHECK G : GREASE C : CHANGE L : LUBRICATE... -
Page 22: Specifications
SECTION 6 SPECIFICATIONS BOLT TORQUE CHECKING BOLT TORQUE The tables shown below give correct torque values for various bolts and capscrews. Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt torque chart as a guide. - Page 23 STATIONNARY VERTICAL MIXER MODEL 400-STA & 575-STA PARTS LIST Stationnary Vertical Mixer Revised 2008-11-21...
- Page 24 DRIVE SYSTEM FOR 2 MOTORS REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 45-C3A 2 speed gearbox 41-2-5V4.65 Pulley 2-5V4.65 x SDS 48-607 Speed lever 41-SDS-1.375 Hub SDS 1 3/8” 13C15-0009 Rubber handle 47-300-3 Tightener bracket 48-114 Angle gearbox support 47-300-4 Motor plate 48-113...
- Page 25 DRIVE SYSTEM FOR 1 MOTOR REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 45-D-732 2 speed gearbox (see p. 27-28) 48-921 Bearing plate 48-003 Speed lever Motor (option) 13C15-0009 Rubber handle 41-5B54-SK Pulley 5B54 x SK (motor 25 & 30 HP) 01A09-0105 Bushing 41-5B66-SK...
- Page 26 AUGER REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 45-PGA2002 Planetary gearbox (see p. 32-33) 96-PUSHRC-06 Flexible hose 3/8’’ 45-PGA2003 Planetary gearbox 96-139-6D Elbow 3/8 M-NPT x 3/8 Ø INT. 48-123 Spacer .120” 96-80528-08-08 Adaptor 1/2 M-GAS x 1/2 M-NPT 01C50-0010 Hex.
- Page 27 TUB & SCALE SYSTEM REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 48-070-ST Tub (model 400) 01C33-0407 Hex. bolt 5/8” x 5” gr.8 48-470-ST Tub (model 575) 01C33-0411 Hex. bolt 5/8” x 6” gr.8 Rubber tub extension (option model 400) 48-075 Restrictor plate Rubber tub extension (option model 575)
- Page 28 DOOR OPENING SYSTEM REF. PART NO. DESCRIPTION REF. PART NO. DESCRIPTION 48-033 Door (model 400) 37-051 Gearbox support (option) 48-433 Door (model 575) 47-005 Guard (option) 60-10HG20-1.125 Pinion gear 1 1/8” 60-4016-1.125 Half-coupling 1 1/8” (option) 48-403 Shaft support 60-4016-2R Coupling chain complete (option) 40-UCFL206-18 Flange bearing 1 1/8”...
- Page 29 PLANETARY GEARBOX Stationnary Vertical Mixer Revised 2008-07-01...
- Page 30 PLANETARY GEARBOX (CONTINED) Stationnary Vertical Mixer Revised 2008-07-01...
- Page 31 2 SPEED (D-732) GEARBOX 22 28 29 30 31 22 23 12 13 11 10 9 Stationnary Vertical Mixer Revised 2008-07-01...
- Page 32 2 SPEED (D-732) GEARBOX (CONTINED) Stationnary Vertical Mixer Revised 2008-07-01...
- Page 34 VALMETAL INC. 230, BOUL. INDUSTRIEL ST-GERMAIN, QUEBEC CANADA, J0C 1K0 TEL: (819) 395-4282 FAX.: (819) 395-2030 www.valmetal.com info@valmetal.com PRINTED IN CANADA ISSUED DATE: 2008-07-01 PART NUMBER: 48-98-0011...